CN216912449U - Light double-wire electrogas welding machine for thick plate for ship - Google Patents
Light double-wire electrogas welding machine for thick plate for ship Download PDFInfo
- Publication number
- CN216912449U CN216912449U CN202220233360.6U CN202220233360U CN216912449U CN 216912449 U CN216912449 U CN 216912449U CN 202220233360 U CN202220233360 U CN 202220233360U CN 216912449 U CN216912449 U CN 216912449U
- Authority
- CN
- China
- Prior art keywords
- welding
- adjusting mechanism
- welding gun
- trolley
- wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Arc Welding In General (AREA)
Abstract
The utility model relates to a double-wire electrogas welding machine, in particular to a light double-wire electrogas welding machine for a marine thick plate, which comprises a track and an electrogas welding trolley movably arranged on the track along the track; the vertical welding trolley comprises a trolley platform, a front sliding block fixed at the lower end of the trolley platform through a sliding block adjusting mechanism and a water-cooling welding gun fixed at the upper end of the trolley platform through a welding gun adjusting mechanism, wherein one or more water-cooling welding guns are arranged. Compared with the prior art, the utility model replaces the conventional single-wire electrogas welding with the double-wire electrogas welding on the basis of the determination of the field welding process, thereby meeting the welding requirement of the vertical welding seam of the marine thick plate, greatly improving the welding efficiency and solving the problem that the conventional single-wire electrogas welding machine cannot meet the use requirement due to overlarge plate thickness.
Description
Technical Field
The utility model relates to a double-wire electrogas welding machine, in particular to a light double-wire electrogas welding machine for a thick plate for a ship.
Background
The gas-electric vertical welding is a gas-metal arc welding method developed from common gas metal arc welding and electroslag welding, and is generally used for welding materials such as low-carbon steel and medium-carbon steel. The advantages are that: high productivity and low cost. The main difference with narrow gap welding is that the weld is formed in one pass, rather than in multiple passes of multi-layer welding.
The energy density of the electro-gas welding is higher and more concentrated than that of the electro-slag welding, and the welding technology is basically the same. It uses a water-cooled slide block similar to electroslag welding to block molten metal and make it be forcedly formed so as to implement vertical position welding. Usually with the addition of a single gas (e.g. CO)2) Or a mixed gas (e.g. Ar + CO)2) As a protective gas.
In terms of welding arc and droplet transfer, electrogas welding is similar to ordinary gas metal arc welding (e.g. CO)2Welding, MAG welding), which is similar to electroslag welding in terms of weld formation and mechanical systems. The main difference between electrogas welding and electroslag welding is that the heat of the molten metal is the arc heat rather than the resistance heat of the slag.
The electrogas welding is usually used for welding materials such as thick low-carbon steel, medium-carbon steel and the like, and can also be used for welding austenitic stainless steel and other metal alloys. The thickness of the plate is most suitable to be 12-80 mm. If it exceeds 80mm, it is difficult to obtain a sufficiently good protective effect, resulting in generation of pores in the weld, uneven penetration and lack of penetration. The length of the weld joint is generally not limited, single layer welding being the most common welding method, but multilayer welding may also be used.
However, with the continuous development of industry, the vertical welding requirement for the marine thick plate is gradually increased, and the welding requirement for the marine thick plate cannot be met by ordinary electrogas vertical welding.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve at least one of the problems, and provides a light double-wire electrogas welding machine for a thick plate for a ship, which can meet the welding process requirements of the thick plate for the ship, improve the welding efficiency and solve the problem of the thickness limitation of the common electrogas welding plate.
The purpose of the utility model is realized by the following technical scheme:
a light double-wire electrogas welding machine for thick plates for ships comprises a track and a vertical welding trolley movably arranged on the track along the track; the vertical welding trolley comprises a trolley platform, a front sliding block fixed at the lower end of the trolley platform through a sliding block adjusting mechanism and a water-cooling welding gun fixed at the upper end of the trolley platform through a welding gun adjusting mechanism, wherein one or more water-cooling welding guns are arranged.
