CN216914902U

CN216914902U - Full-automatic pipe buckling equipment

Info

Publication number: CN216914902U
Application number: CN202122655134.5U
Authority: CN
Inventors: 王三斌
Original assignee: Shenzhen Jettest Electronic Equipment Co ltd
Current assignee: Shenzhen Jettest Electronic Equipment Co ltd
Priority date: 2021-11-02
Filing date: 2021-11-02
Publication date: 2022-07-08
Anticipated expiration: 2031-11-02

Abstract

The utility model relates to full-automatic pipe buckling equipment which comprises a table top plate, a left linear guide rail assembly, a right linear guide rail assembly, a left floating positioning adjusting mechanism, a right floating positioning adjusting mechanism, a cylinder jacking assembly, a product jacking assembly, a servo lead screw transmission assembly and a pipe buckling assembly. Has the advantages that: a stable mechanical structure is used, the stability and reliability are realized, and the buckling depth precision is high; the servo electric cylinder is used as power, pressure requirements can be met, the buckling depth can be accurately controlled, and the production of products with different pipe diameters can be compatible in the same production link.

Description

Full-automatic pipe buckling equipment

Technical Field

The utility model relates to the technical field of buckling, pressing and damaging combination of a metal pipe and a plastic combination part, in particular to full-automatic pipe buckling equipment.

Background

The pipe buckling machine is mainly driven by hydraulic pressure in the industry, the structure of a hydraulic system is complex, the size of equipment is large, the pipe buckling machine is slow in action due to the hydraulic structure, the production efficiency is low, the diameter of a product is produced after the stroke is adjusted at different times, the pipe buckling equipment is complex in structure and slow in driving, the stroke is manually adjusted in the face of products with different pipe diameters, the rapid production requirement of the same product for the pipe diameters with different diameters cannot be met, and the full-automatic pipe buckling equipment is provided for the same reason.

Disclosure of Invention

The utility model aims to provide full-automatic pipe buckling equipment to solve the problems in the background technology.

In order to achieve the purpose, the utility model provides the following technical scheme: full-automatic detain a tub equipment, including deck plate, left linear guide subassembly, right linear guide subassembly, a left side location adjustment mechanism that floats, the location adjustment mechanism that floats in the right side, cylinder top tight subassembly, product top tight subassembly, servo lead screw drive assembly and detain a tub subassembly, top one side center department of deck plate has through bolt fixed mounting detain a tub subassembly, lie in on the deck plate top detain tub subassembly bottom one side and have through bolt fixed mounting left linear guide subassembly, lie in on the deck plate top detain tub subassembly bottom opposite side and have through bolt fixed mounting right linear guide subassembly, bolt fixed mounting is passed through at the top of right side linear guide subassembly the tight subassembly in cylinder top, the top center department of cylinder top tight subassembly has through bolt fixed mounting the location adjustment mechanism that floats in the right side, the one end that the location adjustment mechanism that floats in the right side runs through detain a tub subassembly and has a left side location adjustment mechanism that floats through bolt fixed mounting The festival mechanism, be located on the top of deck plate one side of right side linear guide subassembly has through bolt fixed mounting servo screw drive subassembly, servo screw drive subassembly's opposite side runs through detain the pipe subassembly and have the tight subassembly in product top through bolt fixed mounting, just the tight subassembly in product top passes through the bolt fastening on the top of deck plate, detain the pipe subassembly including apron, side mounting panel, preceding mounting panel, collateral branch fagging, back mounting panel, back fagging and electric jar subassembly.

Furthermore, the left linear guide rail assembly and the right linear guide rail assembly are positioned on one side of the top of the table panel on the same horizontal line.

Further, there is the top of deck plate through bolt fixed mounting preceding mounting panel, the top department of preceding mounting panel is equipped with the apron, there is the side mounting panel top one side through bolt fixed mounting of apron, bolt fixed mounting is passed through to one side of side mounting panel on one side of collateral branch fagging.

Further, the bottom welded fastening of collateral branch fagging has the back mounting panel, the back mounting panel passes through bolt fixed mounting and is in on the deck plate top.

Further, one side welded fastening of collateral branch backup pad has back backup pad, just back backup pad welded fastening is in top one side of back mounting panel, the collateral branch backup pad with there is the electric jar mounting panel through bolt fixed mounting between the top of back backup pad.

Furthermore, the top of the electric cylinder mounting plate is fixedly provided with an electric cylinder assembly through a bolt.

Further, the side backup pad with bottom one side has the connecting block through bolt fixed mounting between the side mounting panel, just be equipped with the connecting axle between the connecting block.

