CN216887587U - Semi-automatic pillow inner bagging machine - Google Patents
Semi-automatic pillow inner bagging machine Download PDFInfo
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- CN216887587U CN216887587U CN202220298653.2U CN202220298653U CN216887587U CN 216887587 U CN216887587 U CN 216887587U CN 202220298653 U CN202220298653 U CN 202220298653U CN 216887587 U CN216887587 U CN 216887587U
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Abstract
The utility model provides a semi-automatic pillow bagging machine belongs to pillow bagging process technical field, and it includes: a support; the upper and lower compression mechanisms are used for compressing the pillow inner up and down, and comprise an upper extrusion plate, a first driving piece, a lower extrusion plate and a second driving piece for pushing the lower extrusion plate, the first driving piece is used for pushing the upper extrusion plate to rotate, and the upper extrusion plate is hinged with the bracket through a first rotating shaft; the left and right compression mechanisms are connected with the bracket, comprise side compression plates which are arranged in a left-right symmetrical manner and are used for compressing the pillow inner left and right; pushing mechanism, including push pedal and fifth driving piece, the fifth driving piece is used for promoting the push pedal, and the push pedal is arranged in the endotheca that pushes the pillow after being compressed into the pillow. The pillow inner compression device is low in cost and simple and convenient to operate, and can compress the pillow inner vertically and horizontally at the same time.
Description
Technical Field
The invention belongs to the technical field of pillow inner bagging processes, and particularly relates to a semi-automatic pillow inner bagging machine.
Background
The pillow is a necessity for people's life, and the pillow sold in the market generally comprises a filler (pillow core), an inner sleeve and an outer sleeve, wherein the filler is made of cotton, down feather, buckwheat, sponge and the like. In recent years, latex pillows and memory pillows are more popular with consumers, many home textile manufacturers also start to produce the products, a process of filling a filler (pillow core) into an inner sleeve is provided in the production process, the volume of the foamed latex pillow core becomes expanded and soft, the material of the inner sleeve is soft, and for fluffy pillow cores such as cotton, down and the like, the size of the inner sleeve is usually slightly smaller than that of the pillow core, so that the pillow core can be supported and compressed.
The patent with publication number CN112520142A discloses an automatic pillow inner bagging system and a using method, the automatic pillow inner bagging system comprises an upper and lower conveying and compressing mechanism for longitudinally extruding the upper surface and the lower surface of a pillow inner and a guide wheel compressing mechanism which is movably arranged at two sides of the upper and lower conveying and compressing mechanism and transversely extrudes the left and right side surfaces of the pillow inner; the guide wheel component is provided with a roller capable of freely rolling, and the pillow core is in sliding contact with the roller; the guide wheel assembly is provided with a guide wheel adjusting piece capable of adjusting the distance between the two guide wheel assemblies; compress from top to bottom and transmit and control the direction spacing, realize the effective compression of pillow, further include bagging mechanism, combine the sack of opening of bagging mechanism, the regulation of sack size and the transmission direction motion bagging towards compression pillow, realize automatic bagging operation. However, the pillow inner automatic bagging system is mainly used for compressing the pillow inner up and down, has weak capability of transversely compressing the left side surface and the right side surface of the pillow inner, and has complex structure and high cost.
SUMMERY OF THE UTILITY MODEL
The utility model discloses to among the prior art, the manual work is consuming time power, the compression capacity is not enough about current semi-automatic pillow bagging machine with pillow in the endotheca to the problem that the structure is complicated, with high costs provides a with low costs, easy and simple to handle, can compress and control the semi-automatic pillow bagging machine of compression about with the pillow go on simultaneously from top to bottom.
One of the disclosed concepts is that the semi-automatic pillow inner bagging machine comprises an upper compression mechanism, a lower compression mechanism, a left compression mechanism and a right compression mechanism, wherein the upper compression mechanism and the lower compression mechanism are respectively used for compressing a pillow inner in an upper-lower mode and compressing the pillow inner in a left-right mode, the size of the pillow inner is compressed, the pillow inner can be easily sleeved into an inner sleeve, and the efficiency of pillow inner bagging and the quality of the pillow inner bagging are improved.