Preferably, the trolley platform is provided with a walking idler wheel, and the vertical welding trolley is clamped on the track through the walking idler wheel. Preferably, four sets of walking idler wheels are installed, so that the vertical welding trolley can be stably installed on the rail and can move along the rail direction.
Preferably, the vertical welding trolley is provided with a reduction gearbox and a gear matched with the reduction gearbox, and the track is provided with a rack matched with the gear. The reduction gearbox operates and transmits the generated torque to the rack through the gear to promote the vertical welding trolley to move on the track.
Preferably, the sliding block adjusting mechanism comprises a sliding block pressing adjusting mechanism and a sliding block left-right adjusting mechanism, and the front sliding block is installed at the front end of the sliding block pressing adjusting mechanism and is fixed at the lower end of the trolley platform through the sliding block left-right adjusting mechanism. The front sliding block is abutted against the molten metal at the welding position during welding to enable the molten metal to be formed in a forced mode, the sliding block pressing adjusting mechanism is used for adjusting the distance between the front sliding block and the surface of a piece to be welded, the sliding block left-right adjusting mechanism is used for adjusting the position of the front sliding block on the surface of the piece to be welded, and the front sliding block can be adjusted to a proper position through the combined use of the two mechanisms.
Preferably, the welding gun adjusting mechanism comprises a welding gun left-right adjusting mechanism, a swinging mechanism and a welding gun clamping mechanism, wherein the water-cooling welding gun is clamped and fixed in the welding gun clamping mechanism and is fixed at the upper end of the trolley platform through the swinging mechanism and the welding gun left-right adjusting mechanism in sequence. The welding gun clamping mechanism is used for fixing the welding gun, and the welding gun left and right adjusting mechanism can adjust the position of the welding gun to be better aligned with a welding seam. The welding seam groove arranged when the thick plate is welded is large, good welding is difficult to achieve only by a conventional vertical welding machine (welding flux is difficult to fill the welding seam groove, so that the performance of a product after welding is reduced), the water-cooling welding gun of the vertical welding machine can swing back and forth, left and right or up and down during welding by the arrangement of the swing mechanism, and the welding seam groove can be suitable for welding of a large groove and can be further applied to welding of the thick plate.
Preferably, the welding gun clamping mechanism comprises a front gun clamping mechanism and a rear gun clamping mechanism, and the water-cooling welding gun is provided with a pair of welding guns which are respectively clamped and fixed in the front gun clamping mechanism and the rear gun clamping mechanism. The pair of water-cooling welding guns is more suitable for welding thick plates; when the welding seam bevel of the thick plate adopts an X-shaped bevel, two water-cooling welding guns respectively weld in the bevels at two sides simultaneously; when the weld groove of the thick plate adopts a V-shaped groove, one of the water-cooling welding guns is responsible for the welding of the deep part (the end of the V-shaped groove), the other water-cooling welding gun is responsible for the welding close to the opening part (the opening of the V-shaped groove), the swing mechanism can respectively control the water-cooling welding guns to move (the moving tracks are different), the weld groove can be better welded, and the weld forming can be completed at one time.
Preferably, the welding gun adjusting mechanism further comprises a welding gun interval adjusting mechanism, and the welding gun interval adjusting mechanism is fixedly arranged between the welding gun clamping mechanism and the swinging mechanism. The welding gun spacing adjusting mechanism can adjust the front-back spacing between the water-cooling welding guns.
Preferably, the welding gun adjusting mechanism further comprises a cross supporting plate arranged between the swinging mechanism and the welding gun left and right adjusting mechanism; the two swing mechanisms are respectively and fixedly connected with the welding gun left and right adjusting mechanism through a cross supporting plate. The two swing mechanisms can respectively control the front-back swing and the left-right swing, so that the working processing difficulty of a single swing mechanism is reduced, the error rate is reduced, and the product quality can be improved.
Preferably, an electrical system is further fixedly mounted on the trolley platform. The operation panel is integrated on the electric system, so that the use of an operator is facilitated.