Further, the apron is inside including centre form, external mold, die head and knot point coupling assembling, the inside fixed mounting of external mold has the centre form, just the centre form is circular structure, even fixed mounting has a plurality of in the centre form detain point coupling assembling, just lie in the centre form detain one side of point coupling assembling and be equipped with the die head.

Further, a left side float location adjustment mechanism with including spacing installation piece, bearing installation piece, linear bearing and positioning spring in the adjustment mechanism that floats of the right side, the bearing installation piece passes through bolt fixed mounting at the both ends of connecting axle, bottom one side of bearing installation piece is passed through positioning spring fixed mounting has spacing installation piece, one side fixed mounting of bearing installation piece has linear bearing.

Compared with the prior art, the utility model has the following beneficial effects: the traditional pipe buckling machine is a hydraulic system, the structure is complex, the size is large, the mould buckling speed is slow, the stroke cannot be automatically adjusted, if the diameter of a product is changed, the limit is manually adjusted when the product is replaced each time; the device adopts a mechanical pipe buckling structure, has smaller volume, simple and rapid action, stability and reliability, has the stroke accurately controlled by the servo electric cylinder, and can meet the requirements of products with different pipe diameters in the same product production link; when the product is buckled, the floating positioning adjusting structure can automatically correct the concentricity of the product and the buckling pipe structure; the internal stress of the buckling and pressing product is concentrated in the buckling pipe structure, so that the bearing part is not stressed too much and is not broken due to the concentrated stress; the pipe buckling action assembly is of a pure mechanical structure, is small in size and stable and reliable in action; the servo electric cylinder is used for applying force and controlling the stroke, so that the production requirements of different pipe diameters can be met; the use of a stable mechanical structure is stable and reliable, and the buckling depth precision is high; the servo electric cylinder is used as power, pressure requirements can be met, the buckling depth can be accurately controlled, and production of products with different pipe diameters can be compatible in the same production link.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

FIG. 1 is a schematic structural diagram of a fully automatic pipe-buckling apparatus implemented according to the present invention;

FIG. 2 is a schematic structural diagram of a pipe fastening assembly of a fully automatic pipe fastening device according to the present invention;

FIG. 3 is a schematic diagram of a floating positioning adjustment mechanism of a fully automatic pipe buckling apparatus according to the present invention;

FIG. 4 is a schematic structural diagram of a pipe fastening mechanism of the fully automatic pipe fastening device according to the present invention;

reference numerals:

1. an inner mold; 2. an outer mold; 3. a buckling point connecting assembly; 4. a die head; 5. a side mounting plate; 6. a front mounting plate; 7. a rear mounting plate; 8. connecting blocks; 9. a connecting shaft; 10. an electric cylinder mounting plate; 11. a rear support plate; 12. side supporting plates; 13. a cover plate; 14. an electric cylinder assembly; 15. a table top plate; 16. a right linear guide assembly; 17. the cylinder tightly pushes the component; 18. a servo screw rod transmission assembly; 19. a right floating positioning adjustment mechanism; 20. a product jacking assembly; 21. a left floating positioning adjustment mechanism; 22. a left linear guide rail assembly; 3. a bearing mounting block; 24. the limiting mounting block is formed; 25. a positioning spring; 26. a linear bearing; 27. a buckle tube assembly.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments, and all other embodiments obtained by a person skilled in the art without making creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "top", "bottom", "one side", "the other side", "front", "back", "middle part", "inside", "top", "bottom", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; furthermore, unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, as they may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in a specific case to those of ordinary skill in the art.

Referring to fig. 1-4, the full-automatic pipe buckling apparatus according to the embodiment of the present invention includes a table panel 15, a left linear guide rail assembly 22, a right linear guide rail assembly 16, a left floating positioning adjustment mechanism 21, a right floating positioning adjustment mechanism 19, a cylinder jacking assembly 17, a product jacking assembly 20, a servo screw rod transmission assembly 18 and a buckling pipe assembly 27, wherein the buckling pipe assembly 27 is fixedly installed at the center of one side of the top of the table panel 15 through a bolt, the left linear guide rail assembly 22 is fixedly installed at one side of the bottom of the buckling pipe assembly 27 on the top of the table panel 15 through a bolt, the right linear guide rail assembly 16 is fixedly installed at the other side of the bottom of the buckling pipe assembly 27 on the top of the table panel 15 through a bolt, the cylinder jacking assembly 17 is fixedly installed at the top of the right linear guide rail assembly 16 through a bolt, the right floating positioning adjustment mechanism 19 is fixedly installed at the center of the top of the cylinder jacking assembly 17 through a bolt, the one end of the positioning adjustment mechanism 19 that floats on the right side runs through and detains a tub subassembly 27 and has a left positioning adjustment mechanism 21 that floats through bolt fixed mounting, there is servo screw drive subassembly 18 one side that lies in right linear guide subassembly 16 on deck plate 15's the top through bolt fixed mounting, the opposite side of servo screw drive subassembly 18 runs through and detains tub subassembly 27 and has the tight subassembly 20 in product top through bolt fixed mounting, and the tight subassembly 20 in product top passes through the bolt fastening on deck plate 15's top, detain tub subassembly 27 including apron 13, side mounting panel 5, preceding mounting panel 6, collateral branch fagging 12, back mounting panel 7, back fagging 11 and electric cylinder assembly 14.

