CN216912808U - Gear aligning and pressing tool for duplicate gear - Google Patents

Gear aligning and pressing tool for duplicate gear Download PDF

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Publication number
CN216912808U
CN216912808U CN202120861800.8U CN202120861800U CN216912808U CN 216912808 U CN216912808 U CN 216912808U CN 202120861800 U CN202120861800 U CN 202120861800U CN 216912808 U CN216912808 U CN 216912808U
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China
Prior art keywords
gear
tooth
aligning device
upper plate
lower plate
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CN202120861800.8U
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Inventor
袁博
刘井泽
周仁杰
赵洪福
梁宁
赵明旭
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FAW Group Corp
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FAW Group Corp
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Abstract

The utility model relates to a double-linked gear tooth aligning press-fitting tool which comprises an upper plate, a lower plate, struts, a large gear and a small gear, wherein the upper end and the lower end of each strut are respectively fixed with the upper plate and the lower plate; the processing technology is simple, the cost is low, and the period is short; the gear alignment of the two gears can be realized, and the use is simple and convenient; the phase angle relation of the gears can be ensured in the press fitting process.

Description

Twin gear is to tooth pressure equipment frock
Technical Field
The utility model relates to a press-fitting tool, in particular to a duplicate gear tooth-to-tooth press-fitting tool.
Background
The two gears shown as the duplicate gear are respectively processed and then connected together through press fitting. As shown in FIG. 1b, the specific tooth space center lines of the two gears need to ensure the angle requirement of 0-10'. In the prior art, the press mounting of the duplex gear needs to purchase non-standard equipment, the gears are clamped and then are subjected to gear indexing in a special mode, and finally the gears are pressed together through an electric press.
In the prior art, the common gear indexing methods are divided into the following two types: (1) contact sensor indexing: the tooth top position of the gear is detected through magnetic force, so that indexing is realized; the disadvantages are that equipment support is required and different sensors need to be replaced for different products. (2) Indexing the measuring head: the positions of the plurality of tooth grooves are measured by using a measuring head, so that the indexing is realized; the defects are that equipment is required to support, different measuring pins are required to be replaced for different products, and the processing beat is longer.
In order to ensure the phase relationship or angle requirement of two gears on the dual gear assembly, the tooth aligning operation is often required, that is, the tooth crest or tooth groove central line of a certain tooth of the two gears needs to be found. The common method is to contact the sensor or use a measuring head to perform tooth division processing, but the method has higher requirements on equipment, usually needs no calibration, and has higher uniform cost for products with smaller batch.
The prior art discloses an accurate setting device of engine intermediate gear pressure equipment, including the workstation, set up the reference column that is used for fixed pinion overall position on the workstation, be used for holding the first tooth positioning mechanism that pinion teeth of a cogwheel position was fixed a position through the top pinion teeth groove, set up the locating frame that is used for fixed gear wheel overall position on the workstation, be used for stinging the second tooth positioning mechanism that gear wheel teeth of a cogwheel position was fixed a position through the card, reference column and first tooth positioning mechanism set up in the locating frame, second tooth positioning mechanism sets up in the locating frame outside. However, the tooth aligning device is aligned in a mode of visual inspection of a datum line, the precision is low, and the double-linkage gear is difficult to take out of a tool after press mounting due to the fact that a rebound device is not arranged.