Preferably, at least one pair of permanent magnetic suction cups is arranged on the back of the track. The rail can be fixedly arranged on the part to be welded through the permanent magnetic chuck, and the walking stability of the vertical welding trolley in the welding process is guaranteed.
The working principle of the utility model is as follows:
after the rail is fixedly installed on the surface of a to-be-welded part, the vertical welding trolley installed on the rail can be moved to a welding position, the front slider and the water-cooling welding gun are adjusted to corresponding positions through the slider adjusting mechanism and the welding gun adjusting mechanism respectively, and then a plurality of water-cooling welding guns are used for simultaneously welding one side (V-shaped groove) or two sides (X-shaped groove) of the thick plate, so that the thick plate is welded.
Compared with the prior art, the utility model has the following beneficial effects:
1. the utility model can realize one-step forming welding of vertical welding seams on the marine thick plate, greatly improves the welding efficiency and effectively solves the problem that the conventional gas-electric vertical welding machine cannot meet the use requirement due to the limitation of the thickness of the plate. Meanwhile, the labor cost can be reduced, and the overall production efficiency is improved.
2. The utility model controls the two water-cooling welding guns to have different movement tracks when welding through the two sets of swing mechanisms respectively, and can be well suitable for welding thick plates. In addition, the welding is formed in one step, so that the welding finishing quality and the welding efficiency can be improved.
3. On the basis of the determination of the on-site welding process, the conventional single-wire electrogas welding is replaced by the double-wire electrogas welding, so that the welding requirement of the vertical welding seam of the marine thick plate is met, the welding efficiency is greatly improved, and the problem that the use requirement cannot be met due to overlarge plate thickness of the conventional single-wire electrogas welding machine is solved.
Drawings
FIG. 1 is a schematic front view of the twin-wire electrogas welder of the present invention;
FIG. 2 is a schematic side view of the twin wire electrogas welder of the present invention;
in the figure: 1-water-cooling welding gun; 2-front side slide block; 3-the slide block compresses the regulating mechanism; 4-a swing mechanism; 5-a front gun clamping mechanism; 6-a rear gun clamping mechanism; 7-a welding gun spacing adjusting mechanism; 8-a slider left-right adjusting mechanism; 9-a cross pallet; 10-a welding gun left and right adjusting mechanism; 11-an electrical system; 12-a reduction gearbox; 13-a trolley platform; 14-a running idler; 15-vertical welding of the trolley; 16-a track; 17-a rack; 18-permanent magnetic chuck.
Detailed Description
The utility model is described in detail below with reference to the figures and specific embodiments. It is to be understood that the described embodiments are merely exemplary of the utility model, and not restrictive of the full scope of the utility model. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present application, it should be noted that, unless otherwise specifically stated or limited, the terms "mounted," "clamped," "pressed," and "connected" are to be construed broadly, such as "connected," which may be either a fixed connection or a removable connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Examples
A light-duty twin-wire electrogas welding machine for thick plates for ships, as shown in fig. 1 and 2, comprises a rail 16 and a vertical welding carriage 15 mounted on the rail 16 to move along the rail 16; the vertical welding trolley 15 comprises a trolley platform 13, a front slide block 2 fixed at the lower end of the trolley platform 13 through a slide block adjusting mechanism and a water-cooling welding gun 1 fixed at the upper end of the trolley platform 13 through a welding gun adjusting mechanism, wherein one or more water-cooling welding guns 1 are arranged.
