CN216912505U - Laser cladding device for high manganese steel lining plate - Google Patents

Laser cladding device for high manganese steel lining plate Download PDF

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Publication number
CN216912505U
CN216912505U CN202123420017.7U CN202123420017U CN216912505U CN 216912505 U CN216912505 U CN 216912505U CN 202123420017 U CN202123420017 U CN 202123420017U CN 216912505 U CN216912505 U CN 216912505U
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wall
plate
manipulator
motor
laser head
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CN202123420017.7U
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田立辉
魏世丞
王玉江
王东波
王艾泉
王兰法
王欣竹
王源升
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Shandong Lihui Heavy Industry Co ltd
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Shandong Lihui Heavy Industry Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The utility model discloses a high manganese steel lining plate laser cladding device, which comprises a manipulator, a laser head, an adjusting component, a base and a moving component, wherein the laser head is installed on the outer wall of the top end of the manipulator, the adjusting component is fixed on the outer wall between the laser head and the manipulator, the base is fixedly installed on the outer wall of the bottom end of the manipulator, and the moving component is fixed on the outer wall of the bottom end of the base; the adjusting assembly comprises a mounting plate, a first sliding chute, a first motor, a threaded rod, a sliding block, a threaded hole, a connecting plate, a rotating plate, a first lug block and a first rotating shaft; the utility model adopts the adjusting device, the cladding structure can be transversely adjusted, so that the large-amplitude steel lining can be conveniently clad, the lining plate does not need to be manually carried for cladding, and the cladding effect is improved; still adopted the mobile device, can remove by oneself equipment, need not the manual work and carry, and then improved the mobility efficiency of equipment, and reduced artifical burden.