Wherein, the left linear guide rail assembly 22 and the right linear guide rail assembly 16 are on a horizontal line and are positioned on one side of the top of the table panel 15, and the structure is stable.

Wherein, there is preceding mounting panel 6 at deck plate 15's top through bolt fixed mounting, and the top department of preceding mounting panel 6 is equipped with apron 13, and there is side mounting panel 5 at top one side of apron 13 through bolt fixed mounting, and bolt fixed mounting is passed through on one side of side backup pad 12 in one side of side mounting panel 5, and it is stable to realize detaining the pipe.

Wherein, the bottom of the side supporting plate 12 is welded and fixed with a rear mounting plate 7, and the rear mounting plate 7 is fixedly mounted on the top of the table panel 15 through bolts.

Wherein, one side welded fastening of collateral branch backup pad 12 has back backup pad 11, and back backup pad 11 welded fastening is in top one side of back mounting panel 7, has electric cylinder mounting panel 10 through bolt fixed mounting between collateral branch backup pad 12 and the top of back backup pad 11.

Wherein, the top of electric jar mounting panel 10 is passed through bolt fixed mounting and is had electric jar subassembly 14, uses servo electric jar as power, can satisfy the pressure requirement and accurate control withhold the degree of depth, can be compatible the production of different pipe diameter products in same production link.

Wherein, there is connecting block 8 at bottom one side between side backup pad 12 and the side mounting panel 5 through bolt fixed mounting, and is equipped with connecting axle 9 between the connecting block 8.

Wherein, apron 13 is inside including centre form 1, external mold 2, die head 4 and detain some coupling assembling 3, and the inside fixed mounting of external mold 2 has centre form 1, and centre form 1 is circular structure, and even fixed mounting has a plurality of to detain some coupling assembling 3 in the centre form 1, and is located one side of detaining some coupling assembling 3 in the centre form 1 and is equipped with die head 4.

Wherein, the left floating positioning adjustment mechanism 21 and the right floating adjustment mechanism include spacing installation block 24 therein, bearing installation block 23, linear bearing 26 and positioning spring 25, bearing installation block 23 passes through bolt fixed mounting at the both ends of connecting axle, there is spacing installation block 24 bottom one side of bearing installation block 23 through positioning spring 25 fixed mounting, one side fixed mounting of bearing installation block 23 has linear bearing 26, pure mechanical mechanism accomplishes the knot pipe function, and is small, stable and reliable, and the lifting efficiency.

Principle of operation

By the scheme, the inner die 1 of the full-automatic pipe buckling equipment is fixed on the side mounting plate 5 in the using process, the force applied by the electric cylinder assembly 14 on the outer die 2 moves in the groove of the connecting block 8 through the connecting shaft 9, and the inner die 1 rotates around the inner die 2; the buckling point connecting assembly 3 is fixed on the outer mold 2 and moves linearly within the limit range of the inner groove of the inner mold 1 to push the mold head 4 to move; the electric cylinder completes the process from the pipe buckling action to the homing in a telescopic process. The product is placed into the positioning structure and fixed by the floating positioning adjusting structures 19 and 21, and the cylinder jacking component 17 and the product jacking component 20 jack the product tightly to prevent the product from falling off; the servo screw rod transmission structure 18 positions the product buckling pipe position, and after the positioning is finished, the electric cylinder assembly 14 moves downwards to apply force, so that the buckling pipe structure contracts to buckle and press the product, and the buckling and pressing action is finished. And finally, retracting the electric cylinder assembly 14, and returning the rest assemblies to complete the production process.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present specification describes embodiments, not every embodiment includes only a single embodiment, and such description is for clarity purposes only, and it is to be understood that all embodiments may be combined as appropriate by one of ordinary skill in the art to form other embodiments as will be apparent to those of skill in the art from the description herein.