The prior art also discloses a tooth aligning device, which comprises a positioning clamp, a tooth aligning body, a positioning block and a broach; the positioning fixture is fixed on the table top of the broaching machine, a broaching tool is sleeved in the positioning fixture, the tooth aligning body is sleeved in an annular cavity between the positioning fixture and the broaching tool, and the tooth aligning body is fixedly connected with a lower chuck of the broaching machine; one end of the tooth body is provided with a positioning tooth, and the other end of the tooth body is provided with a first positioning surface; a second positioning surface is arranged on the outer circle of the small end of the broach; a positioning block is arranged on the first positioning surface of the counter tooth body, and the small end of the positioning block passes through a positioning hole formed in the side wall of the counter tooth body and then contacts with the second positioning surface; the positioning teeth and any one of the broach teeth of the broach are arranged on the same straight line. However, the tooth aligning device is only suitable for processing internal tooth broaching, has a small application range and cannot be used for tooth aligning and press mounting of a duplicate gear.
The prior art also discloses a processing type tooth aligning device for an auxiliary shaft and an auxiliary shaft gear of a skewed tooth double-auxiliary shaft gearbox, which comprises an auxiliary shaft gear tooth aligning processing mechanism and an auxiliary shaft tooth aligning processing mechanism, wherein the auxiliary shaft gear tooth aligning processing mechanism comprises an L-shaped base, a positioning plate, a positioning mandrel, a clamping unit and a positioning pin, and the axis of the positioning mandrel is vertical to the axis of the positioning pin; the auxiliary shaft gear aligning machining mechanism comprises a bottom plate, a V-shaped positioning block, an auxiliary shaft positioning pin and an auxiliary shaft clamping unit. However, the gear aligning device needs to be provided with a positioning pin hole on the gear, has larger part limitation and cannot be used for press fitting.
Disclosure of Invention
The utility model provides a gear aligning and press-fitting tool for a duplicate gear, which aims to solve the problems that the existing gear aligning device is low in precision and cannot be used for gear aligning and press-fitting of the duplicate gear.
The purpose of the utility model is realized by the following technical scheme:
a double gear tooth press mounting tool comprises an upper plate 1, a lower plate 2, 4 pillars 3, a large gear 9 and a small gear 10;
the upper ends and the lower ends of the 4 pillars 3 are respectively fixed with 4 corners of the upper plate 1 and the lower plate 2, wherein the upper ends of the pillars 3 are fixedly connected with a limiting nut 5, 1 pillar spring 4 is sleeved outside each pillar 3, and the upper ends and the lower ends of the pillar springs 4 are respectively abutted against the upper plate 1 and the lower plate 2; a tensioning device 6 is fixed in the middle of the upper plate 1, and the pinion 10 is sleeved outside the tensioning device 6; a pinion gear aligning device 8 is arranged on one side of the lower bottom surface of the upper plate 1; the bull gear 9 is fixed in the middle of the lower plate 2, and a bull gear tooth aligning device 7 is arranged on one side of the upper bottom surface of the lower plate 2; the tip II 83 of the pinion gear aligning device 8 can be ejected out and tightly pressed into the tooth groove of the pinion 10; the tip I73 of the large gear tooth aligning device 7 can be ejected out and tightly pressed into the tooth groove of the large gear 9; the middle part of the lower plate 2 is provided with a tensioning device loosening block 24 which can loosen the tensioning device 6 after the pinion 10 is pressed into the bull gear 9.
Further, stepped holes 22 are formed at 4 corners of the upper plate 1 and the lower plate 2, wherein a small diameter blind hole is used for installing the support 3, and a large diameter blind hole is used for installing the support spring 4.
Further, the upper part of the pillar 3 is provided with a thread section which can penetrate through the stepped hole 22 of the upper plate 1 to be fixedly connected with the limit nut 5.
Further, a tensioning device mounting surface 14 is arranged on the upper surface of the upper plate 1, and the tensioning device 6 is connected with the tensioning device mounting surface 14 through bolts.
Furthermore, one side of the lower bottom surface of the upper plate 1 is provided with a tooth aligning device positioning block 11 for positioning the pinion tooth aligning device 8, one side of the upper bottom surface of the lower plate 2 is provided with a tooth aligning device positioning block 21 for positioning the bull gear tooth aligning device 7, and the center line of the tooth aligning device positioning block 11 and the center line of the tooth aligning device positioning block 21 form an angle of 5'.
Furthermore, the middle of the upper bottom surface of the lower plate 2 is provided with a gear wheel positioning surface 23, the diameter of an inner hole of the gear wheel positioning surface 23 is in small clearance fit with the addendum circle of the gear wheel 9, and the middle of the lower bottom surface of the upper plate 1 is provided with a pinion positioning surface 13 for placing the pinion 10.
Further, the structure of the small gear aligning device 8 is the same as that of the large gear aligning device 7, wherein the large gear aligning device 7 consists of a shell I71, a spring I72, a tip I73 and a knob I74; the shell I71 is provided with an interface which can be matched with the positioning block 21 of the tooth aligning device of the lower plate 2; the centre I73 is matched with the shell I71 through a spring I72, the spring I72 is in a compressed state, and the knob I74 is installed on the centre I73 through threads; the shell I71 is provided with a groove, the contour of the groove is the same as that of the knob I74, and the depth of the groove is smaller than the thickness of the knob I74.
Further, the tensioning device comprises an expansion sleeve 62, a through hole is formed in the expansion sleeve 62 and can be connected with the upper plate 1 through a bolt, a mandrel 61 penetrates through the middle of the expansion sleeve 62, and when the mandrel 61 is pressed down or pulled out, the outer conical surface of the mandrel can enable the expansion sleeve 62 to expand or loosen.
Compared with the prior art, the utility model has the beneficial effects that:
the duplex gear tooth-to-tooth press-mounting tool is simple in processing technology, low in cost and short in period; the gear pair of the two gears can be realized, and the use is simple and convenient; the phase angle relation of the gears can be ensured in the press fitting process.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIGS. 1 a-1 b are schematic diagrams of a prior art dual gear;
FIG. 2 is an exploded view of a double-coupled gear tooth-to-tooth press-fitting tool;
FIG. 3 is a schematic view of a duplicate gear tooth-to-tooth press-fitting tool;
FIG. 4 is a schematic view of the lower plate;
FIG. 5 is a schematic view of the bull gear mounted to the lower plate;
6 a-6 b are schematic views of the upper plate;
FIG. 7 is a sectional view of the bull gear tooth alignment arrangement;
FIG. 8 is a right side view of the shell of the bull gear tooth alignment device;
FIG. 9 is a schematic view of the tensioner;
fig. 10 is a schematic view of a tensioning pinion.
1. The upper plate 2, the lower plate 3, the support column 4, the support column spring 5, the limiting nut 6, the tensioning device 7, the large gear tooth aligning device 8, the small gear tooth aligning device 9, the large gear 10, the small gear 11, the tooth aligning device positioning block 12, the stepped hole 13, the small gear positioning surface 14, the tensioning device mounting surface 21, the tooth aligning device positioning block 22, the stepped hole 23, the large gear positioning surface 24, the tensioning device loosening block 61, the core shaft 62, the tensioning sleeve 71, the shell I72, the spring I73, the center I74, the knob I81, the shell II 82, the spring II 83, the center II 84 and the knob II.
Detailed Description
The utility model is further illustrated by the following examples:
the present invention will be described in further detail with reference to the accompanying drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the utility model and are not limiting of the utility model. It should be further noted that, for the convenience of description, only some of the structures related to the present invention are shown in the drawings, not all of the structures.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined or explained in subsequent figures. Meanwhile, in the description of the present invention, the terms "first", "second", and the like are used only for distinguishing the description, and are not to be construed as indicating or implying relative importance.
As shown in fig. 2-3, the dual-linked gear tooth-to-tooth press-fitting tool of the present invention is mainly composed of an upper plate 1, a lower plate 2, 4 struts 3, 4 strut springs 4, a tension device 6, a large gear tooth-to-tooth device 7, a small gear tooth-to-tooth device 8, a large gear 9, and a small gear 10.
The upper ends and the lower ends of the 4 pillars 3 are respectively fixed with 4 angles of the upper plate 1 and the lower plate 2, the upper ends of the pillars 3 penetrate through the upper plate 1 to be connected with a limiting nut 5, and the upper plate 1 is controlled to move up and down only. The outer side of each strut 3 is sleeved with 1 strut spring 4, and the upper end and the lower end of each strut spring 4 are respectively abutted against the upper plate 1 and the lower plate 2. The tensioning device 6 is fixed in the middle of the upper plate 1, and the pinion 10 is sleeved outside the tensioning device 6. And a pinion gear aligning device 8 is arranged on one side of the lower bottom surface of the upper plate 1. The bull gear 9 is fixed in the middle of the lower plate 2, the bull gear tooth aligning device 7 is installed on one side of the upper bottom surface of the lower plate 2, and the tensioning device loosening block 24 is further arranged in the middle of the lower plate 2.
As shown in fig. 4, stepped holes 22 are formed at 4 corners of the lower plate 2. Wherein the small diameter blind hole is used for mounting the pillar 3, and the large diameter blind hole is used for mounting the pillar spring 4. And a tooth aligning device positioning block 21 is designed on the lower plate 2 and used for positioning the large gear tooth aligning device 7. The middle part of the lower plate 2 is provided with a bull gear positioning surface 23 for placing a bull gear. As shown in fig. 5, the diameter of the inner hole of the large gear positioning surface 23 is in small clearance fit with the addendum circle of the large gear 9. And a tensioning device loosening block 24 is further arranged in the middle of the lower plate 2 and used for loosening the tensioning device 6 in the middle of the small gear 10 after the small gear 10 is pressed into the large gear 9, so that the small gear 10 is loosened.
As shown in fig. 6, the upper plate 1 is provided with stepped holes 12 at 4 corners. Wherein, the minor diameter through-hole is used for installing pillar 3, and the major diameter blind hole is used for installing pillar spring 4. The upper part of the pillar 3 is provided with a thread section which can penetrate through the stepped hole 22 of the upper plate 1 to be tightly connected with the limit nut 5. And a gear aligning device positioning block 11 is arranged on the upper plate 1 and used for positioning the pinion gear aligning device 8. The central line of the positioning block 11 of the tooth aligning device of the upper plate 1 and the central line of the positioning block 21 of the tooth aligning device of the lower plate 2 form an angle of 5'. The upper surface of the upper plate 1 is provided with a tensioning device mounting surface 14 for mounting a tensioning device 6. The middle part of the lower bottom surface of the upper plate 1 is provided with a pinion positioning surface 13 for placing a pinion 10.
As shown in fig. 7, the large gear tooth aligning device 7 consists of a shell I71, a spring I72, a tip I73 and a knob I74. The shell I71 is provided with an interface which is used for being matched with the tooth aligning device positioning block 21 of the lower plate 2, so that the center lines of the centers of the large gear tooth aligning device 7 and the small gear tooth aligning device 8 are ensured to form an angle of 5'. The centre I73 is matched with the shell I71 through a spring I72, the spring I72 is in a compressed state, and the knob I74 is installed on the centre I73 through threads.
As shown in FIG. 8, the housing I71 is provided with a groove, the contour of the groove is the same as that of the knob I74, and the depth of the groove is smaller than the thickness of the knob I74. When the knob I74 is superposed with the groove, the spring I72 ejects the force, the knob I74 enters the groove, and the tip I73 is in an ejecting state. The knob I74 is pulled out and rotated, so that the knob I74 is not overlapped with the groove, the knob I74 does not enter the groove, and the center I73 is in a retracted state. The pinion gear aligning device 8 is identical to the bull gear aligning device 7 in structure.
As shown in fig. 9, the tension device is composed of a mandrel 61 and an expansion sleeve 62. The expansion sleeve 62 is provided with a through hole which can be connected with the upper plate 1 through a bolt. The middle of the expansion sleeve 62 is penetrated with a mandrel 61. When the mandrel 61 is pressed down, the outer conical surface of the mandrel 61 expands the expanding sleeve 62, and the expanding sleeve 62 is in an expanding state; when the mandrel 61 is pulled out, the mandrel 61 does not contact the expanding sleeve 62, and the expanding sleeve 62 is in a loose state.
The working process is as follows:
when the tool is used, the small gear 10 is placed in the small gear positioning surface 13 of the upper plate 1, the small gear 10 is rotated at the same time, the tooth space center line of the small gear 10 is aligned to the tip II 83 of the small gear aligning device 8, the knob II 84 of the small gear aligning device 8 is rotated, the knob II 84 is aligned to the groove of the shell II 81 of the small gear aligning device 8, and therefore the tip II 83 is ejected out and is tightly ejected to the tooth space of the small gear 10. In this state, the mandrel 61 of the tension device 6 is pressed down to expand the expansion sleeve 62 of the tension device 6, the pinion 10 (as shown in fig. 9) is tensioned, and the knob ii 84 of the pinion tooth aligning device 8 is pulled out and rotated to retract the tip ii 83 of the pinion tooth aligning device 8.
Then, the bull gear 9 is placed in the bull gear positioning surface 23 of the lower plate 2, the bull gear 9 is rotated simultaneously, the center line of the tooth space of the bull gear 9 is aligned with the tip of the bull gear tooth aligning device 7, the knob I74 of the bull gear tooth aligning device 7 is rotated, the knob I74 is aligned with the groove of the shell I71 of the bull gear tooth aligning device 7, and therefore the tip I73 is ejected out and tightly pressed into the tooth space of the bull gear 9.
The complete assembly is placed on the press and the press head is pressed against the upper surface of the upper plate and moved downwards, thereby moving the pinion 10 downwards until it is pressed into the middle of the bull gear 9. When the pinion 10 is pressed into the designed position of the bull gear 9, the loosening block of the tensioning device 6 of the lower plate 2 ejects the mandrel 61 of the tensioning device 6, so that the expansion sleeve of the tensioning device 6 is loosened. The pressure head moves upwards, the strut spring 4 fixes the upper plate 1 back to be in contact with the limiting nut 3, and the small gear 10 is separated from the upper plate 1 and is connected with the large gear to form a duplicate gear assembly because the expansion sleeve 62 of the expansion device 6 is already loosened.
It is to be noted that the foregoing is only illustrative of the preferred embodiments of the present invention and the technical principles employed. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the utility model. Therefore, although the present invention has been described in greater detail by the above embodiments, the present invention is not limited to the above embodiments, and may include other equivalent embodiments without departing from the spirit of the present invention, and the scope of the present invention is determined by the scope of the appended claims.

Claims (8)

1. The utility model provides a duplicate gear is to tooth pressure equipment frock which characterized in that: comprises an upper plate (1), a lower plate (2), 4 pillars (3), a bull gear (9) and a pinion gear (10);
the upper ends and the lower ends of the 4 pillars (3) are respectively fixed with 4 corners of the upper plate (1) and the lower plate (2), the upper ends of the pillars (3) are fixedly connected with a limiting nut (5), 1 pillar spring (4) is sleeved on the outer side of each pillar (3), and the upper ends and the lower ends of the pillar springs (4) are respectively abutted against the upper plate (1) and the lower plate (2); a tensioning device (6) is fixed in the middle of the upper plate (1), and the small gear (10) is sleeved outside the tensioning device (6); a pinion gear aligning device (8) is arranged on one side of the lower bottom surface of the upper plate (1); the bull gear (9) is fixed in the middle of the lower plate (2), and a bull gear tooth aligning device (7) is arranged on one side of the upper bottom surface of the lower plate (2); the tip II (83) of the pinion gear aligning device (8) can be ejected out and tightly pressed into the tooth groove of the pinion (10); the tip I (73) of the large gear tooth aligning device (7) can be ejected out and tightly propped into the tooth groove of the large gear (9); the middle part of the lower plate (2) is provided with a tensioning device loosening block (24) which can loosen the tensioning device (6) after the small gear (10) is pressed into the large gear (9).
2. The double gear tooth press fitting tool according to claim 1, characterized in that: and 4 angles of the upper plate (1) and the lower plate (2) are provided with stepped holes (22), wherein the small-diameter blind holes are used for mounting the support columns (3), and the large-diameter blind holes are used for mounting the support column springs (4).
3. The double gear tooth pressing tool according to claim 1, characterized in that: the upper part of the strut (3) is provided with a thread section which can penetrate through a stepped hole (22) of the upper plate (1) and is fixedly connected with a limit nut (5).
4. The double gear tooth press fitting tool according to claim 1, characterized in that: the upper surface of the upper plate (1) is provided with a tensioning device mounting surface (14), and the tensioning device (6) is connected with the tensioning device mounting surface (14) through bolts.
5. The double gear tooth press fitting tool according to claim 1, characterized in that: one side of the lower bottom surface of the upper plate (1) is provided with a tooth aligning device positioning block (11) for positioning a pinion tooth aligning device (8), one side of the upper bottom surface of the lower plate (2) is provided with a tooth aligning device positioning block (21) for positioning a bull gear tooth aligning device (7), and the central line of the tooth aligning device positioning block (11) and the central line of the tooth aligning device positioning block (21) form an angle of 5'.
6. The double gear tooth pressing tool according to claim 1, characterized in that: the middle part of the upper bottom surface of the lower plate (2) is provided with a gear wheel positioning surface (23), the diameter of an inner hole of the gear wheel positioning surface (23) is in small clearance fit with the addendum circle of a gear wheel (9), and the middle part of the lower bottom surface of the upper plate (1) is provided with a pinion positioning surface (13) for placing a pinion (10).
7. The double gear tooth pressing tool according to claim 1, characterized in that: the structure of the small gear tooth aligning device (8) is the same as that of the large gear tooth aligning device (7), wherein the large gear tooth aligning device (7) consists of a shell I (71), a spring I (72), a tip I (73) and a knob I (74); the shell I (71) is provided with an interface which can be matched with a tooth aligning device positioning block (21) of the lower plate (2); the center I (73) is matched with the shell I (71) through a spring I (72), the spring I (72) is in a compressed state, and the knob I (74) is installed on the center I (73) through threads; the shell I (71) is provided with a groove, the contour of the groove is the same as that of the knob I (74), and the depth of the groove is smaller than the thickness of the knob I (74).
8. The double gear tooth press fitting tool according to claim 1, characterized in that: the tensioning device comprises an expansion sleeve (62), a through hole is formed in the expansion sleeve (62) and can be connected with the upper plate (1) through a bolt, a mandrel (61) penetrates through the middle of the expansion sleeve (62), and when the mandrel (61) is pressed down or pulled out, the outer conical surface of the mandrel can enable the expansion sleeve (62) to expand or loosen.
CN202120861800.8U 2021-04-25 2021-04-25 Gear aligning and pressing tool for duplicate gear Active CN216912808U (en)

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CN202120861800.8U CN216912808U (en) 2021-04-25 2021-04-25 Gear aligning and pressing tool for duplicate gear

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Application Number Priority Date Filing Date Title
CN202120861800.8U CN216912808U (en) 2021-04-25 2021-04-25 Gear aligning and pressing tool for duplicate gear

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CN216912808U true CN216912808U (en) 2022-07-08

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115156898A (en) * 2022-08-02 2022-10-11 大连日牵电机有限公司 NW planetary gear train gear tooth aligning tool and tooth aligning method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115156898A (en) * 2022-08-02 2022-10-11 大连日牵电机有限公司 NW planetary gear train gear tooth aligning tool and tooth aligning method

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