CN216922707U - High cleanliness hydraulic pipeline cleaning system - Google Patents
High cleanliness hydraulic pipeline cleaning system Download PDFInfo
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- CN216922707U CN216922707U CN202121111909.6U CN202121111909U CN216922707U CN 216922707 U CN216922707 U CN 216922707U CN 202121111909 U CN202121111909 U CN 202121111909U CN 216922707 U CN216922707 U CN 216922707U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
The utility model relates to the technical field of hydraulic pipeline cleaning, in particular to a high-cleanliness hydraulic pipeline cleaning system. The device comprises an oil tank, a pulse cleaning loop, a static pressure testing loop and a circulating filtering loop. The pulse cleaning loop comprises an oil absorption filter, a high-pressure ball valve, a first gear pump, a first one-way valve, a high-pressure filter, an energy accumulator, a cleaning station and an oil return filter which are sequentially connected through a pipeline; the oil suction filter and the oil return filter are respectively arranged at two ends in the oil tank to form a complete cleaning loop; and the gear pump is connected with a variable frequency motor. The utility model adopts pipeline series closed loop cleaning, and avoids the pollution of external pollutants on the pipeline in cleaning. And (4) detecting the granularity to monitor the cleanliness in real time, wherein the specified cleaning time and the specified cleanliness are achieved at the same time, and the cleaning is finished. Adopt the pulsed to wash, can wash away the intraductal impurity of gluing better, guarantee the cleanliness of pipeline inner wall.
Description
Technical Field
The utility model relates to the technical field of hydraulic pipeline cleaning, in particular to a high-cleanliness hydraulic pipeline cleaning system.
Background
Hydraulic lines are used in large quantities in the fields of automobiles, ships, railways, aerospace and the like, and are used for realizing various functional mechanical actions. And the hydraulic pipeline can inevitably form other filths such as rust, welding slag, greasy dirt at the pipeline inner wall in shaping, installation, welding process, and above-mentioned filth if can not thoroughly clear away before equipment operation, can seriously damage equipment, hinders the normal operating of equipment. However, most of the existing hydraulic pipelines are cleaned in an open pressure washing mode, the cleaning mode cannot control pollution sources, indexes of cleanliness cannot be quantized, and cleanliness of cleaning media of a cleaning system cannot be effectively guaranteed. For some demanding hydraulic components, such as equipment with proportional servo valves, cleanliness of the lines is particularly important.
Disclosure of Invention
The utility model aims to overcome the defects in the prior art and provide a high-cleanliness hydraulic pipeline cleaning system.
The technical scheme for realizing the purpose of the utility model is as follows: a high-cleanliness hydraulic pipeline cleaning system comprises an oil tank, a pulse cleaning loop, a static pressure testing loop and a circulating filtering loop.
The pulse cleaning loop comprises an oil return filter, a high-pressure ball valve, a first gear pump, a first one-way valve, a high-pressure filter, an energy accumulator, a first station and a filter which are sequentially connected through a pipeline; the oil return filter and the filter are respectively arranged at two ends in the oil tank to form a complete cleaning loop; and the first gear pump is connected with a variable frequency motor.
The static pressure test loop comprises a second gear pump and a second one-way valve which are sequentially connected through a pipeline; the second gear pump is connected between the first gear pump and the first one-way valve, and the second one-way valve is connected between the energy accumulator and the first station; and the second gear pump is connected with a motor.
The circulating filtration loop comprises an overflow valve, one end of the overflow valve is connected between the second one-way valve and the first station through a pipeline, and the other end of the overflow valve is connected into the oil tank through a pipeline.
The system further comprises a circulating temperature control loop, wherein the circulating temperature control loop comprises an air cooler and an electromagnetic overflow valve which are sequentially connected through a pipeline; the air cooler is connected into the oil tank through a pipeline, and the electromagnetic overflow valve is connected between the first one-way valve and the high-pressure filter through a pipeline.
The particle size detection circuit comprises an oil well pump, an oil pollution monitor and a particle size oil return filter which are sequentially connected through pipelines; the oil-well pump is connected between first station and filter, granularity oil return filter is connected to in the oil tank, oil-well pump and the outer parallelly connected cross-over connection of fluid pollution monitor have a pipeline.
Furthermore, two ends of the first station are provided with a second station in parallel.
The pneumatic drying device further comprises a pneumatic drying loop, wherein the pneumatic drying loop comprises a pneumatic triple piece and a plurality of pneumatic reversing assemblies; the pneumatic reversing assembly is connected with the pneumatic triple piece at two ends of the first station and the second station respectively, a group of pneumatic reversing assemblies connected with the pneumatic triple piece are arranged on a pipeline between the energy accumulator and the second one-way valve, the pneumatic reversing assembly connected with the pneumatic triple piece is arranged on a pipeline at one end, away from the oil tank, of the filter, and the pneumatic triple piece is connected with external air inlet.
Furthermore, the pneumatic reversing assembly comprises a pneumatic reversing valve and a pneumatic high-pressure ball valve group which are sequentially connected through a pipeline.
Furthermore, be provided with first pressure measurement joint between electromagnetic overflow valve and the first check valve, the energy storage ware passes through energy storage ware safety valve group and connects on the pipeline, be provided with the second pressure measurement joint between energy storage ware safety valve group and the second check valve, be provided with the third pressure measurement joint between oil-well pump and the granularity oil return filter.
Furthermore, a first pressure sensor is arranged between the first pressure measuring joint and the first one-way valve, a second pressure sensor is arranged between the second pressure measuring joint and the first station, and a third one-way valve is arranged between the pneumatic high-pressure ball valve group and the second pressure measuring joint.
Furthermore, a pneumatic reversing valve and a fourth one-way valve are sequentially arranged on the pneumatic triple piece and the pipeline on the right side of the second pressure sensor.
Furthermore, the oil tank is provided with a temperature sensor, a liquid level relay, an air filter, an electric balance filtering system and a low-pressure ball valve, and two ends of the electric balance filtering system are communicated with the oil tank through the low-pressure ball valve.
After the technical scheme is adopted, the utility model has the following positive effects:
(1) the utility model adopts series closed loop cleaning to avoid the pollution of external pollutants on the pipeline in cleaning.
(2) The utility model adopts granularity detection to monitor the cleanliness in real time, the specified cleaning time and the specified cleanliness are reached at the same time, and the cleaning is finished.
(3) The pulse type cleaning method is adopted, so that impurities adhered in the pipe can be better cleaned, and the cleanliness of the inner wall of the pipeline is ensured.
(4) The utility model adopts the station outside to integrate the electric balance filtering system, which can ensure that the oil in the oil tank of the cleaning equipment always keeps high cleanliness so as to ensure the cleaning effect.
(5) The equipment integrates the functions of pressure maintaining and blow drying, greatly reduces the production cost and improves the production efficiency.
Drawings
In order that the present disclosure may be more readily and clearly understood, reference is now made to the following detailed description of the present disclosure taken in conjunction with the accompanying drawings, in which
FIG. 1 is a schematic view of the entire structure of embodiment 1;
fig. 2 is a schematic view of the entire structure of embodiment 2.
Detailed Description
(example 1)
As shown in figure 1, the utility model is provided with an oil tank 1, a pulse cleaning loop, a static pressure testing loop, a circulating filtering loop, a circulating temperature control loop and a granularity detecting loop.
The pulse cleaning loop comprises an oil return filter 2, a high-pressure ball valve 3, a first gear pump 4-1, a first one-way valve 5-1, a high-pressure filter 6, an energy accumulator 7, a first station 8-1 and a filter 9 which are sequentially connected through a pipeline; the oil return filter 2 and the filter 9 are respectively arranged at two ends in the oil tank 1 to form a complete cleaning loop; the first gear pump 4 is connected with a variable frequency motor 10.
The static pressure test loop comprises a second gear pump 4-2 and a second one-way valve 5-2 which are sequentially connected through a pipeline; the second gear pump 4-2 is connected between the first gear pump 4-1 and the first check valve 5-1, and the second check valve 5-2 is connected between the accumulator 7 and the first station 8-1; the second gear pump 4-2 is connected with a motor 11.
The circulating and filtering loop comprises an overflow valve 12, one end of the overflow valve 12 is connected between the second one-way valve 5-2 and the first station 8-1 through a pipeline, and the other end of the overflow valve 12 is connected into the oil tank 1 through a pipeline. The two ends of the first station 8-1 are provided with a second station 8-2 in parallel.
The circulating temperature control loop comprises an air cooler 13 and an electromagnetic overflow valve 14 which are sequentially connected through a pipeline; the air cooler 13 is connected into the oil tank 1 through a pipeline, and the electromagnetic overflow valve 14 is connected between the first check valve 5-1 and the high-pressure filter 6 through a pipeline.
The particle size detection loop comprises an oil well pump 15, an oil pollution monitor 16 and a particle size oil return filter 17 which are sequentially connected through pipelines; the oil-well pump 15 is connected between the first station 8-1 and the filter 9, the granularity oil return filter 17 is connected into the oil tank 1, and the oil-well pump 15 and the oil pollution monitor 16 are connected in parallel and bridged with a pipeline.
The oil tank 1 is provided with a temperature sensor 23, a liquid level relay 24, an air filter 25, an electric balance filtering system 26 and a low-pressure ball valve 27, and two ends of the electric balance filtering system 26 are communicated with the oil tank 1 through the low-pressure ball valve 27.
(example 2)
Referring to fig. 2, this embodiment is substantially the same as embodiment 1, and its distinctive features are: the cleaning system also comprises a pneumatic blow-drying loop, wherein the pneumatic blow-drying loop comprises a pneumatic triple piece 18 and a plurality of pneumatic reversing assemblies 19; the pneumatic three-way piece 18 and two ends of the first station 8-1 and the second station 8-2 are respectively connected with a pneumatic reversing assembly 19, a group of pneumatic reversing assemblies 19 connected with the pneumatic three-way piece 18 are arranged on a pipeline between the energy accumulator 7 and the second one-way valve 5-2, a pneumatic reversing assembly 19 connected with the pneumatic three-way piece 18 is arranged on a pipeline at one end, far away from the oil tank 1, of the filter 9, and the pneumatic three-way piece 18 is connected with outside air inlet.
The pneumatic reversing assembly 19 comprises a pneumatic reversing valve 191 and a pneumatic high-pressure ball valve group 192 which are connected in sequence through pipelines.
A first pressure measuring connector 20-1 is arranged between the electromagnetic overflow valve 14 and the first one-way valve 5-1, the energy accumulator 7 is connected to a pipeline through an energy accumulator safety valve group 21, a second pressure measuring connector 20-2 is arranged between the energy accumulator safety valve group 21 and the second one-way valve 5-2, and a third pressure measuring connector 20-3 is arranged between the oil well pump 15 and the granularity oil return filter 17.
A first pressure sensor 22-1 is arranged between the first pressure measuring joint 20-1 and the first check valve 5-1, a second pressure sensor 22-2 is arranged between the second pressure measuring joint 20-2 and the first station 8-1, and a third check valve 5-3 is arranged between the pneumatic high-pressure ball valve group 192 and the second pressure measuring joint 20-2.
And a pneumatic reversing valve 191 and a fourth one-way valve 5-4 are sequentially arranged on the pipeline on the right side of the pneumatic triple piece 18 and the second pressure sensor 22-2.
The working principle of the utility model is as follows: the valves, sensors, etc. are connected to the external plc module control.
1. Pulse cleaning: the maximum cleaning flow is 145L/min, and the cleaning flow proportion is adjustable; the maximum pulse pressure is 10MPa, the pulse pressure can be manually adjusted, and the pulse cleaning time is set by plc.
2. And (3) static pressure test: the flow rate is 3L/min, the maximum test pressure is 20MPa, and the static pressure and the pressure maintaining time can be set.
3. Drying: the air pressure is more than 0.4MPa, and the blow-drying time plc is set. An anti-atomization device is arranged at the blow-drying outlet, so that the environment is kept clean.
4. Circulating temperature control: the temperature of the oil liquid is controlled, so that the oil liquid is in the highest set temperature range, and the long-time operation of the system is guaranteed.
5. And (3) detecting the granularity: and detecting the oil return granularity in real time in the pulse cleaning process, and finishing the pulse flushing step when the granularity reaches a test set value.
6. And (3) circulating filtration: the bypass circulating filtration loop filters oil tank oil, filters and adsorbs tiny particles in the oil tank oil, keeps the oil at NAS6 level, and reduces the oil change times.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are only exemplary embodiments of the present invention, and are not intended to limit the present invention, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides a high cleanliness hydraulic line cleaning system which characterized in that: the device comprises an oil tank (1), a pulse cleaning loop, a static pressure testing loop and a circulating filtering loop;
the pulse cleaning loop comprises an oil return filter (2), a high-pressure ball valve (3), a first gear pump (4-1), a first one-way valve (5-1), a high-pressure filter (6), an energy accumulator (7), a first station (8-1) and a filter (9) which are sequentially connected through a pipeline; the oil return filter (2) and the filter (9) are respectively arranged at two ends in the oil tank (1) to form a complete cleaning loop; the first gear pump (4-1) is connected with a variable frequency motor (10);
the static pressure test loop comprises a second gear pump (4-2) and a second one-way valve (5-2) which are sequentially connected through a pipeline; the second gear pump (4-2) is connected between the first gear pump (4-1) and the first one-way valve (5-1), and the second one-way valve (5-2) is connected between the energy accumulator (7) and the first station (8-1); the second gear pump (4-2) is connected with a motor (11);
the circulating filtration loop comprises an overflow valve (12), one end of the overflow valve (12) is connected between the second one-way valve (5-2) and the first station (8-1) through a pipeline, and the other end of the overflow valve is connected into the oil tank (1) through a pipeline.
