CN216923135U - Self-cleaning and heat transfer emergency system for wind power gear box radiator - Google Patents

Self-cleaning and heat transfer emergency system for wind power gear box radiator Download PDF

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Publication number
CN216923135U
CN216923135U CN202220346443.6U CN202220346443U CN216923135U CN 216923135 U CN216923135 U CN 216923135U CN 202220346443 U CN202220346443 U CN 202220346443U CN 216923135 U CN216923135 U CN 216923135U
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China
Prior art keywords
radiator
thermal image
heat transfer
cleaning
self
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Expired - Fee Related
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CN202220346443.6U
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Chinese (zh)
Inventor
张银龙
索连帅
项航
朱文会
赵晓波
杨帅
周颖
王堃
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Huadian Henan New Energy Power Generation Co ltd
Huadian Electric Power Research Institute Co Ltd
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Huadian Henan New Energy Power Generation Co ltd
Huadian Electric Power Research Institute Co Ltd
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Priority to CN202220346443.6U priority Critical patent/CN216923135U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

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Abstract

The utility model discloses a self-cleaning and heat-transfer emergency system for a wind power gear box radiator, which comprises: the infrared thermal image monitoring unit is used for periodically shooting thermal images of the outer surface of the radiator; the infrared thermal image state identification unit is used for judging an abnormal low-temperature area in the thermal image based on the thermal image of the outer surface of the radiator shot by the infrared thermal image monitoring unit; a self-cleaning unit for injecting compressed air in a pulse manner to an abnormally low temperature region of the radiator through a nozzle, the injection direction being opposite to a normal cooling air flow direction; the emergency heat transfer unit is used for spraying compressed air to the radiator by using a nozzle, and the spraying direction is the same as the normal cooling air flow direction; and the control unit is used for controlling the self-cleaning unit to clean the abnormal low-temperature area of the radiator and controlling the emergency heat transfer unit to perform auxiliary cooling on the radiator. The utility model can realize automatic detection, automatic cleaning and emergency heat transfer in extreme weather of dust accumulation blockage of the wind power gear box radiator.