More specifically, in the present embodiment:
please refer to fig. 1 and fig. 2; a light double-wire gas-electric vertical welding machine for thick plates for ships comprises a vertical welding trolley 15 and a track 16, wherein the vertical welding trolley 15 is provided with four sets of walking idler wheels 14 and gears through a trolley platform 13, the four sets of walking idler wheels are clamped on the track 16 through adjusting the walking idler wheels 14, the power of the vertical welding trolley 15 is that torque is transmitted to a rack 17 through the gears from a reduction gearbox 12 to move, a slider left-right adjusting mechanism 8 is arranged on the trolley platform 13 through screws, a slider pressing adjusting mechanism 3 connected with the end part tightly presses a front slider 2 at the groove position of a thick plate weld through adjusting threads, a welding gun left-right adjusting mechanism 10 is arranged on the trolley platform 13 through screws, the end part is connected with a small cross supporting plate 9, a swing mechanism 4, a welding gun interval adjusting mechanism 7, a front gun clamping mechanism 5 and a rear gun clamping mechanism 6, a water-cooling welding gun 1 is clamped on the front gun clamping mechanism 5, a water-cooling gun 1 is clamped on the rear gun clamping mechanism 6, the electric system 11 is fixedly connected to the right side of the trolley platform 13, the permanent magnetic chuck 18 is installed on the rail 16 in a matched mode, the vertical welding of the marine thick plate is met, the number of the swing mechanisms 4 is two, namely front-back swing and left-right swing, the number of the water-cooled welding guns 1 is two, the two water-cooled welding guns carry out welding work simultaneously, movement tracks are different, welding seam forming can be completed at one time, the front-back distance between the two water-cooled welding guns 1 can be adjusted through threads by the welding gun distance adjusting mechanism 7, the permanent magnetic chuck 18 is installed on the rail 16 in a matched mode, the rail 16 can be fixed on a workpiece to be welded, and the walking stability of the vertical welding trolley 15 is guaranteed.
The working process of the twin-wire electrogas welding machine of the embodiment is as follows:
the rail 16 is firstly fixed on the surface of the workpiece to be welded through the permanent magnetic chuck 18, and then the vertical welding trolley 15 is moved to a proper position through the matching of the reduction gearbox 12, the gear and the rack 17. Then, the slide block pressing and adjusting mechanism 3 and the slide block left-right adjusting mechanism 8 press the front slide block 2 on the surface of the piece to be welded and move to the position to be welded; meanwhile, the welding gun left-right adjusting mechanism 10 and the welding gun interval adjusting mechanism 7 respectively align the two water-cooling welding guns 1 to the respective corresponding positions to be welded to prepare for welding.
When the thick plate to be welded adopts an X-shaped groove, two water-cooling welding guns 1 respectively extend into the corresponding grooves at two sides of the thick plate to be welded, and the swinging mechanism 4 moves from the deep part to the surface in the welding process (each side of the X-shaped groove on the thick plate can be regarded as a V-shaped groove of the plate to be welded with the conventional thickness, and at the moment, the conventional vertical welding can be adopted for each unilateral groove), so that the welding of the thick plate is realized.
When the thick plate to be welded adopts a V-shaped groove, the width of the opening of the groove (the position of the V-shaped opening) is larger, and at the moment, if the conventional vertical welding mode is still adopted, the molten material cannot fill the whole groove, so that the appearance is not attractive, and the performance of the welded thick plate is influenced. In this case, one water-cooled welding gun 1 of the twin-wire electrogas welding machine of the present embodiment extends into the inside of the groove and moves back and forth in an I shape during welding (this part can be regarded as the same as vertical welding of a V-shaped groove with a conventional plate thickness), while the other water-cooled welding gun 1 approaches the opening and moves along a path of × "j" under the action of the swing mechanism 4, specifically, with the upper end as a starting point, moves downward to a middle point, then moves leftward/rightward, returns to the apex, moves in the reverse direction, returns to the starting point of the upper end again, and realizes a cycle, so that the inside of the large-opening groove can be filled with molten material to be melted, and the double-wire electrogas welding machine can be applied to vertical welding of a V-shaped groove of a thick plate.
All the parts in the utility model are universal standard parts or parts known by technicians in the field, the structure and principle of the parts are known by technicians in the field through technical manuals or conventional experimental methods, meanwhile, standard parts used in the application document can be purchased from the market, all the parts in the application document can be customized according to the description of the specification and the accompanying drawings, the specific connection mode of all the parts adopts conventional means such as bolts, screws, welding and the like mature in the prior art, machines, parts and equipment adopt conventional models in the prior art, and detailed description is not given.
