CN216901146U - Optical Actuators and Projection Equipment - Google Patents
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- CN216901146U CN216901146U CN202123065957.9U CN202123065957U CN216901146U CN 216901146 U CN216901146 U CN 216901146U CN 202123065957 U CN202123065957 U CN 202123065957U CN 216901146 U CN216901146 U CN 216901146U
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Abstract
Description
技术领域technical field
本实用新型涉及光学技术领域,具体而言,涉及一种光学致动器及投影设备。The utility model relates to the field of optical technology, in particular to an optical actuator and a projection device.
背景技术Background technique
扩展像素分辨率(Extended Pixel Resolution,XPR)技术是发展高分辨率投影的重要技术,能够通过两帧连续图像彼此偏移且交错的方式生成比空间光调制器像素数量更高分辨率的图像,具有广阔的应用前景。XPR技术具体为通过光学致动器驱动玻片偏转实现图像的偏移。Extended Pixel Resolution (XPR) technology is an important technology for the development of high-resolution projection, which can generate an image with a higher resolution than the number of pixels in a spatial light modulator by offsetting and interlacing two consecutive images. with broadly application foreground. The XPR technology specifically realizes the shift of the image by driving the deflection of the glass slide by an optical actuator.
光学致动器通常通过通电线圈与磁体的配合,来驱动与磁体连接的光学振镜固定件反复振动,从而带动设置于光学振镜固定件的光学镜片反复振动。现有的磁体与光学振镜固定件的连接强度不高,导致光学振镜固定件的振动的过程中可能出现磁体脱落的风险,从而影响了更高分辨率的图像的获取。另外,市面上还存在一种微型投影仪,需要使用相对一般光学致动器体积更小的微型光学致动器,然而现有的光学致动器体积较大而且整体较重,难以满足用户对轻量化的需求。The optical actuator usually drives the optical galvanometer fixed piece connected to the magnet to vibrate repeatedly through the cooperation of the energized coil and the magnet, thereby driving the optical lens set on the optical galvanometer fixed piece to vibrate repeatedly. The connection strength between the existing magnet and the optical galvanometer fixing member is not high, which leads to the risk of the magnet falling off during the vibration of the optical galvanometer fixing member, thereby affecting the acquisition of higher-resolution images. In addition, there is also a micro-projector on the market, which needs to use a micro-optical actuator that is smaller in size than a general optical actuator. However, the existing optical actuator is large in size and heavy as a whole, which is difficult to meet the needs of users. Lightweight requirements.
实用新型内容Utility model content
本实用新型实施例的目的在于提供一种光学致动器及投影设备,以解决上述问题。本实用新型实施例通过以下技术方案来实现上述目的。The purpose of the embodiments of the present invention is to provide an optical actuator and a projection device to solve the above problems. The embodiments of the present invention achieve the above objects through the following technical solutions.
第一方面,本实用新型提供一种光学致动器,包括基板、线圈、振镜框及磁体,线圈设置于基板;振镜框可偏转地设置于基板,振镜框设有磁体安装部,磁体安装部设有多个磁体粘接条,多个磁体粘接条依次间隔,相邻两个磁体粘接条之间形成一个粘接槽,粘接槽用于容置粘接部;磁体设置于磁体安装部,磁体经由容置于粘接槽的粘接部与多个磁体粘接条粘接,磁体用于与线圈配合以产生带动振镜框偏转的电磁力。In a first aspect, the present invention provides an optical actuator, which includes a substrate, a coil, a galvanometer frame and a magnet, wherein the coil is arranged on the substrate; the galvanometer frame is deflectable and is arranged on the substrate, and the galvanometer frame is provided with a magnet mounting portion, the magnet mounting portion There are a plurality of magnet bonding strips, the plurality of magnet bonding strips are spaced in sequence, and a bonding groove is formed between two adjacent magnet bonding strips, and the bonding groove is used for accommodating the bonding part; the magnet is arranged on the magnet installation The magnet is bonded to a plurality of magnet bonding strips through the bonding portion accommodated in the bonding groove, and the magnet is used to cooperate with the coil to generate an electromagnetic force that drives the galvanometer frame to deflect.
在一种实施方式中,振镜框还包括框体和固定部,磁体安装部连接于框体,固定部与框体弹性连接,固定部用于粘接于基板。In one embodiment, the galvanometer frame further includes a frame body and a fixing part, the magnet mounting part is connected to the frame body, the fixing part is elastically connected with the frame body, and the fixing part is used for bonding to the substrate.