Claims

1. Full-automatic pipe buckling equipment comprises a table top plate (15), a left linear guide rail assembly (22), a right linear guide rail assembly (16), a left floating positioning adjusting mechanism (21), a right floating positioning adjusting mechanism (19), a cylinder jacking assembly (17), a product jacking assembly (20), a servo screw rod transmission assembly (18) and a pipe buckling assembly (27), and is characterized in that the center of one side of the top of the table top plate (15) is fixedly provided with the pipe buckling assembly (27) through a bolt, the left linear guide rail assembly (22) is fixedly arranged on one side of the bottom of the pipe buckling assembly (27) on the top of the table top plate (15), the right linear guide rail assembly (16) is fixedly arranged on the other side of the bottom of the pipe buckling assembly (27) on the top of the table top plate (15), the cylinder jacking assembly (17) is fixedly arranged on the top of the right linear guide rail assembly (16) through a bolt, the top center department of the tight subassembly in cylinder top (17) has through bolt fixed mounting the positioning control mechanism (19) float in the right side, the one end of the floating positioning control mechanism (19) in the right side runs through detain pipe assembly (27) and have left floating positioning control mechanism (21) through bolt fixed mounting, lie in on the top of deck plate (15) one side of right side linear guide subassembly (16) has through bolt fixed mounting servo lead screw drive assembly (18), the opposite side of servo lead screw drive assembly (18) runs through detain pipe assembly (27) and have tight subassembly in product top (20) through bolt fixed mounting, just the tight subassembly in product top (20) is in through the bolt fastening on the top of deck plate (15), detain pipe assembly (27) including apron (13), side mounting panel (5), preceding mounting panel (6), Side backup pad (12), back mounting panel (7), back backup pad (11) and electric jar subassembly (14).

2. The fully automatic pipe threading equipment of claim 1 wherein said left linear guide assembly (22) and said right linear guide assembly (16) are in a horizontal line on one side of the top of said deck (15).

3. The full-automatic pipe buckling equipment according to claim 1, wherein the top of the table panel (15) is fixedly provided with the front mounting plate (6) through bolts, the cover plate (13) is arranged at the top of the front mounting plate (6), one side of the top of the cover plate (13) is fixedly provided with the side mounting plate (5) through bolts, and one side of the side mounting plate (5) is fixedly provided on one side of the side supporting plate (12) through bolts.

4. The full-automatic pipe buckling equipment as claimed in claim 1, wherein the bottom of the side supporting plate (12) is welded and fixed with the rear mounting plate (7), and the rear mounting plate (7) is fixedly mounted on the top of the deck plate (15) through bolts.

5. The full-automatic pipe buckling equipment according to claim 1, wherein one side of the side supporting plate (12) is welded and fixed with the rear supporting plate (11), the rear supporting plate (11) is welded and fixed at one side of the top of the rear mounting plate (7), and an electric cylinder mounting plate (10) is fixedly mounted between the side supporting plate (12) and the top of the rear supporting plate (11) through bolts.

6. The full-automatic pipe threading equipment according to claim 5, characterized in that the top of the electric cylinder mounting plate (10) is fixedly mounted with an electric cylinder assembly (14) by bolts.

7. The full-automatic pipe buckling equipment as claimed in claim 1, wherein a connecting block (8) is fixedly mounted at one side of the bottom between the side supporting plate (12) and the side mounting plate (5) through a bolt, and a connecting shaft (9) is arranged between the connecting blocks (8).

8. The full-automatic buckling pipe equipment according to claim 1, wherein the cover plate (13) comprises an inner mold (1), an outer mold (2), a die head (4) and a buckling point connecting assembly (3) inside, the inner mold (1) is fixedly installed inside the outer mold (2), the inner mold (1) is of a circular structure, the buckling point connecting assembly (3) is uniformly and fixedly installed in the inner mold (1), and the die head (4) is arranged on one side of the inner mold (1) located at the buckling point connecting assembly (3).

9. The full-automatic pipe buckling equipment of claim 1, wherein the left floating positioning adjusting mechanism (21) and the right floating adjusting mechanism comprise a limiting mounting block (24), a bearing mounting block (23), a linear bearing (26) and a positioning spring (25), the bearing mounting block (23) is fixedly mounted at two ends of the connecting shaft through bolts, one side of the bottom of the bearing mounting block (23) is fixedly provided with the limiting mounting block (24) through the positioning spring (25), and one side of the bearing mounting block (23) is fixedly provided with the linear bearing (26).