The working principle of the utility model is as follows:
after the rail 16 is fixedly installed on the surface of a part to be welded, the vertical welding trolley 15 installed on the rail 16 can move to a welding position, the front slider 2 and the water-cooling welding gun 1 are adjusted to corresponding positions through the slider adjusting mechanism and the welding gun adjusting mechanism respectively, and then a plurality of water-cooling welding guns 1 are used for simultaneously welding one side (V-shaped groove) or two sides (X-shaped groove) of a thick plate, so that the thick plate is welded.
The embodiments described above are intended to facilitate the understanding and use of the utility model by those skilled in the art. It will be readily apparent to those skilled in the art that various modifications to these embodiments may be made, and the generic principles described herein may be applied to other embodiments without the use of the inventive faculty. Therefore, the present invention is not limited to the above embodiments, and those skilled in the art should make improvements and modifications within the scope of the present invention based on the disclosure of the present invention.
Claims (10)
1. The light double-wire electrogas welding machine for the thick plate for the ship is characterized by comprising a track (16) and a vertical welding trolley (15) which is movably arranged on the track (16) along the track (16); the vertical welding trolley (15) comprises a trolley platform (13), a front slide block (2) fixed at the lower end of the trolley platform (13) through a slide block adjusting mechanism and a water-cooling welding gun (1) fixed at the upper end of the trolley platform (13) through a welding gun adjusting mechanism, wherein one or more water-cooling welding guns (1) are arranged.
2. The light-duty twin-wire electrogas welder for thick plates for ships according to claim 1, characterized in that the trolley platform (13) is provided with a traveling idler (14), and the vertical welding trolley (15) is clamped on the rail (16) through the traveling idler (14).
3. The light-duty twin-wire electrogas welder for marine thick plates according to claim 1, characterized in that the vertical welding carriage (15) is provided with a reduction gearbox (12) and a gear engaged with the reduction gearbox (12), and the rail (16) is provided with a rack (17) engaged with the gear.
4. The light-duty twin-wire electrogas welder for thick plates for ships according to claim 1, characterized in that the slider adjusting mechanism comprises a slider pressing adjusting mechanism (3) and a slider left-right adjusting mechanism (8), and the front slider (2) is installed at the front end of the slider pressing adjusting mechanism (3) and fixed at the lower end of the trolley platform (13) through the slider left-right adjusting mechanism (8).
5. The light-duty twin-wire electrogas welder of a marine thick plate according to claim 1, characterized in that the welding gun adjusting mechanism comprises a welding gun left-right adjusting mechanism (10), a swing mechanism (4) and a welding gun holding mechanism, and the water-cooled welding gun (1) is held and fixed in the welding gun holding mechanism and is fixed on the upper end of the trolley platform (13) through the swing mechanism (4) and the welding gun left-right adjusting mechanism (10).
6. The light-duty twin-wire electrogas welder for thick plates for ships according to claim 5, characterized in that said welding gun holding mechanism comprises a front gun holding mechanism (5) and a rear gun holding mechanism (6), and said water-cooled welding gun (1) has a pair of which are respectively fixed in said front gun holding mechanism (5) and said rear gun holding mechanism (6).
7. The light-duty twin-wire electrogas welder for thick plates for ships according to claim 6, characterized in that said welding gun adjusting mechanism further comprises a welding gun spacing adjusting mechanism (7), said welding gun spacing adjusting mechanism (7) being fixedly arranged between said welding gun holding mechanism and said swing mechanism (4).
8. The marine thick plate light-duty twin-wire electrogas welder according to claim 5, characterized in that said welding gun adjusting mechanism further comprises a cross pallet (9) installed between the swing mechanism (4) and the welding gun left and right adjusting mechanism (10); the two swing mechanisms (4) are respectively and fixedly connected with the welding gun left and right adjusting mechanism (10) through a cross supporting plate (9).