在一种实施方式中,固定部设有固定孔,基板设有振镜框定位凸台,振镜框定位凸台穿设于固定孔,振镜框定位凸台、振镜框定位凸台与固定部的接合处以及部分固定部均由胶水层覆盖。In one embodiment, the fixing part is provided with a fixing hole, the base plate is provided with a galvanometer frame positioning boss, the galvanometer frame positioning boss is penetrated through the fixing hole, the galvanometer frame positioning boss, the galvanometer frame positioning boss and the fixing part are engaged The part and part of the fixed part are covered by the glue layer.
在一种实施方式中,穿设于固定孔的振镜框定位凸台凸出于固定部。In one embodiment, the positioning boss of the galvanometer frame passing through the fixing hole protrudes from the fixing portion.
在一种实施方式中,振镜框设有透光孔,框体围绕透光孔,框体用于与通光玻片粘合,框体的厚度范围为0.3-0.5mm。In one embodiment, the galvanometer frame is provided with a light-transmitting hole, the frame body surrounds the light-transmitting hole, the frame body is used for bonding with the light-transmitting glass, and the thickness of the frame body is in the range of 0.3-0.5 mm.
在一种实施方式中,光学致动器还包括防护罩,防护罩罩设于振镜框,并且与基板连接,防护罩设有避位槽,避位槽与粘接槽的位置相对。In one embodiment, the optical actuator further includes a protective cover, the protective cover is provided on the galvanometer frame and connected to the base plate, and the protective cover is provided with an escape groove, and the position of the escape groove is opposite to the bonding groove.
在一种实施方式中,防护罩包括相连的罩板和定位板,罩板罩设于振镜框,定位板自罩板朝向基板延伸,定位板设有定位面,定位面设置于定位板背离罩板的一侧,基板设有护罩定位台,定位面用于与定位台接触。In one embodiment, the protective cover includes a connected cover plate and a positioning plate, the cover plate covers the galvanometer frame, the positioning plate extends from the cover plate toward the base plate, the positioning plate is provided with a positioning surface, and the positioning surface is disposed on the positioning plate away from the cover On one side of the board, the base plate is provided with a shield positioning table, and the positioning surface is used for contacting with the positioning table.
在一种实施方式中,定位板设有填胶口,填胶口贯穿定位面。In one embodiment, the positioning plate is provided with a glue filling port, and the glue filling port penetrates through the positioning surface.
在一种实施方式中,线圈与基板叠置。In one embodiment, the coil overlaps the substrate.
在一种实施方式中,线圈包括相连的底面和内周面,底面与基板相对设置,基板设有线圈定位凸台,线圈套设于线圈定位凸台,内周面与线圈定位凸台接触。In one embodiment, the coil includes a connected bottom surface and an inner peripheral surface, the bottom surface is arranged opposite to the substrate, the substrate is provided with a coil positioning boss, the coil is sleeved on the coil positioning boss, and the inner peripheral surface is in contact with the coil positioning boss.
在一种实施方式中,光学致动器还包括线路板,线路板包括电连接部和延伸部,延伸部自电性连接部向外延伸,电连接部设置于基板和线圈之间,电连接部与线圈电性连接。In one embodiment, the optical actuator further includes a circuit board, the circuit board includes an electrical connection portion and an extension portion, the extension portion extends outward from the electrical connection portion, and the electrical connection portion is disposed between the substrate and the coil, and is electrically connected to The part is electrically connected to the coil.
第二方面,本实用新型还提供一种投影设备,包括上述任一光学致动器。In a second aspect, the present invention further provides a projection device comprising any of the above-mentioned optical actuators.
相较于现有技术,本实用新型提供的光学致动器及投影设备,通过在振镜框的磁体安装部设置多个磁体粘接条,并且相邻两个磁体粘接条之间形成一个用于容置粘接部的粘接槽,磁体经由容置于粘接槽的粘接部与多个磁体粘接条粘接,能够增大磁体与振镜框的粘接面积,从而增加了磁体与振镜框的连接强度。另外,由于磁体与振镜框之间通过粘接部粘接,能够保证微型化的基础上实现光学致动器及投影设备的轻量化。Compared with the prior art, the optical actuator and the projection device provided by the present utility model are provided with a plurality of magnet bonding strips on the magnet mounting part of the galvanometer frame, and a space for use is formed between two adjacent magnet bonding strips. In the bonding groove accommodating the bonding portion, the magnet is bonded to a plurality of magnet bonding strips through the bonding portion accommodated in the bonding groove, which can increase the bonding area between the magnet and the galvanometer frame, thereby increasing the number of magnets and the galvanometer frame. The connection strength of the galvo frame. In addition, since the magnet and the galvanometer frame are bonded by the adhesive portion, the optical actuator and the projection device can be reduced in weight on the basis of ensuring miniaturization.
本实用新型的这些方面或其他方面在以下实施例的描述中会更加简明易懂。These and other aspects of the present invention will be more clearly understood in the description of the following embodiments.
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present application more clearly, the following briefly introduces the drawings that are used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those skilled in the art, other drawings can also be obtained from these drawings without creative effort.
图1是本实用新型提供的光学致动器在一种视角下的结构示意图。FIG. 1 is a schematic structural diagram of an optical actuator provided by the present invention from a viewing angle.
图2是图1所示的光学致动器的爆炸图。FIG. 2 is an exploded view of the optical actuator shown in FIG. 1 .
图3是图1所示的光学致动器(不包括防护板)的结构示意图。FIG. 3 is a schematic structural diagram of the optical actuator (excluding the protective plate) shown in FIG. 1 .
图4是图1所示的光学致动器的振镜框与磁体的装配示意图。FIG. 4 is a schematic view of the assembly of the galvanometer frame and the magnet of the optical actuator shown in FIG. 1 .
图5是图1所示的光学致动器的部分结构示意图。FIG. 5 is a partial structural schematic diagram of the optical actuator shown in FIG. 1 .
图6是图5在A处的纵截面图。FIG. 6 is a longitudinal sectional view at A of FIG. 5 .
图7是图5在B处的纵截面图。FIG. 7 is a longitudinal sectional view at B of FIG. 5 .
图8是图1所示的光学致动器在另一种视角下的结构示意图。FIG. 8 is a schematic structural diagram of the optical actuator shown in FIG. 1 from another viewing angle.
图9是图1所示的光学致动器的防护罩的结构示意图。FIG. 9 is a schematic structural diagram of the protective cover of the optical actuator shown in FIG. 1 .
图10是图1所示的光学致动器的一种散热通道的示意图。FIG. 10 is a schematic diagram of a heat dissipation channel of the optical actuator shown in FIG. 1 .
图11是图1所示的光学致动器的另一种散热通道的示意图。FIG. 11 is a schematic diagram of another heat dissipation channel of the optical actuator shown in FIG. 1 .
具体实施方式Detailed ways
为了便于理解本实用新型实施例,下面将参照相关附图对本实用新型实施例进行更全面的描述。附图中给出了本实用新型的较佳实施方式。但是,本实用新型可以以许多不同的形式来实现,并不限于本文所描述的实施方式。相反地,提供这些实施方式的目的是使对本实用新型的公开内容理解的更加透彻全面。In order to facilitate the understanding of the embodiments of the present invention, a more comprehensive description of the embodiments of the present invention will be given below with reference to the related drawings. The preferred embodiments of the present invention are shown in the accompanying drawings. However, the present invention may be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that a thorough and complete understanding of the present disclosure is provided.
除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。本文中在本实用新型实施例中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本实用新型。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which the present invention belongs. The terms used in the embodiments of the present invention herein are only for the purpose of describing specific implementations, and are not intended to limit the present invention.
本申请的发明人发现,微投产品对其每个器件的尺寸都要有极高的要求,其中,微型光学致动器作为光机的其中一个核心器件,其宽度也限制了光机的整体厚度。光学致动器各零件之间的装配难度往往随着零件尺寸的减小而提高,如何设计每个零件之间的粘接方式是微型光学致动器的重要设计内容。The inventors of the present application found that micro-projection products have extremely high requirements on the size of each device. The micro-optical actuator, as one of the core components of the opto-mechanical, also has a width that limits the overall size of the opto-mechanical device. thickness. The assembly difficulty between the various parts of the optical actuator often increases with the reduction of the size of the parts. How to design the bonding method between each part is an important design content of the micro-optical actuator.