Another concept of the present disclosure is that the semi-automatic pillow inner bagging machine further includes a pushing mechanism, the pillow inner is compressed first when bagging, then the inner sleeve is sleeved on the end portion of the left and right compression mechanisms, the pushing mechanism is started to push the pillow inner into the inner sleeve, and the bagging mode is simple and easy to operate.
Another concept of the present disclosure is that the surface of the semi-automatic pillow inner bagging machine for extruding or pushing the pillow inner is set to be a rough surface to prevent the pillow inner with a smooth surface from being adsorbed on the semi-automatic pillow inner bagging machine.
Another concept of the present disclosure is that the semi-automatic pillow bagging machine uses the cylinder to provide the extrusion force and is provided with a spare gas tank for preventing the semi-automatic pillow bagging machine from being out of operation after emergencies such as power failure and insufficient gas supply flow.
Another concept of the present disclosure is that the semi-automatic pillow core bagging machine uses a foot control cylinder, and one worker can operate the whole semi-automatic pillow core bagging machine, which is convenient to operate.
The utility model provides a semi-automatic pillow bagging machine, include support, upper and lower compressing mechanism, control compressing mechanism, pushing mechanism install on the support, and upper and lower compressing mechanism is used for compressing the pillow about, and controlling compressing mechanism is used for controlling the compression pillow, and pushing mechanism is arranged in pushing the interior cover of pillow after being compressed.
The left and right compression mechanisms comprise side compression plates which are arranged in a left-right symmetry manner and are used for extruding the pillow inner; the upper compression mechanism and the lower compression mechanism comprise an upper extrusion plate and a first driving piece, the upper extrusion plate is hinged with the support, and the first driving piece is used for driving the upper extrusion plate to rotate and downwards extrude the pillow inner.
The pushing mechanism comprises a push plate and a fifth driving piece, the fifth driving piece is used for pushing the push plate, and the push plate is used for pushing the compressed pillow core into an inner sleeve of the pillow core
When the pillow is bagged, the pillow core is placed between the two side compression plates, the rear part of the pillow core is provided with the pushing mechanism, the left side and the right side of the pillow core are provided with the side compression plates, the upper extrusion plate is arranged above the pillow core, the pillow core is extruded by the two side compression plates and the upper extrusion plate, the inner sleeve is sleeved at one end, far away from the pushing mechanism, of the side compression plates, the pushing mechanism is started, one end, far away from the pushing mechanism, of the pillow core props against the sealing end of the inner sleeve, the pushing mechanism continues to push until the pillow core is basically wrapped by the inner sleeve, the bagging mode is simple, the operation is easy, and the bagging efficiency and the bagging quality of the pillow core are high.
The semi-automatic pillow inner bag can simultaneously compress the pillow inner up and down and left and right, and has the advantages of simple structure, low use cost and simple and convenient operation.
In some embodiments, the left and right compression mechanisms further comprise a third driving element and a fourth driving element, and the third driving element and the fourth driving element are connected with one ends of the side compression plates close to the pushing mechanism and used for pushing the two side compression plates to translate.
Furthermore, a horizontal sliding rail is arranged on the support, the side compression plate is connected with a sliding block, the sliding block slides along the sliding rail, and the sliding block and the horizontal sliding rail are arranged to reduce friction force applied to the side compression plate during left-right translation and limit the sliding direction of the side compression plate.
Further, the support comprises a supporting plate, the horizontal sliding rail is arranged on the supporting plate, the supporting plate supports the horizontal sliding rail, the horizontal sliding rail and the sliding block support the side compression plate, and the whole supporting structure is stable.
Furthermore, in order to reduce the length of the support, the third driving piece and the fourth driving piece are arranged in a staggered mode in the width direction of the pillow inner, and the third driving piece and the fourth driving piece are located on the same horizontal plane and are arranged at intervals in the front-back direction.
Further, the side compression plate sets up to the U style of calligraphy, the side compression plate includes first horizontal plate, second horizontal plate, riser, and first horizontal plate, second horizontal plate are located the upper and lower both sides of riser respectively, the second horizontal plate makes the side compression plate can be used for the bearing, places the pillow.
Further, the second horizontal plate is the cuboid basically, the one end that first horizontal plate is close to pushing mechanism is connected with third driving piece or fourth driving piece, pushing mechanism's one end is kept away from to first horizontal plate stretches out towards the support outward, and first horizontal plate, second horizontal plate, riser can be buckled the shaping by a panel, workable.
In some embodiments, the upper and lower compression mechanisms further include a lower compression plate hinged to the bracket and a second driving member for supporting the lower compression plate.
Furthermore, the upper extrusion plate is hinged to the support through a first rotating shaft, the lower extrusion plate is hinged to the support through a second rotating shaft, the first rotating shaft is located on the upper side of the side compression plate, and the second rotating shaft is located on the lower side of the side compression plate.
Furthermore, first pivot is connected with first stopper, and first stopper is used for fixed stripper plate, prevents to go up stripper plate horizontal slip, is connected with the second stopper that is used for fixed stripper plate down in the second pivot.
In some embodiments, the surface for extruding or pushing the pillow core is set to be a rough surface, and the outer surface of the pillow core made of sponge, memory cotton and the like is relatively smooth and is easy to generate adsorption with the smooth extrusion surface, so that the rough surface can prevent the pillow core from being adsorbed on the extrusion surface of the semi-automatic pillow core bagging machine, and the friction force caused by the adsorption when the pushing mechanism pushes the pillow core is reduced.
In some embodiments, the first driving member, the second driving member, the third driving member, the fourth driving member and the fifth driving member are all air cylinders, and the stand-by air tank is mounted on the support, so that the stand-by air tank is started after emergencies such as power failure and insufficient air supply flow occur, and the semi-automatic pillow core bagging machine can continue to work.
In some embodiments, the semi-automatic pillow inner bagging machine uses a foot control cylinder, and one worker can operate the whole semi-automatic pillow inner bagging machine conveniently.
Furthermore, the pedals are arranged at the right front of the support, and the pedals are arranged in a plurality of numbers and respectively and independently control the upper and lower compression mechanisms, the left and right compression mechanisms and the pushing mechanism.
Compared with the prior art, the semi-automatic pillow inner bagging machine provided by the disclosure can be used for simultaneously compressing a pillow inner up and down and compressing the pillow inner left and right, improves bagging quality and efficiency compared with pure manual bagging, and is simple in structure, low in cost and simple and convenient to operate.
Drawings
The present disclosure will be described in further detail below with reference to the drawings and preferred embodiments, but those skilled in the art will appreciate that the drawings are only drawn for the purpose of illustrating the preferred embodiments and therefore should not be taken as limiting the scope of the present disclosure. Furthermore, unless specifically stated otherwise, the drawings are merely schematic representations based on conceptual representations of elements or structures depicted and may contain exaggerated displays and are not necessarily drawn to scale.
FIG. 1: the right side view of the semi-automatic pillow inner bagging machine provided by the disclosure;
FIG. 2: the top view of the semi-automatic pillow inner bagging machine provided by the present disclosure;
FIG. 3: the structure schematic diagram of the semi-automatic pillow inner bagging machine provided by the disclosure;
FIG. 4: the partial structure schematic diagram of the semi-automatic pillow inner bagging machine provided by the disclosure;
wherein, 1, a bracket; 11. a support plate; 21. an upper stripper plate; 22. a first driving member; 23. a lower stripper plate; 24. a second driving member; 31. side compression plates; 31a, a first horizontal plate; 31b, a vertical plate; 31c, a second horizontal plate; 32. a third driving member; 33. a fourth drive; 41. pushing the plate; 42. a fifth driving member; 5. a gas tank; 6. pedaling; 71. a first rotating shaft; 72. a first stopper; 73. a slider; 74. a slide rail; 75. a second rotating shaft.
Detailed Description
The present disclosure is described in detail below with reference to the attached drawings.
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present disclosure will be described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the disclosure and are not intended to limit the disclosure.
In the first embodiment, as shown in fig. 1 to 3, the semi-automatic pillow inner bagging machine provided by the present disclosure includes a support 1, an upper and lower compressing mechanism, a left and right compressing mechanism, and a pushing mechanism, wherein the upper and lower compressing mechanism, the left and right compressing mechanism, and the pushing mechanism are connected to the support 1, the upper and lower compressing mechanism is used for compressing a pillow inner up and down, the left and right compressing mechanism is used for compressing a pillow inner left and right, and the pushing mechanism is used for pushing the compressed pillow inner into an inner sleeve of the pillow inner.
The upper and lower compression mechanism comprises an upper extrusion plate 21 and a first driving piece 22, one end of the upper extrusion plate 21 is hinged with the middle part of the support 1 through a first rotating shaft 71, the other end of the upper extrusion plate is connected with the top part of the support 1 through the first driving piece 22, one end of the first driving piece 22 is connected with the support 1 through a U-shaped connecting piece, the other end of the first driving piece 22 is connected with one side, far away from the first rotating shaft 71, of the upper extrusion plate 21, and the first driving piece 22 is used for driving the upper extrusion plate 21 to rotate and downwards extrude the pillow core;
it can be understood that the farther the connection point of the first driving member 22 and the upper compression plate 21 is from the first rotating shaft 71, the larger the torque is, the more labor-saving the upper compression plate 21 extrudes the pillow core, but the larger the extension stroke of the first driving member 22 is required to be, the comprehensive consideration is that the middle part of the first driving member 22 and the middle part of the upper compression plate 21 are connected in an upper position, the connection structure is simple, and the requirement on the first driving member 22 is small.
The upper and lower compression mechanism further comprises a lower compression plate 23 and a second driving member 24 for pushing the lower compression plate 23, the lower compression plate 23 is hinged with the bracket 1 through a second rotating shaft 75, the first rotating shaft 71 is positioned on the upper side of the side compression plate 31, and the second rotating shaft 75 is positioned on the lower side of the side compression plate 31.
One end of the second driving piece 24 is connected with the lower position of the middle part of the lower extrusion plate 23, the other end is connected with the bracket 1 through a U-shaped connecting piece, and the connecting structure is simple.
The second pivot 75 is connected with a second limiting block for fixing the lower extrusion plate 23, the second limiting block is located on the left side and the right side of the lower extrusion plate 23, and further the second limiting block can be arranged as a clamp.
The upper pressing plate 21 and the lower pressing plate 23 are used for simultaneously compressing the pillow core, and compared with the pillow core compressed only by the upper pressing plate 21, the compression force on the pillow core is larger, and the compression is faster.
The left and right compression mechanism comprises side compression plates 31 which are arranged in a left-right symmetry mode, and the side compression plates 31 are used for placing and pressing the pillow inner.
More specifically, the side compression plates 31 are U-shaped, that is, the cross section of the side compression plates 31 in the width direction of the pillow core is U-shaped, the side compression plates 31 include a first horizontal plate 31a, a second horizontal plate 31c and a vertical plate 31b, the first horizontal plate 31a and the second horizontal plate 31c are respectively located at the upper side and the lower side of the vertical plate 31b, and the second horizontal plate 31c enables the side compression plates 31 to be used for supporting and placing the pillow core. The left and right compression mechanisms can be directly used for supporting the pillow inner, so that additional pillow inner placing mechanisms are reduced, and the bagging machine is simpler in structure.
The second horizontal plate 31c is substantially a cuboid, one end of the first horizontal plate 31a close to the pushing mechanism is connected with the third driving part 32 or the fourth driving part 33, one end of the first horizontal plate 31a far away from the pushing mechanism extends out of the support 1, and the first horizontal plate 31a, the second horizontal plate 31c and the vertical plate 31b can be formed by bending one plate and are easy to process.
The pushing mechanism comprises a pushing plate 41 and a fifth driving member 42, the pushing plate 41 is positioned between the two side compression plates 31, the pushing plate 41 is arranged perpendicular to the side compression plates 31, and the fifth driving member 42 is used for pushing the pushing plate 41 to do linear reciprocating motion along the length direction of the pillow inner.
When the pillow core is bagged, the pillow core is placed between the two side compression plates 31, a pushing mechanism is arranged behind the pillow core, the left side compression plates 31 and the right side compression plates 31 are arranged on the left side and the right side of the pillow core, an upper extrusion plate 21 is arranged above the pillow core, the pillow core is extruded by the two side compression plates 31 and the upper extrusion plate 21, the inner sleeve is sleeved at one end, far away from the pushing mechanism, of the side compression plates 31, the pushing mechanism is started, one end, far away from the pushing mechanism, of the pillow core props against the sealing end of the inner sleeve, the pushing mechanism continues to push until the pillow core is basically wrapped by the inner sleeve, and the semi-automatic pillow core bagging machine can simultaneously compress the pillow core up and down and compress the pillow core left and right.
In the second embodiment, based on the modification of the first embodiment, the present disclosure provides another half of automatic pillow inner bagging machine, as shown in fig. 4, the left and right compression mechanisms of the semi-automatic pillow inner bagging machine provided by the present disclosure include side compression plates 31, and further include a third driving element 32 and a fourth driving element 33, where the third driving element 32 and the fourth driving element 33 are connected to one ends of the side compression plates 31 close to the pushing mechanism, and are used for pushing the two side compression plates 31 to translate.
The side compression plate 31 is connected with the bracket 1 through the slide block 73 and the slide rail 74, the horizontal slide rail 74 is arranged on the bracket 1, the side compression plate 31 is connected with the slide block 73, the slide block 73 slides along the slide rail 74, and the arrangement of the slide block 73 and the horizontal slide rail 74 can reduce the friction force received when the side compression plate 31 translates left and right and can limit the sliding direction of the side compression plate 31, the structure is simple, and the sliding friction force is small.
The slide rail 74 is rectangular in basic shape, the slider 73 is provided with a clamping groove matched with the slide rail 74, the clamping groove is U-shaped or C-shaped or other shapes, and the clamping groove is clamped on the slide rail 74.
The support 1 comprises a support plate 11, a horizontal slide rail 74 is arranged on the support plate 11, the support plate 11 supports the horizontal slide rail 74, the horizontal slide rail 74 and a slide block 73 support the side compression plate 31, and the whole support structure is stable.
The number of the slide rails 74 can be two, the second horizontal plate 31c of each side compression plate 31 is connected with one sliding block 73, each sliding block 73 is provided with two clamping grooves, each sliding block 73 is clamped on two slide rails 74 at the same time, and the support of the sliding block 73 on the side compression plate 31 is more stable.
The other structure is the same as the first embodiment.
In the third embodiment and based on the improvement of the previous embodiment, the present disclosure provides another half of automatic pillow inner bagging machine, the lower surface of the upper extrusion plate 21 is provided with a rough surface, so as to prevent the pillow inner with a smooth surface from being adsorbed on the upper extrusion plate 21.
Other surfaces for extruding or pushing the pillow core can be also set to be rough surfaces, such as the inner wall of the side compression plate 31, the upper surface of the lower extrusion plate 23 or the upper surface of the supporting plate, and the surface of the push plate 41 back to the fifth driving piece 42.
The other structure is the same as that of the first embodiment or the second embodiment.
In the fourth embodiment, based on the improvement of any one of the first to fourth embodiments, the present disclosure provides a semi-automatic pillow inner bagging machine, which uses a cylinder to provide an extrusion force, and the first driving element 22, the second driving element 24, the third driving element 32, the fourth driving element 33, and the fifth driving element 42 are cylinders, and the cylinders are environment-friendly, energy-saving, easy to control, simple to adjust, and low in use cost.
Preferably, the stand 1 is provided with the standby gas tank 5, the standby gas tank 5 is started after emergencies such as power failure and insufficient gas supply flow occur, and the semi-automatic pillow inner bagging machine can continue to work.
The semi-automatic pillow inner bagging machine uses the pedal 6 control cylinder, and one worker can operate the whole semi-automatic pillow inner bagging machine, so that the operation is convenient.
The pedal 6 is located at the bottom of the right front of the bracket 1, the pedals 6 can be arranged into a plurality of parts, such as two or three or more parts, and are respectively used for controlling the upper and lower compression mechanisms, the left and right compression mechanisms and the pushing mechanism, and a baffle is arranged above the pedal 6 and is used for preventing the pedal 6 from being stepped on by mistake.
The other structures are the same as those of the first embodiment, the second embodiment or the third embodiment.
The present disclosure has been described in detail above, and the principles and embodiments of the present disclosure have been explained herein using specific examples, which are provided only to assist understanding of the present disclosure and the core concepts. It should be noted that, for those skilled in the art, it is possible to make several improvements and modifications to the present disclosure without departing from the principle of the present disclosure, and such improvements and modifications also fall within the scope of the claims of the present disclosure.
Claims (9)
1. Semi-automatic pillow bagging machine, its characterized in that: the method comprises the following steps:
a support;
the upper and lower compression mechanisms are used for compressing the pillow inner up and down and comprise an upper extrusion plate and a first driving piece, the first driving piece is used for pushing the upper extrusion plate to rotate, and the upper extrusion plate is hinged with the support through a first rotating shaft; the upper compression mechanism and the lower compression mechanism further comprise a lower extrusion plate and a second driving piece for pushing the lower extrusion plate, and the lower extrusion plate is hinged with the support through a second rotating shaft;
the left and right compression mechanisms are connected with the bracket and comprise side compression plates which are arranged in a left-right symmetrical mode and used for compressing the pillow inner left and right;
and the pushing mechanism comprises a push plate and a fifth driving piece, the fifth driving piece is used for pushing the push plate, and the push plate is used for pushing the compressed pillow inner into an inner sleeve of the pillow inner.
2. The semi-automatic pillow inner bagging machine according to claim 1, characterized in that: the side compression plate is connected with the support through the sliding block and the sliding rail, the support comprises a supporting plate, the horizontal sliding rail is arranged on the supporting plate, the side compression plate is connected with the sliding block, the sliding block is provided with a clamping groove matched with the sliding rail, and the sliding block slides along the sliding rail.
3. The semi-automatic pillow inner bagging machine according to claim 1, characterized in that: the left and right compression mechanism further comprises a third driving piece and a fourth driving piece which are used for pushing the two side compression plates to move horizontally, the third driving piece and the fourth driving piece are connected with one ends, close to the pushing mechanism, of the side compression plates, and the third driving piece and the fourth driving piece are located on the same horizontal plane and are arranged at intervals from front to back.
4. The semi-automatic pillow inner bagging machine according to claim 3, characterized in that: the first driving piece, the second driving piece, the third driving piece, the fourth driving piece and the fifth driving piece are cylinders.
5. The semi-automatic pillow inner bagging machine of claim 3 or 4, which is characterized in that: the semi-automatic pillow inner bagging machine uses a pedal control cylinder.
6. The semi-automatic pillow inner bagging machine according to claim 5, characterized in that: a baffle is arranged above the pedals and used for preventing the pedals from being stepped by mistake.
7. The semi-automatic pillow inner bagging machine according to claim 5, characterized in that: the pedals are arranged in a plurality.
8. The semi-automatic pillow inner bagging machine according to claim 4, characterized in that: the semi-automatic pillow inner bagging machine is provided with a standby gas tank.
9. The semi-automatic pillow inner bagging machine according to claim 1, characterized in that: the lower surface of the upper extrusion plate is set to be a rough surface so as to prevent the pillow core with a smooth surface from being adsorbed on the upper extrusion plate.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202220298653.2U CN216887587U (en) | 2022-02-14 | 2022-02-14 | Semi-automatic pillow inner bagging machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202220298653.2U CN216887587U (en) | 2022-02-14 | 2022-02-14 | Semi-automatic pillow inner bagging machine |
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| CN216887587U true CN216887587U (en) | 2022-07-05 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114560149A (en) * | 2022-02-14 | 2022-05-31 | 浙江梦神家居股份有限公司 | Pillow inner bagging machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114560149A (en) * | 2022-02-14 | 2022-05-31 | 浙江梦神家居股份有限公司 | Pillow inner bagging machine |
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