9. The marine thick plate light-duty twin-wire electrogas welder according to claim 1, characterized in that said trolley platform (13) is further fixedly mounted with an electrical system (11).
10. The marine thick plate light-duty twin wire electrogas welder according to claim 1, characterized in that at least one pair of permanent magnetic suction cups (18) is provided on the back of said rail (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220233360.6U CN216912449U (en) | 2022-01-28 | 2022-01-28 | Light double-wire electrogas welding machine for thick plate for ship |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220233360.6U CN216912449U (en) | 2022-01-28 | 2022-01-28 | Light double-wire electrogas welding machine for thick plate for ship |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216912449U true CN216912449U (en) | 2022-07-08 |
Family
ID=82264111
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220233360.6U Active CN216912449U (en) | 2022-01-28 | 2022-01-28 | Light double-wire electrogas welding machine for thick plate for ship |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216912449U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115740882A (en) * | 2022-12-28 | 2023-03-07 | 安徽百益科技有限公司 | Double-gun welding system for longitudinal seam of civil air defense door leaf frame |
-
2022
- 2022-01-28 CN CN202220233360.6U patent/CN216912449U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115740882A (en) * | 2022-12-28 | 2023-03-07 | 安徽百益科技有限公司 | Double-gun welding system for longitudinal seam of civil air defense door leaf frame |
| CN115740882B (en) * | 2022-12-28 | 2024-09-20 | 安徽百益科技有限公司 | Double-gun welding system for longitudinal joint of civil air defense door leaf frame |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201055939Y (en) | Combined welding set of plasma welding and tungsten electrode argon arc welding | |
| CN101323054B (en) | Electric conduction-stirring friction composite heat power supply welding method and equipment | |
| CN102107315B (en) | Method and equipment for manufacturing surfacing composite wear-resistant steel plate | |
| CN101391331B (en) | Two-sides arc-welding device based on welding wire diffluence and welding method thereof | |
| CN109570707A (en) | A kind of Steel Bridge U rib plate block complete penetration welding method | |
| CN216912449U (en) | Light double-wire electrogas welding machine for thick plate for ship | |
| CN103071935A (en) | Laser-arc composite welding device based on heat input control and welding method | |
| CN101559510B (en) | Double-sided multi-electrode penetrable electric arc welding method | |
| CN104907716B (en) | A kind of plasma arc and MIG arcing distance adjustable intelligent hybrid welding torch | |
| CN101733535A (en) | Plasma arc plane surface welding machine | |
| CN103639573A (en) | Welding device and welding technology applying multifunctional fillet welding trolley to horizontal position welding | |
| CN109202292B (en) | Laser + plasma arc + TIG arc combined welding method | |
| CN103008835A (en) | Short circuit transition welding system of coupling arcs and control method thereof | |
| CN218225083U (en) | Double-station laser GMAW (gas metal arc welding) composite welding system | |
| CN112743249A (en) | Method and system for stirring and strengthening welding seam of composite layer based on electric arc melting of base material | |
| CN104625361B (en) | Twin arc and the three wire bond rifles and welding system and method for cold silk pulse composite welding | |
| CN107598379A (en) | A kind of slab double-sided laser MIG composite weldings and MIG cover welding new methods | |
| CN213080395U (en) | Gantry type high-efficiency laser arc hybrid welding equipment | |
| CN201950392U (en) | Equipment for manufacturing surfacing welded composite wear-resistant steel sheet | |
| CN113857630A (en) | Welding trolley and welding method for ensuring penetration rate of U-shaped ribs of steel bridge deck | |
| CN203649618U (en) | Welding device for using multifunctional corner welding trolley for cross welding | |
| CN203765179U (en) | Hybrid welding device with plasma arc mode and consumable electrode electric arc mode | |
| CN109877460B (en) | Crane boom barrel welding system | |
| CN116551132A (en) | Marine thick plate light double-wire electro-gas welding machine | |
| CN201559021U (en) | Plasma arc flat surfacing machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |