CN216914546U - Vulcanizer heating device and vulcanizer - Google Patents
Vulcanizer heating device and vulcanizer Download PDFInfo
- Publication number
- CN216914546U CN216914546U CN202122406375.6U CN202122406375U CN216914546U CN 216914546 U CN216914546 U CN 216914546U CN 202122406375 U CN202122406375 U CN 202122406375U CN 216914546 U CN216914546 U CN 216914546U
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- heating
- plate
- vulcanizer
- assembly
- vulcanizing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Thermal Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The utility model provides a vulcanizer heating device and a vulcanizer, wherein the vulcanizer heating device comprises: the heating plate assembly is arranged in the vulcanizing chamber to heat a vulcanizing cavity of the vulcanizing chamber; the electric heating pipe assembly is arranged on the heating plate assembly to provide heat for the heating plate assembly. The heating device of the vulcanizing machine solves the heating problem of the vulcanizing machine in the prior art.
Description
Technical Field
The utility model relates to the field of vulcanizing machines, in particular to a heating device of a vulcanizing machine and the vulcanizing machine.
Background
The hot plate of the tire vulcanizer is one of key components of the vulcanizer and transfers heat and pressure in the tire vulcanizing process, the current hot plate of the tire vulcanizer mostly adopts heat conduction oil or steam to heat the hot plate, but the two methods have the following defects:
1. no matter the heat conduction oil or the steam is not energy-saving and environment-friendly;
2. when the heat conduction oil or the steam is adopted for heating, the temperature of one end, flowing into, of the medium on the hot plate is obviously higher than that of one end, the heating is uneven, the quality of the vulcanized tire is influenced, and when the steam is adopted for heating, the medium in the hot plate is uneven in heating due to the condensation characteristic of the steam, the temperature difference of the hot plate is large, and the quality of the vulcanized tire is influenced.
3. In order to provide high heat, a large sealing cavity needs to be formed in the hot plate to accommodate as many heating media as possible, the sealing requirement is high, the structural strength of the hot plate is poor due to the sealing cavity, and the temperature of the heat conduction oil and the steam is inconvenient to adjust.
SUMMERY OF THE UTILITY MODEL
The utility model mainly aims to provide a heating device of a vulcanizing machine and the vulcanizing machine, and aims to solve the heating problem of the vulcanizing machine in the prior art.
In order to achieve the above object, according to one aspect of the present invention, there is provided a heating device of a vulcanizer, comprising: the heating plate assembly is arranged in the vulcanizing chamber to heat a vulcanizing cavity of the vulcanizing chamber; the electric heating pipe assembly is arranged on the heating plate assembly to provide heat for the heating plate assembly.
Further, the heating plate component comprises two heating plates which are respectively arranged on two sides of the vulcanizing cavity, wherein the electric heating pipe component comprises two electric heating pipes which are respectively arranged on the two heating plates so as to provide heat for the heating plates.
Further, the electric heating pipe is arranged on one side of the heating plate far away from the vulcanizing cavity.
Furthermore, the heating plate is provided with a mounting groove, and the electric heating pipe is arranged in the mounting groove.
Furthermore, a locking plate is further arranged on the heating plate and used for fixing the electric heating pipe in the mounting groove.
Further, the hot plate is the circular slab, and electric heating pipe encircles the hot plate setting on the circumferential direction along the hot plate, and the locking board extends the setting on the radial direction along the hot plate to fix electric heating pipe's different positions.
Further, the locking plate is a plurality of, and a plurality of locking plates are set up along the circumferential direction of hot plate at interval.
According to another aspect of the utility model, a vulcanizing machine is provided, which comprises a vulcanizing chamber, wherein a vulcanizing machine heating device is arranged in the vulcanizing chamber, and the vulcanizing machine heating device is the vulcanizing machine heating device.
Further, the vulcanizing chamber also comprises a heat insulation plate, and the heat insulation plate is arranged on one side, far away from the vulcanizing chamber, of the heating plate component of the heating device of the vulcanizing machine.
Further, the vulcanizer still includes: the temperature detection assembly is arranged in the vulcanization cavity to detect the temperature in the vulcanization cavity; the controller is in control connection with an electric heating pipe component of the heating device of the vulcanizing machine, and is also connected with the temperature detection component so as to receive data detected by the temperature detection component and control the temperature of the electric heating pipe component.
The heating device of the vulcanizing machine adopts an electric heating mode to heat the vulcanizing cavity, is energy-saving and environment-friendly, and solves the problems of high cost and large occupied space caused by the arrangement of a boiler in the prior steam heating process.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, are included to provide a further understanding of the utility model, and are incorporated in and constitute a part of this specification, illustrate embodiment(s) of the utility model and together with the description serve to explain the utility model and not to limit the utility model. In the drawings:
fig. 1 shows a schematic structural view of an embodiment of a heating plate of a vulcanizer heating apparatus according to the present invention.
Wherein the figures include the following reference numerals:
10. an electrical heating tube assembly; 20. heating plates; 30. and (5) locking the plate.
Detailed Description
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
The utility model provides a heating device of a vulcanizing machine and the vulcanizing machine, which aim to solve the heating problem of the vulcanizing machine in the prior art.
Referring to fig. 1, a heating device of a vulcanizing machine includes a heating plate assembly and an electric heating pipe assembly 10, wherein the heating plate assembly is disposed in a vulcanizing chamber to heat a vulcanizing chamber of the vulcanizing chamber; an electric heating tube assembly 10 is provided on the heating panel assembly to provide heat to the heating panel assembly.
The vulcanizing chamber is heated by adopting an electric heating mode, so that the energy is saved, the environment is protected, and the problems of high cost and large occupied space caused by the arrangement of a boiler in the prior steam heating process are solved.
The heating plate component comprises two heating plates 20, the two heating plates 20 are respectively arranged on two sides of the vulcanizing cavity, wherein the electric heating pipe component 10 comprises two electric heating pipes, and the two electric heating pipes are respectively arranged on the two heating plates 20 to provide heat for the heating plates 20. The electric heating tube is arranged on the side of the heating plate 20 remote from the vulcanization chamber.
As shown in fig. 1, the heating plate assembly in this embodiment adopts two heating plates 20, which are respectively disposed at the upper end and the lower end of the vulcanizing chamber, so as to simultaneously heat and vulcanize the green tire in the vulcanizing chamber, and in addition, in order to control the temperature, the electric heating pipe is disposed at one side of the heating plate 20 away from the vulcanizing chamber, the electric heating pipe is not exposed in the vulcanizing chamber, and the heating plate 20 plays a role in buffering and dissipating heat more uniformly in the middle.
The heating plate 20 is provided with a mounting groove, and the electric heating pipe is arranged in the mounting groove.
As shown in fig. 1, in order to cooperate with the electric heating pipe to be installed on the side of the heating plate 20 away from the vulcanization chamber, in this embodiment, the installation groove is also installed on the side of the heating plate 20 away from the vulcanization chamber, the electric heating pipe is directly clamped in the installation groove, the installation groove in this embodiment is arranged along the radial direction of the heating plate 20 from the outside to the inside by one circle, the arrangement shape is various, a spiral arrangement mode can be adopted, and a reciprocating return arrangement of one circle in fig. 1 can also be adopted, so as to ensure that the heating plate 20 is uniformly heated.
In addition, above-mentioned mounting groove can also divide into the multistage, and suitably, electric heating pipe also divide into the multistage, and inlay in the mounting groove one-to-one, and electric heating pipe adopts the flexible pipe in this embodiment, can change along with the extending direction of mounting groove, and electric heating pipe is inside to be equipped with electric heating wire, and the outside adopts transparent flexible material parcel.
The heating plate 20 is further provided with a locking plate 30, and the locking plate 30 is used for fixing the electric heating tube in the mounting groove. Heating plate 20 is the circular slab, and electric heating pipe surrounds heating plate 20 setting on heating plate 20's the circumferential direction, and locking plate 30 extends the setting on heating plate 20's the radial direction to fix electric heating pipe's different positions, locking plate 30 are a plurality of, and a plurality of locking plates 30 set up along heating plate 20's circumferential direction with the interval.
As shown in fig. 1, 8 locking plates 30 are uniformly arranged on one side of the heating plate 20 where the installation groove is formed, the 8 locking plates 30 are arranged at intervals along the axial direction of the heating plate 20, and each locking plate 30 extends along the radial direction of the heating plate 20 and is fixed on the heating plate 20 by screws, so that the electric heating pipe is pressed in the installation groove.
The utility model also provides a vulcanizing machine which comprises a vulcanizing chamber, wherein the vulcanizing chamber is internally provided with the vulcanizing machine heating device, and the vulcanizing machine heating device is the vulcanizing machine heating device.
The vulcanizing machine provided by the utility model heats the vulcanizing cavity in an electric heating mode, and is more energy-saving and environment-friendly.
The vulcanizing chamber also comprises a heat insulation plate, and the heat insulation plate is arranged on one side, far away from the vulcanizing cavity, of the heating plate component of the heating device of the vulcanizing machine.
The heat insulation plate is made of heat insulation materials and is used for reducing heat loss of the electric heating pipe and preventing the problems that the temperature outside the vulcanizing chamber is too high, potential safety hazards occur and the like.
The vulcanizer still includes: the temperature detection assembly is arranged in the vulcanization cavity to detect the temperature in the vulcanization cavity; and the controller is in control connection with the electric heating pipe assembly 10 of the heating device of the vulcanizing machine, and is also connected with the temperature detection assembly so as to receive data detected by the temperature detection assembly and control the temperature of the electric heating pipe assembly 10.
Temperature-detecting subassembly adopts temperature sensor in this embodiment, temperature sensor sets up in the vulcanization room in order to be used for detecting the temperature of vulcanizing the intracavity, when this temperature is less than the default, the controller increases electric heating pipe subassembly 10's power, so that electric heating pipe subassembly 10 produces more heats, when the temperature is less than the default, the controller reduces electric heating pipe subassembly 10's power, thereby cool down for vulcanizing the chamber, adopt the power of controller control electric heating pipe, can be quick the realization to the regulation and the control of vulcanizing the intracavity temperature, provide more stable vulcanization environment for the tire.
From the above description, it can be seen that the above-described embodiments of the present invention achieve the following technical effects:
the heating device of the vulcanizing machine can be suitable for mounting an electric heating pipe only by processing a spiral groove with the thickness of 10mm on the bottom surface, the influence on the overall strength of the heating plate is small, the possibility of optimizing the material of the heating plate is provided, the heating plate can be made of Q235 series plates to replace the material of the existing heating plate, the cost is saved, and the original drilling, welding or groove milling type heating plate needs to form a steam flow channel, and theoretically, the larger the volume of the flow channel is, the better the heat conduction is, so that the strength of the heating plate 20 is reduced by a continuous cavity formed in the heating plate, and therefore, in order to ensure the strength of the heating plate 20, the material with higher strength needs to be selected, and the cost is higher.
In order to meet the requirements of temperature and temperature difference, the single heating plate 20 can be divided into different areas, and the electric heating pipes are respectively adopted to heat different temperatures, for example, the heating plate 20 is divided into an inner temperature area and an outer temperature area, the electric heating pipes can be respectively heated in a control and adjustment mode of input power, a temperature control module which is independent or integrated in a PLC is adopted, the automatic temperature adjustment control is realized under the set temperature condition, and the temperature difference between the heating plate and the upper heating plate and the lower heating plate is effectively reduced.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an", and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
The relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless specifically stated otherwise. Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description. Techniques, methods, and apparatus known to one of ordinary skill in the relevant art may not be discussed in detail, but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, further discussion thereof is not required in subsequent figures.
In the description of the present invention, it is to be understood that the orientation or positional relationship indicated by the orientation words such as "front, rear, upper, lower, left, right", "lateral, vertical, horizontal" and "top, bottom", etc. are usually based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplicity of description, and in the case of not making a reverse description, these orientation words do not indicate and imply that the device or element being referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore, should not be considered as limiting the scope of the present invention; the terms "inner and outer" refer to the inner and outer relative to the profile of the respective component itself.
Spatially relative terms, such as "above … …," "above … …," "above … … surface," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
It should be noted that the terms "first", "second", and the like are used to define the components, and are only used for convenience of distinguishing the corresponding components, and the terms have no special meanings unless otherwise stated, and therefore, the scope of the present invention should not be construed as being limited.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. A heating device of a vulcanizing machine is characterized by comprising:
the heating plate assembly is arranged in a vulcanizing chamber to heat a vulcanizing cavity of the vulcanizing chamber;
an electric heating tube assembly (10), the electric heating tube assembly (10) being disposed on the heating plate assembly to provide heat to the heating plate assembly;
the heating plate assembly comprises two heating plates (20), the two heating plates (20) are respectively arranged on two sides of the vulcanizing cavity, the electric heating pipe assembly (10) comprises two electric heating pipes, and the two electric heating pipes are respectively arranged on the two heating plates (20) to provide heat for the heating plates (20);
the heating plate (20) is provided with an installation groove, and the electric heating pipe is arranged in the installation groove;
the mounting grooves are spirally arranged or circularly and repeatedly folded along the radial direction of the heating plate (20) from outside to inside, so that the heating plate (20) is uniformly heated.
2. Vulcanizer heating device as in claim 1, wherein said electric heating tube is arranged on the side of said heating plate (20) remote from said vulcanization chamber.
3. Heating device according to claim 1, characterized in that said heating plate (20) is further provided with a locking plate (30), said locking plate (30) being used to fix said electric heating tube in said mounting groove.
4. The vulcanizer heating apparatus as set forth in claim 3, wherein said heating plate (20) is a circular plate, said electric heating tube is arranged around said heating plate (20) in a circumferential direction of said heating plate (20), and said locking plate (30) is arranged to extend in a radial direction of said heating plate (20) to fix different positions of said electric heating tube.
5. The vulcanizer heating apparatus as set forth in claim 4, wherein said locking plate (30) is plural, and a plurality of said locking plates (30) are provided at intervals in a circumferential direction of said heating plate (20).
6. A vulcanizer comprising a vulcanizer chamber, wherein a vulcanizer heating apparatus is provided in said vulcanizer chamber, and wherein said vulcanizer heating apparatus is the vulcanizer heating apparatus according to any one of claims 1 to 5.
7. The vulcanizer of claim 6, wherein said vulcanization chamber further comprises a heat insulation plate disposed on a side of said heating plate assembly of said vulcanizer heating device remote from said vulcanization chamber.
8. The vulcanizer of claim 6, further comprising:
the temperature detection assembly is arranged in the vulcanization cavity to detect the temperature in the vulcanization cavity;
the controller is in control connection with an electric heating pipe assembly (10) of the vulcanizing machine heating device and is also connected with the temperature detection assembly so as to receive data detected by the temperature detection assembly and control the temperature of the electric heating pipe assembly (10).
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122406375.6U CN216914546U (en) | 2021-09-30 | 2021-09-30 | Vulcanizer heating device and vulcanizer |
| PCT/CN2022/123589 WO2023051828A1 (en) | 2021-09-30 | 2022-09-30 | Heating device for vulcanizer, and vulcanizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122406375.6U CN216914546U (en) | 2021-09-30 | 2021-09-30 | Vulcanizer heating device and vulcanizer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216914546U true CN216914546U (en) | 2022-07-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122406375.6U Active CN216914546U (en) | 2021-09-30 | 2021-09-30 | Vulcanizer heating device and vulcanizer |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN216914546U (en) |
| WO (1) | WO2023051828A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023051828A1 (en) * | 2021-09-30 | 2023-04-06 | 软控股份有限公司 | Heating device for vulcanizer, and vulcanizer |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005271336A (en) * | 2004-03-24 | 2005-10-06 | Yokohama Rubber Co Ltd:The | Tire vulcanizing container device |
| CN103538188B (en) * | 2013-11-18 | 2016-09-07 | 三角（威海）华盛轮胎有限公司 | Tyre vulcanization outer mold electromagnetic induction heater |
| CN204209882U (en) * | 2014-11-20 | 2015-03-18 | 三角轮胎股份有限公司 | Electromagnetic induction heating tyre vulcanization outer mold |
| CN211440796U (en) * | 2020-07-07 | 2020-09-08 | 山东豪迈机械科技股份有限公司 | Heating plate and vulcanizer |
| CN216804128U (en) * | 2021-09-30 | 2022-06-24 | 软控股份有限公司 | Vulcanization chamber and vulcanizer |
| CN216914546U (en) * | 2021-09-30 | 2022-07-08 | 软控股份有限公司 | Vulcanizer heating device and vulcanizer |
-
2021
- 2021-09-30 CN CN202122406375.6U patent/CN216914546U/en active Active
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2022
- 2022-09-30 WO PCT/CN2022/123589 patent/WO2023051828A1/en active Application Filing
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023051828A1 (en) * | 2021-09-30 | 2023-04-06 | 软控股份有限公司 | Heating device for vulcanizer, and vulcanizer |
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| Publication number | Publication date |
|---|---|
| WO2023051828A1 (en) | 2023-04-06 |
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