为了解决至少部分上述问题,申请人提出一种光学致动器及投影设备,光学致动器的各零件之间通过胶水连接,不仅能够保证各零件之间的连接强度,还能够在微型化的基础上实现光学致动器的轻量化。以下结合具体实施方式和说明书附图对本申请提供的光学致动器及投影设备进行详细说明。In order to solve at least part of the above problems, the applicant proposes an optical actuator and a projection device. The parts of the optical actuator are connected by glue, which can not only ensure the connection strength between the parts, but also can be used in miniaturized On this basis, the light weight of the optical actuator is realized. The optical actuator and the projection device provided by the present application will be described in detail below with reference to the specific embodiments and the accompanying drawings.
请参阅图1和图2,本实用新型提供一种光学致动器10,包括基板11、线圈13、振镜框14及磁体16,线圈13设置于基板11;振镜框14可偏转地设置于基板11,振镜框14设有磁体安装部142,磁体安装部142设有多个磁体粘接条1421,多个磁体粘接条1421依次间隔,相邻两个磁体粘接条1421之间形成一个粘接槽1423,粘接槽1423用于容置粘接部100(图6);磁体16设置于磁体安装部142,磁体16经由容置于粘接槽1423的粘接部100与多个磁体粘接条1421粘接,磁体16用于与线圈13配合以产生带动振镜框14偏转的电磁力。Please refer to FIG. 1 and FIG. 2 , the present invention provides an
在本实施例中,光学致动器10为微型光学致动器,可以用于微投、商教或者激光电视等。In this embodiment, the
基板11是光学致动器10的主要装配载体,用于线圈13、振镜框14以及其他结构的精确定位及固定。由于是主要装配载体,因此基板11需要具备一定的硬度和刚度,另外,为了避免对线圈13的磁感应效果造成影响,基板11还可以是非金属材料。在本实施例中,基板11可以采用重量较轻的塑胶材料。在其他实施方式中,基板11还可以采用树脂材料或者其他具有一定硬度和刚度的非金属材料。The
在本实施例中,基板11大致为镂空的矩形板体结构,基板11包括相背的安装面111和安装背面112,其中,安装面111可以用于安装线圈13及振镜框14等结构,安装背面112可以安装在投影机30的结构件上,以实现光学致动器10与投影机30的结构件的连接。在其他实施方式中,基板11还可以为圆形、椭圆形或者其它形状的板状结构。In this embodiment, the
为了便于描述,定义基板11的长度方向为X方向,基板11的宽度方向为Y方向,基板11的厚度方向为Z方向。For convenience of description, the length direction of the
基板11设有振镜框定位凸台113,振镜框定位凸台113凸设于安装面111,振镜框定位凸台113用于对振镜框14提供支撑并进行定位。在本实施例中,振镜框定位凸台113的数量可以为四个,四个振镜框定位凸台113均凸设于安装面111,四个振镜框定位凸台113设置于长方形的四个角处。在其他实施方式中,振镜框定位凸台113的数量还可以是一个及以上。The
振镜框定位凸台113包括固定柱1132以及定位柱1134,固定柱1132固定连接于安装面111,固定柱1132可以用于增加振镜框14与安装面111的间距,避免振镜框14在偏转的过程中与安装面111干涉。定位柱1134固定于固定柱1132远离安装面111的一侧,定位柱1134的横截面积小于固定柱1132的横截面积,使得固定柱1132与定位柱1134之间形成台阶面1136。定位柱1134可以对振镜框14进行定位。在本实施例中,定位柱1134为圆柱结构。在其他实施方式中,定位柱1134还可以是三棱柱或者长方体结构,满足对振镜框14进行定位的作用即可,具体可以根据实际情况设定。The galvanometer
基板11还设有护罩定位台114,护罩定位台114位于基板11的外周,护罩定位台114包括第一定位表面1142,护罩定位表面位于安装面111和安装背面112之间,护罩定位表面用于与防护罩18接触,以对防护罩18进行Z方向的定位。护罩定位台114的数量可以为四个,四个护罩定位台114形成两组,两组护罩定位台114沿X方向间隔设置。The
请参阅图2和图3,基板11还包括第二定位表面116和第三定位表面117,其中,第二定位表面116连接于第一定位表面1142,第二定位表面116用于对防护罩18进行X方向的定位,第三定位表面117与第一定位表面1142和第二定位表面116均间隔,第三定位表面117用于对防护罩18进行Y方向的定位。在本实施例中,第二定位表面116和第三定位表面117的数量均为四个,其中两个第二定位表面116和另外两个第二定位表面116沿X方向间隔设置,其中两个第三定位表面117和另外两个第三定位表面117沿Y方向间隔设置。Referring to FIGS. 2 and 3 , the
基板11还设有线圈定位凸台118,线圈定位凸台118凸设于安装面111,可以用于对线圈13进行定位,避免线圈13与基板11分离。在本实施例中,线圈定位凸台118的数量为四个,四个线圈定位凸台118位于长方形的四个顶点,每个线圈定位凸台118设置相邻两个振镜框定位凸台113之间。在其他实施方式中,线圈定位凸台118的数量还可以是一个或者一个以上的其他数量。在本实施例中,线圈定位凸台118由两个间隔的凸台结构,两个凸台结构的朝向相反,每个凸台结构的横截面大致呈“n”形。在其他实施方式中,两个凸台结构还可以连接,即,线圈定位凸台118的横截面大致呈长圆形。The
基板11还设有通光口119,通光口119可以用于光线的通过,使得光线能够入射至振镜框14上设置的通光玻片17。通光玻片17可以用于致动入射的光束,具体地,光束在通过通光玻片17时会产生折射,而线圈13通电后产生磁场与磁块作用产生的吸引力会使得通光玻片17发生偏转,从而改变光线折射角,最后致动光束。通光玻片17两侧可以镀增透膜,使光线透过率更高。通光口119的设置还可以减轻基板11的重量,利于光学致动器10的轻量化。另外,通光口119还可以用于进风,利于气流的穿过,提升光学致动器10的散热性能。The
线圈13设置于基板11。线圈13大致呈椭圆环状,线圈13可以围绕线圈定位凸台118的外周设置,例如,线圈13套设于线圈定位凸台118。线圈13具有沿其长轴方向的长度尺寸、沿其短轴方向的宽度尺寸以及沿Z方向的厚度尺寸,厚度尺寸小于长度尺寸以及宽度尺寸。线圈13的厚度方向与基板11的厚度方向一致,均为Z方向,即,线圈13与基板11叠置,如此线圈13不会在基板11的厚度方向上占据过多的空间,有利于减小光学致动器10的厚度。线圈13可以是线条通过高精度的治具绕制而成。在本实施例中,由于振镜框14整体的镂空结构,使得其轻量化,线圈13的驱动电流需求较小,线圈13的工作电流范围为50-70mA,不仅线圈13的发热量少,还能降低光学致动器10的能耗。The
线圈13包括相连的底面132和内周面134,其中,底面132大致为环形面,底面132与基板11相对设置,内周面134与线圈定位凸台118接触,使得线圈定位凸台118可以对线圈13进行定位,即,线圈13采用内圈定位的方案,使得该方案对装配误差的容忍度高,装配不容易出错,稳定性好,因此本实用新型的光学致动器10成像致动的光斑一致性高。线圈13可以通过过盈配合的方式设置于线圈定位凸台118,在本实施例中,线圈13与线圈定位凸台118之间还通过点胶固定。由于底面132为环形面,其有较大的表面积,这样可以增大线圈13的粘接面积,从而使线圈13能够粘接的更为牢固。The
请参阅图3和图4,振镜框14用于与通光玻片17连接。振镜框14可偏转地设置于基板11,振镜框14的偏转可以带动通光玻片17发生偏转,从而实现图像的偏移。振镜框14大致为镂空的长方形片状结构。振镜框14可以是通过蚀刻工艺制造出的薄片金属框。Please refer to FIG. 3 and FIG. 4 , the
振镜框14设有磁体安装部142,磁体安装部142可以用于安装磁体16,以实现磁体16与振镜框14的连接。在本实施例中,磁体安装部142设有多个磁体粘接条1421,多个磁体粘接条1421依次间隔,相邻两个磁体粘接条1421之间形成一个粘接槽1423,粘接槽1423用于容置粘接部100(图6),其中,粘接部100可以是UV胶水、其他胶水或者胶条等,满足能够将磁体16粘接的目的即可。磁体16经由容置于粘接槽1423的粘接部100与多个磁体粘接条1421粘接,在通过振镜框14镂空减小整体重量的同时,能够增大磁体16与振镜框14的粘接面积,以及和胶水之间相互嵌套的抓力,从而增加了磁体16与振镜框14的连接强度,避免振镜框14在偏转过程中,磁体16与振镜框14发生分离,提升了光学致动器10的稳定性。The
振镜框14还包括框体144和固定部146,其中,框体144大致为中空的八边形片体结构,框体144为振镜框14的主要装配载体。磁体安装部142大致为镂空的长方形片体结构,磁体安装部142和固定部146均连接于框体144,其中,固定部146与框体144弹性连接,固定部146用于粘接于基板11。振镜框14还包括弹臂148,弹臂148连接于固定部146与框体144之间。弹臂148大致为连续弯曲的条形结构。在本实施例中,磁体安装部142和固定部146的数量均为四个,其中四个磁体安装部142连接于框体144的外周,例如,四个磁体安装部142连接于八边形框体144的其中四个彼此间隔的边,四个固定部146对应于八边形框体144的另外四个彼此间隔的边,即,每个固定部146位于相邻的两个磁体安装部142之间。弹臂148的数量为八个,每两个弹臂148连接于框体144和一个固定部146之间,两个弹臂148连接于框体144的相对两侧,两个弹臂148可以关于固定部146呈大致对称结构。The
框体144用于与通光玻片17粘合,装配时,在框体144的待粘接表面点UV胶,将通光玻片17放置之后,紫外光透过通光玻片17可直接照射通光玻片17与框体144之间的胶水,对胶水进行固化,从而实现通光玻片17与框体144的装配。通光玻片17可以与框体144叠置,即,待粘接表面可以是框体144内凹进的部分,通光玻片17的厚度方向可以与框体144的厚度方向一致,从而减小光学致动器10整体的厚度和体积。在本实施例中,框体144的厚度范围为0.3-0.5mm,既能保证框体144的强度,又能避免由于框体144过厚导致的光学致动器10整体的厚度的增加。作为一种示例,框体144的厚度可以是0.38mm左右。The
固定部146设有固定孔1461,振镜框定位凸台113穿设于固定孔1461,并且固定部146与台阶面1136粘接。在本实施例中,固定孔1461为圆孔,与圆柱形的定位柱1134适配。在其他实施方式中,当定位柱1134为其他形状时,固定孔1461的形状可以适应性地改变。振镜框定位凸台113、振镜框定位凸台113与固定部146的接合处以及部分固定部146均由胶水层覆盖,具体地,固定孔1461与振镜框定位凸台113配合定位后,可以在振镜框定位凸台113上点涂胶水,胶水漫延至振镜框定位凸台113与固定部146的接合处,以及振镜框定位凸台113周围的固定部146的表面,胶水固化后可以使得振镜框14与基板11固定,通过这种固定方式,可以使用简易的方式保证振镜框定位凸台113的连接强度,而且使得整体结构轻量化。The fixing
在本实施例中,弹臂148上至少形成有一段弯折部。例如,弯折部可以为至少连续两次弯折以上弹力线。振镜框14可以在线圈13和磁体16的配合产生的电磁力的作用下围绕至少一轴线发生偏转,其中,轴线指的是位于对角线的两个固定部146之间的连线,从而带动通光玻片17偏转,弹臂148发生扭转形变,弹臂148可以在自身弹力作用下能够对框体144进行复位。In this embodiment, the
请参阅图5至图7,在一种实施方式中,穿设于固定孔1461的振镜框定位凸台113凸出于固定部146,使得胶水固化后会在振镜框定位凸台113、振镜框定位凸台113与固定部146的接合处以及部分固定部146处形成帽状结构,增加振镜框14与基板11的连接强度,避免振镜框14在偏转的过程中脱离基板11,提高装配强度。Referring to FIGS. 5 to 7 , in one embodiment, the galvanometer
振镜框14还设有透光孔149,透光孔149由框体144围合形成,即,框体144围绕透光孔149设置。透光孔149可以用于透光,还用于减轻振镜框14的重量,利于光学致动器10的轻量化。在本实施例中,透光孔149的形状大致为八边形。在其他实施方式中,透光孔149的形状还可以六边形等其他多边形。透光孔149设置为多边形也是为了增强框体144与通光玻片17连接的强度以及振动过程中的稳定性。The
磁体16设置于磁体安装部142,磁体16经由容置于粘接槽1423的粘接部100与多个磁体粘接条1421粘接。例如,磁体16与磁体安装部142固定时,在粘接槽1423和多个磁体粘接条1421上涂抹胶水,待胶水固化后,胶水所形成的扣状结构可将多个磁体粘接条1421与磁体16牢固连接,其中,扣状结构指的是胶水的中间部分与磁体粘接条1421粘接,胶水的两侧跨过磁体粘接条1421并与磁体16粘接,形成倒扣形状。磁体16用于与线圈13配合以产生带动振镜框14偏转的电磁力,从而驱动通光玻片17偏转运动。磁体16与线圈13叠置,即,磁体16与线圈13为平铺式设置,利于减小光学致动器10沿厚度方向的尺寸。磁体16可以位于线圈13几何中心的上方。在本实施例中,磁体16的数量为四个,每个磁体16安装于一个磁体安装部142。四个磁体16固定于振镜框14的外周,并与四个线圈13一一对应且磁性配合,磁体16可以为永磁体16,永磁体16与线圈13产生的交变电磁场产生交变电磁力,从而驱动振镜框14产生偏转。The
请继续参阅图4,在一些实施方式中,磁体16与通光玻片17之间具有间隙(图未示)。在组装时,将间隙内填充胶水,胶水固化后可以将磁体16与通光玻片17进行粘接,不仅保证了通光玻片17与磁体16的相对位置,而且使得通光玻片17和磁体16能够通过间隙内固化后的胶水进一步地固定在振镜框14上,提升振镜框14的稳定性。在组装时,通光玻片17、磁体16以及振镜框14可以通过治具进行预定位,并通过点胶的方式将三者进行粘接,从实现通光玻片17、磁体16以及振镜框14的组装。Please continue to refer to FIG. 4 , in some embodiments, there is a gap (not shown) between the
请参阅图8和图9,在本实施例中,光学致动器10还包括防护罩18,防护罩18罩设于振镜框14,并且与基板11连接,以对振镜框14进行防护,保护振镜框14免受外力损坏。为了减少光学致动器10的整体厚度,防护罩18的厚度可以小于0.2mm,可以由小五金件冲压而成,由于光学致动器10的工作环境要求无磁场,且有一定强度要求,作为一种示例,防护罩18的材料可以是SUS304(Steel Use Stainless,不锈钢)。Please refer to FIG. 8 and FIG. 9 , in this embodiment, the
防护罩18包括相连的罩板182和定位板184,罩板182大致为镂空的长方形板状结构,罩板182罩设于振镜框14,定位板184自罩板182朝向基板11延伸,定位板184可以与基板11接触,以实现防护罩18的定位。在本实施例中,定位板184的数量为四个,每个定位板184连接于长方形罩板182的一个侧边。The
振镜框14与磁体16固定时固化后胶水的形成的“扣状结构”以及振镜框14与基板11固定处的固化后胶水的形成的“帽状结构”,都会使胶水明显高出振镜框14的表面,为了保证光学致动器10具有小的厚度,沿光学致动器10的厚度方向的布局较为紧凑,因此防护罩18与振镜框14的间距小。胶水厚度有触碰防护罩18,增大光学致动器10的厚度的风险,因此,将与填胶位置对应的防护罩18部分材料去除,能避免防护罩18与胶水层产生干涉的风险。The "button-like structure" formed by the glue after curing when the
具体地,罩板182设有避位槽1821和中心孔1823,避位槽1821与粘接槽1423的位置相对,以避让覆盖于粘接槽1423、多个磁体粘接条1421及部分磁体16上的固化后胶水层。中心孔1823与通光玻片17的位置对应,以供投影光束通过通光玻片17。罩板182还设有避让槽1825,避让槽1825与振镜框定位凸台113的位置对应,以避让覆盖于振镜框定位凸台113、振镜框定位凸台113与固定部146的接合处以及部分固定部146的胶水层。通过在罩板182上开设避位槽1821、中心孔1823和避让槽1825,可以减轻防护罩18的重量,实现光学致动器10的轻量化,还利于光学致动器10的散热。Specifically, the
定位板184设有定位面1842,定位面1842用于防护罩18的定位。定位面1842设置于定位板184背离罩板182的一侧,可以是由冲裁而成的断面。定位面1842用于与定位台接触,例如,定位面1842与第一定位表面1142接触,以对防护罩18进行Z方向的定位,确保防护罩18不凸出安装背面112。The
定位板184设有填胶口1844,填胶口1844贯穿定位面1842。在本实施例中,填胶口1844的数量为八个,每个定位板184设置两个间隔的填胶口1844。填胶口1844可以用于点胶针头的探入并投放胶水,具体地,定位板184通光定位面1842定位完成后,在四周的八处填胶口1844点胶,胶水固化后使得护罩完全固定于基板11。在本实施例中,填胶口1844为半圆形。在其他实施方式中,填胶口1844还可以为椭圆形、方形或者其他形状。The
定位板184还设有散热缺口1846,散热缺口1846用于气流的通过,利于线圈13的散热。在本实施例中,散热缺口1846的数量为四个,每块定位板184设置一个散热缺口1846和两个填胶口1844,其中,每个散热缺口1846位于两个填胶口1844之间。The
请参阅图10和图11,在本实施例中,光学致动器10的主要发热元件是线圈13,因此考虑散热时主要解决线圈13散热问题即可。在本实施例中,线圈13的周围无其他结构遮挡,且防护罩18的避位槽1821、中心孔1823和避让槽1825也为线圈13的四周提供了散热通道,使得各方向的气流均可通过线圈13,线圈13不会形成热量累积,延长了线圈13的使用寿命。具体地,光学致动器10可形成两种散热通道,其中一种是沿X方向的散热通道,例如,气流可以从沿X方向设置的其中一个定位板184上开设的散热缺口1846进入,依次经过其中一个线圈13和通光玻片17上方的腔体之后,再经过另外一个线圈13,然后从沿X方向设置的另外一个定位板184上开设的散热缺口1846流出;另一种是自光学致动器10的中间至四周的散热通道,如图11所示,例如,自中心孔1823进入通光玻片17上方的腔体的气流,分别经过四个线圈13后,沿对应的定位板184上开设的散热缺口1846流出。Please refer to FIG. 10 and FIG. 11 , in this embodiment, the main heating element of the
请继续参阅图1和图2,光学致动器10还包括线路板19,线路板19包括电连接部191和延伸部193。延伸部193自电性连接部向外延伸,延伸部193设有一个接线座1932和两个螺钉孔1934,接线座1932可以用于与电源电性连接,螺钉孔1934可以用于螺钉的穿设,以使线路板19与投影机30的壳体通过螺钉锁附固定。电连接部191与线圈13电性连接,以给线圈13提供电信号,产生电磁场驱动磁体16与线圈13作有规律的吸引和排斥运动,带动振镜框14偏转,从而带动通光玻片17发生偏转,从而实现图像的偏移。电连接部191设置于基板11和线圈13之间,例如,基板11、电连接部191和线圈13沿基板11的厚度方向依次叠置,通过将线圈13、电连接部191以及基板11三者沿基板11的厚度方向进行堆叠设计,有利于在保证线路板19具有足够的布线的空间前提下,最大化利用了光学致动器10的宽度空间,降低了光学致动器10的厚度,在保证光学致动器10的厚度和宽度尽可能小的同时,确保光学致动器10的各个器件的装配、粘接具有较高的可靠性。电连接部191可以通过胶合方式固定于基板11的安装面111。Please continue to refer to FIGS. 1 and 2 , the
综上,本实用新型提供的光学致动器10,通过在振镜框14的磁体安装部142设置多个磁体粘接条1421,并且相邻两个磁体粘接条1421之间形成一个用于容置胶水的粘接槽1423,磁体16经由容置于粘接槽1423的胶水与多个磁体粘接条1421粘接,在通过框架镂空减小整体重量的同时,能够增大磁体16与振镜框14的粘接面积,以及和胶水之间相互嵌套的抓力,从而增加了磁体16与振镜框14的连接强度。另外,由于磁体16与振镜框14之间通过胶水粘接,能够在微型化的基础上实现光学致动器10的轻量化。To sum up, in the
本实用新型还提供一种投影设备(图未示),包括上述任一实施方式的光学致动器10。The present invention also provides a projection device (not shown), including the
综上,本实用新型提供的投影设备1,包括光学致动器10和投影机30,光学致动器10通过在振镜框14的磁体安装部142设置多个磁体粘接条1421,并且相邻两个磁体粘接条1421之间形成一个用于容置胶水的粘接槽1423,磁体16经由容置于粘接槽1423的胶水与多个磁体粘接条1421粘接,在通过框架镂空减小整体重量的同时,能够增大磁体16与振镜框14的粘接面积,以及和胶水之间相互嵌套的抓力,从而增加了磁体16与振镜框14的连接强度。另外,由于磁体16与振镜框14之间通过胶水粘接,能够在实现光学致动器1的微型化和轻量化的基础上,实现投影设备1的的微型化和轻量化。To sum up, the
以上所述实施例仅表达了本实用新型的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent several embodiments of the present invention, and the descriptions thereof are specific and detailed, but should not be construed as limiting the scope of the present invention. It should be pointed out that for those of ordinary skill in the art, some modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for this utility model shall be subject to the appended claims.
Claims (12)
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