Description

Laser cladding device for high manganese steel lining plate
Technical Field
The utility model relates to the technical field of welding, in particular to a laser cladding device for a high manganese steel lining plate.
Background
The lining plate is used for protecting the barrel body, so that the barrel body is prevented from being directly impacted and abraded by a grinding body and materials, and meanwhile, the motion state of the grinding body can be adjusted by utilizing the lining plates in different forms, so that the grinding effect of the grinding body on the materials is enhanced, the grinding efficiency of a grinding machine is improved, the yield is increased, the metal consumption is reduced, the high manganese steel lining plate belongs to one of the high manganese steel lining plates, and a laser cladding device needs to clad a plurality of high manganese steel lining plates; however, the existing laser cladding device cannot be adjusted transversely and greatly, cladding is not easy to perform on a large-scale high manganese steel lining plate, cladding can be performed only by manually carrying the lining plate, the cladding effect is reduced, a moving structure is omitted, when equipment needs to be carried, manual carrying is needed, the moving efficiency is reduced, and manual burden is increased.
SUMMERY OF THE UTILITY MODEL
The utility model solves the problem of providing a laser cladding device for a high manganese steel lining plate, which can transversely adjust a cladding structure, further conveniently clad a large steel lining, does not need to manually carry the lining plate for cladding, improves the cladding effect, can automatically move equipment, does not need to manually carry the equipment, further improves the moving efficiency of the equipment, and reduces the manual burden.
In order to achieve the purpose, the utility model adopts the following technical scheme:
the laser cladding device for the high manganese steel lining plate comprises a manipulator, a laser head, an adjusting component, a base and a moving component, wherein the laser head is installed on the outer wall of the top end of the manipulator, the adjusting component is fixed on the outer wall between the laser head and the manipulator, the base is fixedly installed on the outer wall of the bottom end of the manipulator, and the moving component is fixed on the outer wall of the bottom end of the base;
the adjusting component comprises a mounting plate, a first chute, a first motor, a threaded rod, a sliding block, a threaded hole, a connecting plate, a rotating plate, a first lug block, a first rotating shaft, a cylinder, a second lug block, a second rotating shaft, a third lug block and a third rotating shaft, the mounting plate is fixedly connected to the outer wall of the top end of the manipulator, the first chute is arranged on the inner wall of one side of the mounting plate, the first motor is embedded and installed on the inner wall of one side of the first chute, the threaded rod is rotatably connected to the inner wall of the other side of the first chute, one end of the output shaft of the first motor is fixedly connected to the outer wall of one end of the threaded rod, the sliding block is connected to the inner wall of one side of the first chute in a sliding manner, the threaded hole is arranged on the inner wall of one side of the sliding block in a corresponding manner to the threaded rod, the connecting plate is welded to the outer wall of one side of the sliding block, and the rotating plate is fixedly welded to the outer wall of one side of the connecting plate, equal fixedly connected with third pivot on the both sides outer wall of rotor plate, symmetry welded fastening has the third ear piece on the one end outer wall of laser head, and the other end of third pivot rotates and connects in the inside of third ear piece, the first ear piece of symmetry fixedly connected with on one side outer wall of rotor plate, it is connected with first pivot to rotate on the inner wall between the first ear piece, fixedly connected with cylinder on one side outer wall of first pivot, symmetry fixedly connected with second ear piece on one side outer wall of laser head, it is connected with the second pivot to rotate on the inner wall between the second ear piece, and one side fixed connection of telescopic link one side and second pivot of cylinder.
As a further scheme of the utility model: the movable assembly comprises a second sliding groove, a second motor, a gear, a fixed plate, a guide rail and a rack, the fixed plate is installed on the bottom outer wall of the base, the guide rail is fixed on the middle outer wall of the fixed plate in a welding mode, the second sliding groove is formed in the bottom inner wall of the base in a corresponding mode, the rack is fixed on the top outer wall of the fixed plate in a symmetrical mode, the gear is installed on the top outer wall of the rack in a meshed mode, the second motor is installed on the inner walls of the two sides of the base in an embedded mode, and the output shaft of the second motor is fixedly connected to the outer wall of the gear.
As a further scheme of the utility model: and a laser range finder is fixedly arranged on the outer wall of one side of the laser head.
As a further scheme of the utility model: the first motor is a servo motor.
As a further scheme of the utility model: the second motor is a servo motor.
The utility model has the beneficial effects that: by adopting the adjusting device, the cladding structure can be transversely adjusted, so that the large-scale steel lining can be conveniently clad, the lining plate does not need to be manually carried for cladding, and the cladding effect is improved;
still adopted mobile device, can remove by oneself equipment, need not the manual work and carry, and then improved the removal efficiency of equipment, and reduced artifical burden.
Drawings
FIG. 1 is an overall perspective view of the present invention;
FIG. 2 is a view showing a structure of the area A in FIG. 1 according to the present invention;
FIG. 3 is a schematic top view of the present invention;
illustration of the drawings: 1. a manipulator; 2. a laser head; 3. an adjustment assembly; 4. a base; 5. a moving assembly; 6. a laser range finder; 301. mounting a plate; 302. a first chute; 303. a first motor; 304. a threaded rod; 305. a slider; 306. a threaded hole; 307. a connecting plate; 308. a rotating plate; 309. a first ear piece; 3010. a first rotating shaft; 3011. a cylinder; 3012. a second ear piece; 3013. a second rotating shaft; 3014. a third ear piece; 3015. a third rotating shaft; 501. a second chute; 502. a second motor; 503. a gear; 504. a fixing plate; 505. a guide rail; 506. a rack.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
Referring to fig. 2-3, the high manganese steel lining plate laser cladding device comprises a manipulator 1, a laser head 2, an adjusting component 3, a base 4 and a moving component 5, wherein the laser head 2 is installed on the outer wall of the top end of the manipulator 1, the adjusting component 3 is fixed on the outer wall between the laser head 2 and the manipulator 1, the base 4 is fixedly installed on the outer wall of the bottom end of the manipulator 1, and the moving component 5 is fixed on the outer wall of the bottom end of the base 4; the laser distance measuring instrument 6 is fixedly arranged on the outer wall of one side of the laser head 2, so that the distance between the laser head 2 and the steel lining can be measured, and the phenomenon that the distance is too close to influence the cladding effect is avoided;
the adjusting component 3 comprises a mounting plate 301, a first chute 302, a first motor 303, a threaded rod 304, a sliding block 305, a threaded hole 306, a connecting plate 307, a rotating plate 308, a first lug block 309, a first rotating shaft 3010, an air cylinder 3011, a second lug block 3012, a second rotating shaft 3013, a third lug block 3014 and a third rotating shaft 3015, the mounting plate 301 is fixedly connected to the outer wall of the top end of the manipulator 1, the first chute 302 is arranged on the inner wall of one side of the mounting plate 301, the first motor 303 is embedded and installed on the inner wall of one side of the first chute 302, the threaded rod 304 is rotatably connected to the inner wall of the other side of the first chute 302, one end of the output shaft of the first motor 303 is fixedly connected to the outer wall of one end of the threaded rod 304, the sliding block 305 is slidably connected to the inner wall of one side of the first chute 302, the threaded hole 306 is arranged on the inner wall of one side of the sliding block 305 corresponding to the threaded rod 304, the connecting plate 307 is welded to the outer wall of one side of the sliding block 305, a rotating plate 308 is fixedly welded on the outer wall of one side of the connecting plate 307, third rotating shafts 3015 are fixedly connected on the outer walls of two sides of the rotating plate 308, third lug blocks 3014 are symmetrically fixedly welded on the outer wall of one end of the laser head 2, the other end of the third rotating shaft 3015 is rotatably connected inside the third lug blocks 3014, first lug blocks 309 are symmetrically and fixedly connected on the outer wall of one side of the rotating plate 308, a first rotating shaft 3010 is rotatably connected on the inner wall between the first lug blocks 309, an air cylinder 3011 is fixedly connected on the outer wall of one side of the first rotating shaft 3010, second lug blocks 3012 are symmetrically and fixedly connected on the outer wall of one side of the laser head 2, a second rotating shaft 3013 is rotatably connected on the inner wall between the second lug blocks 3012, and one side of a telescopic rod of the air cylinder 3011 is fixedly connected with one side of the second rotating shaft 3013; the first motor 303 is a servo motor, and rotates the threaded rod 304 forward and backward, and then reciprocates the connection plate 307 on the slider 305 along the first slide groove 302 in the mounting plate 301 by the screw hole 306.
The working principle of the utility model is as follows: when the large-scale high manganese steel lining plate needs to be clad, the large-scale high manganese steel lining plate needs to be transversely moved by a large margin, the first motor 303 is started to enable the threaded rod 304 to rotate, then the connecting plate 307 on the sliding block 305 moves along the first sliding groove 302 in the mounting plate 301 under the action of the threaded hole 306, so that the laser head 2 moves to a specified position, and then the high manganese steel lining plate needs to be clad, when the laser head 2 needs to be finely adjusted up and down, the air cylinder 3011 is started to extend and retract, then the air cylinder 3011 is angularly adjusted through the first rotating shaft 3010 on the first lug 309, then the third lug 3014 on the laser head 2 is finely adjusted up and down along the third rotating shaft 3015 on the rotating plate 308 under the action of the first rotating shaft 3010 on the first lug 309, so that the small gap is quickly clad, the cladding structure can be transversely adjusted, and the large-scale steel lining can be conveniently clad, the lining plate does not need to be carried manually for cladding, and the cladding effect is improved.
Example two
Referring to fig. 1, the moving assembly 5 includes a second sliding groove 501, a second motor 502, a gear 503, a fixing plate 504, a guide rail 505 and a rack 506, the fixing plate 504 is installed on the outer wall of the bottom end of the base 4, the guide rail 505 is welded and fixed on the outer wall of the middle portion of the fixing plate 504, the second sliding groove 501 is formed on the inner wall of the bottom end of the base 4 corresponding to the guide rail 505, the rack 506 is symmetrically welded and fixed on the outer wall of the top end of the fixing plate 504, the gear 503 is installed on the outer wall of the top end of the rack 506 in a meshing manner, the second motors 502 are installed on the inner walls of the two sides of the base 4 in an embedding manner, and one end of the output shaft of the second motor 502 is fixedly connected to the outer wall of the gear 503; the second motor 502 is a servo motor, and rotates the gear 503 forward and backward, and then reciprocates the second slide groove 501 of the base 4 along the guide rail 505 of the fixed plate 504 by the rack 506.
When the manipulator 1 needs to be moved, the second motor 502 is started to rotate the gear 503, and then the second sliding groove 501 on the base 4 is moved to a specified position along the guide rail 505 on the fixing plate 504 under the action of the rack 506, so that the equipment can be moved by itself without manual carrying, the moving efficiency of the equipment is improved, and the manual burden is reduced.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and equivalent alternatives or modifications according to the technical solution of the present invention and the inventive concept thereof should be covered by the scope of the present invention.

Claims (5)

1. The laser cladding device for the high manganese steel lining plate is characterized by comprising a manipulator (1), a laser head (2), an adjusting component (3), a base (4) and a moving component (5), wherein the laser head (2) is installed on the outer wall of the top end of the manipulator (1), the adjusting component (3) is fixed on the outer wall between the laser head (2) and the manipulator (1), the base (4) is fixedly installed on the outer wall of the bottom end of the manipulator (1), and the moving component (5) is fixed on the outer wall of the bottom end of the base (4);
the adjusting component (3) comprises a mounting plate (301), a first sliding chute (302), a first motor (303), a threaded rod (304), a sliding block (305), a threaded hole (306), a connecting plate (307), a rotating plate (308), a first ear block (309), a first rotating shaft (3010), a cylinder (3011), a second ear block (3012), a second rotating shaft (3013), a third ear block (3014) and a third rotating shaft (3015), the mounting plate (301) is fixedly connected to the outer wall of the top end of the manipulator (1), the first sliding chute (302) is arranged on the inner wall of one side of the mounting plate (301), the first motor (303) is embedded on the inner wall of one side of the first sliding chute (302), the threaded rod (304) is rotatably connected to the inner wall of the other side of the first sliding chute (302), and one end of an output shaft of the first motor (303) is fixedly connected to the outer wall of one end of the threaded rod (304), the laser head comprises a first sliding groove (302), a sliding block (305) is connected to the inner wall of one side of the first sliding groove (302) in a sliding mode, a threaded hole (306) is formed in the inner wall of one side of the sliding block (305) and corresponds to a threaded rod (304), a connecting plate (307) is welded to the outer wall of one side of the sliding block (305), a rotating plate (308) is welded to the outer wall of one side of the connecting plate (307), third rotating shafts (3015) are fixedly connected to the outer walls of the two sides of the rotating plate (308), third lug blocks (3014) are symmetrically welded to the outer wall of one end of a laser head (2) in a welded mode, the other end of the third rotating shaft (3015) is rotatably connected to the inside of the third lug blocks (3014), first lug blocks (309) are fixedly connected to the outer wall of one side of the rotating plate (308) in a symmetrical mode, a first rotating shaft (3010) is rotatably connected to the inner wall between the first lug blocks (309), and an air cylinder (3011) is fixedly connected to the outer wall of one side of the first rotating shaft (3010), symmetry fixedly connected with second ear piece (3012) on the one side outer wall of laser head (2), it is connected with second pivot (3013) to rotate on the inner wall between second ear piece (3012), and telescopic link one side of cylinder (3011) and one side fixed connection of second pivot (3013).
2. The high manganese steel liner laser cladding apparatus of claim 1, wherein the moving assembly (5) comprises a second chute (501), a second motor (502), a gear (503), a fixed plate (504), a guide rail (505) and a rack (506), a fixed plate (504) is arranged on the outer wall of the bottom end of the base (4), a guide rail (505) is welded and fixed on the outer wall of the middle part of the fixed plate (504), a second sliding chute (501) is arranged on the inner wall of the bottom end of the base (4) corresponding to the guide rail (505), racks (506) are symmetrically welded and fixed on the outer wall of the top end of the fixed plate (504), a gear (503) is meshed and installed on the outer wall of the top end of the rack (506), second motors (502) are embedded and installed on the inner walls of the two sides of the base (4), and one end of the output shaft of the second motor (502) is fixedly connected to the outer wall of the gear (503).
3. The laser cladding device for the high manganese steel lining plate according to claim 1, wherein a laser range finder (6) is fixedly installed on the outer wall of one side of the laser head (2).
4. The high manganese steel liner laser cladding apparatus of claim 1, wherein said first motor (303) is a servo motor.
5. The high manganese steel liner laser cladding apparatus of claim 2, wherein said second motor (502) is a servo motor.
CN202123420017.7U 2021-12-31 2021-12-31 Laser cladding device for high manganese steel lining plate Active CN216912505U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202123420017.7U CN216912505U (en) 2021-12-31 2021-12-31 Laser cladding device for high manganese steel lining plate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202123420017.7U CN216912505U (en) 2021-12-31 2021-12-31 Laser cladding device for high manganese steel lining plate

Publications (1)

Publication Number Publication Date
CN216912505U true CN216912505U (en) 2022-07-08

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Application Number Title Priority Date Filing Date
CN202123420017.7U Active CN216912505U (en) 2021-12-31 2021-12-31 Laser cladding device for high manganese steel lining plate

Country Status (1)

Country Link
CN (1) CN216912505U (en)

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