Description

Self-cleaning and heat transfer emergency system for wind power gear box radiator
Technical Field
The utility model relates to the technical field of auxiliary heat dissipation equipment of wind driven generators, in particular to a self-cleaning and heat transfer emergency system of a wind power gear box radiator.
Background
In the wind generating set gear box radiator, wind power cabin gear box lubricating oil is cooled by performing dividing wall type heat exchange with air in a cabin, and the purpose of heat dissipation of the gear box is further achieved. However, dust in the air inside the wind turbine cabin and impurities such as catkin are entrained by the air and enter the radiator, so that the heat exchange resistance between lubricating oil and the air is increased, even a heat exchange channel is blocked, and the heat exchange efficiency is greatly reduced; if the wind turbine generator is not detected and processed in time, the wind turbine generator is shut down in an overtemperature state if the detection and processing are serious; in addition, under the condition of extreme high-temperature weather in summer, the temperature of air entering the engine room is higher, the temperature difference between the air and lubricating oil is reduced, the heat dissipation capacity is reduced, and the air-cooling type wind turbine generator system is also another factor causing overtemperature shutdown of the wind turbine generator system.
At present, an effective comprehensive solution is not yet available for automatic detection and automatic cleaning of dust deposition blockage of a wind power gear box radiator.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a self-cleaning and heat-transfer emergency system for a wind power gearbox radiator, and aims to solve the problems of automatic detection and automatic cleaning of dust deposition blockage of the existing wind power gearbox radiator.
In order to achieve the purpose, the utility model provides the following technical scheme:
a wind power gear box radiator self-cleaning and heat transfer emergency system comprises:
the infrared thermal image monitoring unit is used for periodically shooting thermal images of the outer surface of the radiator;
the infrared thermal image state identification unit is used for judging an abnormal low-temperature region in a thermal image based on the thermal image of the outer surface of the radiator shot by the infrared thermal image monitoring unit;
a self-cleaning unit for injecting compressed air in a pulse manner to an abnormally low temperature region of the radiator through a nozzle, the injection direction being opposite to a normal cooling air flow direction;
the emergency heat transfer unit is used for spraying compressed air to the radiator by using a nozzle, and the spraying direction is the same as the airflow direction of normal cooling air;
the control unit is used for controlling the self-cleaning unit to clean an abnormal low-temperature area of the radiator and controlling the emergency heat transfer unit to perform auxiliary cooling on the radiator;
and an air compression unit for supplying compressed air to the nozzles of the self-cleaning unit and the emergency heat transfer unit.
Preferably, the thermal infrared image monitoring unit is a thermal infrared imager arranged in the wind turbine cabin, and the thermal infrared imager is electrically connected with the thermal infrared image state identification unit.
Preferably, the infrared thermal image state identification unit comprises a computer, the computer inputs the obtained thermal image into a trained convolutional neural network for calculation, the abnormal low-temperature region in the infrared thermal image on the surface of the radiator is automatically distinguished, and the corresponding position of the abnormal low-temperature region on the surface of the radiator is identified.
Preferably, the infrared thermal image state identification unit identifies that a high-temperature area with a temperature exceeding a first threshold value accounts for two thirds or more of the outer surface of the radiator, and when the air temperature in the wind turbine cabin exceeds a preset second threshold value, the control unit controls the emergency heat transfer unit to perform auxiliary cooling on the radiator.