2. The high cleanliness hydraulic line cleaning system of claim 1, wherein: the circulating temperature control loop comprises an air cooler (13) and an electromagnetic overflow valve (14) which are sequentially connected through a pipeline; the air cooler (13) is connected into the oil tank (1) through a pipeline, and the electromagnetic overflow valve (14) is connected between the first check valve (5-1) and the high-pressure filter (6) through a pipeline.
3. The high cleanliness hydraulic line cleaning system according to claim 1 or 2, wherein: the particle size detection system also comprises a particle size detection loop, wherein the particle size detection loop comprises an oil well pump (15), an oil pollution monitor (16) and a particle size oil return filter (17) which are sequentially connected through a pipeline; the oil well pump (15) is connected between the first station (8-1) and the filter (9), the granularity oil return filter (17) is connected into the oil tank (1), and the oil well pump (15) and the oil pollution monitor (16) are connected with a pipeline in parallel.
4. The high cleanliness hydraulic line cleaning system of claim 3, wherein: and second stations (8-2) are arranged at two ends of the first station (8-1) in parallel.
5. The high cleanliness hydraulic line cleaning system of claim 4, wherein: the pneumatic drying device also comprises a pneumatic drying loop, wherein the pneumatic drying loop comprises a pneumatic triple piece (18) and a plurality of pneumatic reversing assemblies (19); the pneumatic reversing device is characterized in that two ends of the first station (8-1) and the second station (8-2) and the pneumatic triple piece (18) are respectively connected with a pneumatic reversing assembly (19), a group of pneumatic reversing assemblies (19) connected with the pneumatic triple piece (18) are arranged on a pipeline between the energy accumulator (7) and the second one-way valve (5-2), a pneumatic reversing assembly (19) connected with the pneumatic triple piece (18) is arranged on a pipeline at one end, away from the oil tank (1), of the filter (9), and the pneumatic triple piece (18) is connected with external air inlet.
6. The high cleanliness hydraulic line cleaning system of claim 5, wherein: the pneumatic reversing assembly (19) comprises a pneumatic reversing valve (191) and a pneumatic high-pressure ball valve group (192) which are sequentially connected through a pipeline.
7. The high cleanliness hydraulic line cleaning system of claim 2, wherein: a first pressure measuring connector (20-1) is arranged between the electromagnetic overflow valve (14) and the first one-way valve (5-1), the energy accumulator (7) is connected to a pipeline through an energy accumulator safety valve group (21), a second pressure measuring connector (20-2) is arranged between the energy accumulator safety valve group (21) and the second one-way valve (5-2), and a third pressure measuring connector (20-3) is arranged between the oil well pump (15) and the granularity oil return filter (17).
8. The high cleanliness hydraulic line cleaning system of claim 7, wherein: a first pressure sensor (22-1) is arranged between the first pressure measuring joint (20-1) and the first one-way valve (5-1), a second pressure sensor (22-2) is arranged between the second pressure measuring joint (20-2) and the first station (8-1), and a third one-way valve (5-3) is arranged between the pneumatic high-pressure ball valve group (192) and the second pressure measuring joint (20-2).
9. The high cleanliness hydraulic line cleaning system of claim 8, wherein: the pneumatic triple piece (18) and the pipeline on the right side of the second pressure sensor (22-2) are sequentially provided with a pneumatic reversing valve (191) and a fourth one-way valve (5-4).
10. The high cleanliness hydraulic line cleaning system of claim 9, wherein: the oil tank is characterized in that a temperature sensor (23), a liquid level relay (24), an air filter (25), an electric balance filtering system (26) and a low-pressure ball valve (27) are arranged on the oil tank (1), and two ends of the electric balance filtering system (26) are communicated with the oil tank (1) through the low-pressure ball valve (27).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121111909.6U CN216922707U (en) | 2021-05-23 | 2021-05-23 | High cleanliness hydraulic pipeline cleaning system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121111909.6U CN216922707U (en) | 2021-05-23 | 2021-05-23 | High cleanliness hydraulic pipeline cleaning system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216922707U true CN216922707U (en) | 2022-07-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121111909.6U Active CN216922707U (en) | 2021-05-23 | 2021-05-23 | High cleanliness hydraulic pipeline cleaning system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216922707U (en) |
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2021
- 2021-05-23 CN CN202121111909.6U patent/CN216922707U/en active Active
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