Preferably, the self-cleaning unit comprises a first support arm and a second support arm, the first support arm is connected to the air inlet side edge of the radiator through a first rotating shaft in a rotating manner, the second support arm is connected to the air outlet side edge of the radiator through a second rotating shaft in a rotating manner, the air inlet side of the radiator is fixedly connected with a U-shaped base, the first rotating shaft penetrates through the U-shaped base, the first rotating shaft is a spline shaft, a transmission gear is sleeved on the first rotating shaft, a motor is fixed on the side wall of the radiator, a driving gear meshed with the transmission gear is fixed on the output shaft of the motor, a connecting plate is fixedly connected to the air outlet side of the radiator, the second rotating shaft penetrates through the connecting plate, the first rotating shaft and the second rotating shaft are coaxial, an electromagnet is fixedly connected to the end part of the first rotating shaft close to the second rotating shaft, a magnet is fixed on the side wall of the radiator, and the polarities of the ends of the magnet and the electromagnet are opposite, the free end of the first support arm is connected with a ring, a dust removal cloth bag is sleeved on the ring, and a first nozzle is arranged at the end part of the second support arm; the first support arm and the second support arm are both hydraulic rods.
Preferably, the emergency heat transfer unit comprises a plurality of second nozzles spaced along the annular ring.
Preferably, the air compression unit includes air compressor, air compressor's the end of giving vent to anger is connected with first air flue and second air flue, first air flue is connected with first nozzle, the second air flue is connected with the second nozzle, first air flue and second air flue all are provided with solenoid valve.
Preferably, the control unit is a PLC controller, and the PLC controller is electrically connected with the infrared thermal image state identification unit, the first support arm, the second support arm, the motor, the electromagnetic valve and the air compressor respectively.
Compared with the prior art, the utility model has the beneficial effects that:
according to the utility model, by establishing the infrared thermal image monitoring unit of the gearbox radiator, the infrared thermal image of the radiator is periodically acquired and post-processed, the dust deposition, blockage and position of the radiator can be automatically identified in time, and a cleaning instruction is sent out; after the self-cleaning unit receives a cleaning instruction sent by the control unit, the abnormal part of the radiator can be subjected to back flushing by utilizing compressed air, and impurities such as dust, catkin and the like attached to the radiator are cleaned, so that the heat dissipation of the gearbox is ensured; under the extreme high temperature weather condition in summer, the control unit sends emergent cooling instruction, and emergent heat transfer unit utilizes compressed air to carry out emergent cooling of forcing to the gear box, avoids wind turbine generator system overtemperature to shut down.
Drawings
FIG. 1 is a schematic diagram of a wind power gearbox radiator self-cleaning and heat transfer emergency system according to an embodiment of the utility model;
fig. 2 is a schematic structural view of a self-cleaning unit of a wind power gearbox radiator self-cleaning and heat transfer emergency system according to an embodiment of the present invention.
Detailed Description
The utility model is described in further detail below with reference to the following figures and embodiments:
reference numerals in the drawings of the specification include: the dust removal device comprises a first support arm 1, a first rotating shaft 2, a second support arm 3, a second rotating shaft 4, a U-shaped base 5, a transmission gear 6, a motor 7, a driving gear 8, a connecting plate 9, an electromagnet 10, a magnet 11, an annular ring 12, a dust removal cloth bag 13, a first nozzle 14 and a second nozzle 15.
As shown in fig. 1, a self-cleaning and heat-transferring emergency system for a wind power gear box heat sink comprises:
and the infrared thermal image monitoring unit is used for periodically shooting thermal images of the outer surface of the radiator. The infrared thermal image monitoring unit is an infrared thermal image system arranged in the wind turbine cabin, and the infrared thermal image system is electrically connected with the infrared thermal image state identification unit. After the heat radiator of the gear box is deposited with dust and blocked, the temperature of the part is abnormally lower than that of a surrounding normal area according to the heat transfer rule because the heat transfer resistance is increased, and the larger the temperature difference is, the more serious the condition of dust deposition and blockage is. The abnormal temperature distribution condition can be observed by thermal images of the outer surface of the radiator shot by an infrared thermal imager arranged in a wind turbine cabin at a certain period. In addition, the infrared thermal image has the advantages of real time, rapidness, non-contact, no radiation, low cost and the like, and is suitable for monitoring the state of the gearbox radiator.
And the infrared thermal image state identification unit is used for distinguishing abnormal low-temperature areas in the thermal image based on the thermal image of the outer surface of the radiator shot by the infrared thermal image monitoring unit and identifying the corresponding positions of the abnormal low-temperature areas on the surface of the radiator. The infrared thermal image state identification unit comprises a computer, the computer transmits the obtained thermal image to the convolutional neural network for operation, the output result of the convolutional neural network is a specific characteristic space of the infrared thermal image, and the output characteristic space is used as the input of a full connection layer or a full connection neural network so as to complete the mapping from the input image to the label set. Training samples of the convolutional neural network are corresponding infrared thermographs of the radiator at different soot accumulation blockage degrees; the trained convolutional neural network automatically judges the abnormal low-temperature region in the infrared thermograph on the surface of the radiator, and can grade the dust deposition blockage degree, the embodiment respectively has two grades of normal grade and serious grade, the corresponding position is identified, and a basis is provided for subsequent radiator cleaning. And when the temperature of two thirds or more of the area on the surface of the radiator is identified to exceed a first threshold (40 ℃) set in advance and the temperature of the air in the engine room exceeds a second threshold (35 ℃), the reduction of the heat carrying capacity of the air is illustrated, if the temperature of the surface of the radiator is continuously increased, the temperature of the gear box is possibly overhigh, even the unit is shut down, and in order to avoid the phenomenon, the air flow and the convection heat transfer coefficient need to be improved, and the radiator is forcibly cooled.
And a self-cleaning unit for injecting compressed air in a pulse manner to an abnormally low temperature region of the radiator through a nozzle, the injection direction being opposite to a normal cooling air flow direction. Referring to fig. 2, the self-cleaning unit includes a first support arm 1 and a second support arm 3, the first support arm 1 is rotatably connected to the air inlet side edge of the heat sink via a first rotating shaft 2, the second support arm 3 is rotatably connected to the air outlet side edge of the heat sink via a second rotating shaft 4, the air inlet side edge of the heat sink is fixedly connected with a U-shaped base 5, the first rotating shaft 2 penetrates through the U-shaped base 5, the first rotating shaft 2 is a spline shaft, a transmission gear 6 is sleeved on the first rotating shaft 2, a motor 7 is fixed on the side wall of the heat sink, a driving gear 8 meshed with the transmission gear 6 is fixed on the output shaft of the motor 7, a connecting plate 9 is fixedly connected to the air outlet side edge of the heat sink, the second rotating shaft 4 penetrates through the connecting plate 9, the first rotating shaft 2 and the second rotating shaft 4 are coaxial, an electromagnet 10 is fixedly connected to the end portion of the first rotating shaft 2 close to the second rotating shaft 4, and a magnet 11 is fixed on the side wall of the heat sink, the magnet 11 is positioned at one end, close to the U-shaped base 5, of the side wall of the radiator, the polarity of the opposite side of the magnet 11 and the opposite side of the electromagnet 10 are opposite, the second rotating shaft 4 and the U-shaped base 5 are both made of nonmagnetic materials, the free end of the first support arm 1 is connected with a ring 12, a dust removal cloth bag 13 is sleeved on the ring 12, and a first nozzle 14 is arranged at the end part of the second support arm 3; the first support arm 1 and the second support arm 3 are both hydraulic rods. After the infrared thermal image state identification unit identifies the state, if the serious degree of dust deposition blockage is identified, the PLC controller controls the electromagnet 10 to be electrified, because the polarities of the end parts of the electromagnet 10 opposite to the magnet 11 are opposite, the electromagnet 10 drives the first rotating shaft 2 to move towards the second rotating shaft 4 and is magnetically connected with the second rotating shaft 4 through repulsion between the electromagnet 10 and the magnet 11 and attraction between the electromagnet 10 and the second rotating shaft 4, the PLC controller transmits a signal to the PLC controller according to the position identified by the computer, wherein the signal comprises the rotating angle and the stretching length of the first support arm 1 and the second support arm 3, the motor 7 of the PLC controller is started and the first support arm 1 and the second support arm 3 are stretched, the output shaft of the motor 7 drives the transmission gear 6 to rotate through the driving gear 8, so that the first rotating shaft 2 and the second rotating shaft 4 rotate, and the nozzle is aligned with the position of the abnormal low-temperature region identified by the infrared thermal image state identification unit, the PLC controller restarts the air compression unit, and high-pressure air is utilized to back blow the radiator through the first nozzle 14 in a pulse mode, namely, the direction of the blowing air flow is opposite to that of normal cooling air flow, so that impurities such as dust, catkin, poplar catkin and the like attached to the surface and in a channel of the radiator are cleaned, the heat transfer resistance of the radiator is reduced, the heat dissipation efficiency is improved, and blown impurities are collected through the dust removal cloth bag 13 to be prevented from being attached to the surface of the radiator again along with normal cooling air.
The emergency heat transfer unit is used for spraying compressed air to the radiator by using nozzles, the spraying direction is the same as the normal cooling air flow direction, and the emergency heat transfer unit comprises a plurality of second nozzles 15 which are distributed at intervals along a ring. When the infrared thermal image state recognition unit recognizes that the temperature of two thirds or more of the area on the surface of the radiator exceeds a first threshold (40 ℃) which is set in advance, and an air temperature measuring point arranged in an engine room also displays that the air temperature exceeds a second threshold (35 ℃), which indicates that the heat carrying capacity of air is reduced, the wind turbine generator is exposed in a high-temperature environment, because the temperature difference between air and oil of the gear box is reduced, the heat flow of the existing gear box heat dissipation system is reduced, the temperature of the gear box can be continuously increased, even the unit stops, in order to avoid the phenomenon, the air flow and the convective heat transfer coefficient need to be improved, when the gear box radiator is designed, if extreme high-temperature weather factors are considered, the heat dissipation area is increased, and the waste of the heat dissipation capacity under the normal weather condition is caused; and the space of the wind power cabin is limited, and an overlarge radiator cannot be arranged. In order to increase the heat dissipation capacity under the condition of extreme high temperature and not waste the heat dissipation performance in normal weather, the utility model is characterized in that when the infrared thermal imaging state identification unit identifies that the high-temperature area with the temperature exceeding the first threshold value accounts for two thirds or more of the outer surface of the heat sink, and the air temperature in the wind turbine cabin exceeds the preset second threshold value, the control unit controls the emergency heat transfer unit to perform auxiliary cooling on the heat sink, namely the electromagnet is not electrified, the magnet has certain suction force on the electromagnet, so that the first rotating shaft 2 moves towards the direction far away from the second rotating shaft 4, the second nozzle 15 is separated from the air inlet side of the heat sink by a certain distance, the coverage range of the second nozzle 15 is larger, the PLC controller controls the motor 7 to start and the first support arm 1 to stretch, the output shaft of the motor 7 drives the transmission gear 6 to rotate through the drive gear 8, so that the first rotating shaft 2 rotates by a certain angle, the PLC controller restarts the air compression unit and injects compressed air to the radiator using the second nozzle 15.
And an air compression unit for supplying high pressure air to the nozzles of the self-cleaning unit and the emergency heat transfer unit. The air compression unit includes air compressor, and air compressor's the end of giving vent to anger is connected with first air flue and second air flue, and first air flue is connected with first nozzle 14, and the second air flue is connected with second nozzle 15, and first air flue and second air flue all are provided with solenoid valve.
And the control unit is used for controlling the self-cleaning unit to clean the abnormal low-temperature area of the radiator and controlling the emergency heat transfer unit to perform auxiliary cooling on the radiator. The control unit is a PLC controller, and the PLC controller is respectively and electrically connected with the infrared thermal image state identification unit, the first support arm 1, the second support arm 3, the motor 7, the electromagnetic valve, the electromagnet 10 and the air compressor.
The foregoing is merely an example of the present invention and common general knowledge in the art of designing and/or characterizing particular aspects and/or features is not described in any greater detail herein. It should be noted that, for those skilled in the art, without departing from the technical solution of the present invention, several variations and modifications can be made, and these should also be considered as the protection scope of the present invention, which will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.

Claims (8)

1. A wind power gear box radiator self-cleaning and heat transfer emergency system is characterized by comprising:
the infrared thermal image monitoring unit is used for periodically shooting a thermal image of the outer surface of the radiator;
the infrared thermal image state identification unit is used for judging an abnormal low-temperature area in a thermal image based on the thermal image of the outer surface of the radiator shot by the infrared thermal image monitoring unit;
a self-cleaning unit for injecting compressed air in a pulse manner to an abnormally low temperature region of the radiator through a nozzle, the injection direction being opposite to a normal cooling air flow direction;
the emergency heat transfer unit is used for spraying compressed air to the radiator by using a nozzle, and the spraying direction is the same as the airflow direction of normal cooling air;
the control unit is used for controlling the self-cleaning unit to clean the abnormal low-temperature area position of the radiator and controlling the emergency heat transfer unit to perform auxiliary cooling on the radiator;
and an air compression unit for supplying compressed air to the nozzles of the self-cleaning unit and the emergency heat transfer unit.
2. The wind power gearbox radiator self-cleaning and heat transfer emergency system of claim 1, wherein: the infrared thermal image monitoring unit is an infrared thermal image system arranged in the wind turbine cabin, and the infrared thermal image system is electrically connected with the infrared thermal image state identification unit.
3. The wind power gearbox radiator self-cleaning and heat transfer emergency system of claim 2, wherein: the infrared thermal image state identification unit comprises a computer, the computer inputs the obtained thermal image into a trained convolutional neural network for calculation, abnormal low-temperature regions in the infrared thermal image on the surface of the radiator are automatically distinguished, and the corresponding positions of the abnormal low-temperature regions on the surface of the radiator are identified.
4. The wind power gearbox radiator self-cleaning and heat transfer emergency system of claim 3, wherein: the infrared thermal image state identification unit identifies that a high-temperature area with the temperature exceeding a first threshold value accounts for two thirds or more of the external surface area of the radiator, and when the air temperature in the wind turbine cabin exceeds a preset second threshold value, the control unit controls the emergency heat transfer unit to perform auxiliary cooling on the radiator.
5. The self-cleaning and heat transfer emergency system for the heat radiator of the wind power gearbox according to claim 1, wherein: the self-cleaning unit comprises a first support arm and a second support arm, the first support arm is rotatably connected to the air inlet side edge of the radiator through a first rotating shaft, the second support arm is rotatably connected to the air outlet side edge of the radiator through a second rotating shaft, the air inlet side edge of the radiator is fixedly connected with a U-shaped base, the first rotating shaft penetrates through the U-shaped base, the first rotating shaft is a spline shaft, a transmission gear is sleeved on the first rotating shaft, a motor is fixed on the side wall of the radiator, a driving gear meshed with the transmission gear is fixed on the output shaft of the motor, a connecting plate is fixedly connected to the air outlet side edge of the radiator, the second rotating shaft penetrates through the connecting plate, the first rotating shaft and the second rotating shaft are coaxial, an electromagnet is fixedly connected to the end portion of the first rotating shaft close to the second rotating shaft, a magnet is fixed on the side wall of the radiator, and the opposite polarities of the end portions of the magnet and the electromagnet are opposite, the free end of the first support arm is connected with a ring, a dust removal cloth bag is sleeved on the ring, and a first nozzle is arranged at the end part of the second support arm; the first support arm and the second support arm are hydraulic rods.
6. The wind power gearbox radiator self-cleaning and heat transfer emergency system of claim 5, wherein: the emergency heat transfer unit comprises a plurality of second nozzles which are distributed at intervals along the annular ring.
7. The wind power gearbox radiator self-cleaning and heat transfer emergency system of claim 6, wherein: the air compression unit comprises an air compressor, the air outlet end of the air compressor is connected with a first air passage and a second air passage, the first air passage is connected with a first nozzle, the second air passage is connected with a second nozzle, and the first air passage and the second air passage are both provided with electromagnetic valves.
8. The wind power gearbox radiator self-cleaning and heat transfer emergency system of claim 7, wherein: the control unit is a PLC controller, and the PLC controller is respectively and electrically connected with the infrared thermal image state identification unit, the first support arm, the second support arm, the motor, the electromagnetic valve and the air compressor.
CN202220346443.6U 2022-02-21 2022-02-21 Self-cleaning and heat transfer emergency system for wind power gear box radiator Expired - Fee Related CN216923135U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202220346443.6U CN216923135U (en) 2022-02-21 2022-02-21 Self-cleaning and heat transfer emergency system for wind power gear box radiator

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Application Number Priority Date Filing Date Title
CN202220346443.6U CN216923135U (en) 2022-02-21 2022-02-21 Self-cleaning and heat transfer emergency system for wind power gear box radiator

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CN216923135U true CN216923135U (en) 2022-07-08

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114483930A (en) * 2022-02-21 2022-05-13 华电河南新能源发电有限公司 Self-cleaning and heat transfer emergency system for wind power gear box radiator
CN117869576A (en) * 2024-03-12 2024-04-12 江苏绿能电动车科技有限公司 Rear axle transmission device of vehicle

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114483930A (en) * 2022-02-21 2022-05-13 华电河南新能源发电有限公司 Self-cleaning and heat transfer emergency system for wind power gear box radiator
CN117869576A (en) * 2024-03-12 2024-04-12 江苏绿能电动车科技有限公司 Rear axle transmission device of vehicle
CN117869576B (en) * 2024-03-12 2024-05-07 江苏绿能电动车科技有限公司 Rear axle transmission device of vehicle

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