CN216884079U - Mechanism for cutting off material at ultrahigh speed by embedding alloy cutter block - Google Patents
Mechanism for cutting off material at ultrahigh speed by embedding alloy cutter block Download PDFInfo
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- CN216884079U CN216884079U CN202220499458.6U CN202220499458U CN216884079U CN 216884079 U CN216884079 U CN 216884079U CN 202220499458 U CN202220499458 U CN 202220499458U CN 216884079 U CN216884079 U CN 216884079U
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- cutter
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- bottom roller
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The utility model discloses a mechanism for cutting off materials at ultrahigh speed by embedding an alloy cutter block, which comprises an A material conveying system before cutting off, a B ultrahigh speed cutting off system, a C transmission system and a D material conveying system after cutting off, wherein the A material conveying system before cutting off consists of a deviation corrector, a traction driving wheel, a traction pressure wheel, a glue sprayer and a negative pressure conveying trough, and the B ultrahigh speed cutting off system consists of an inner side plate, an outer side plate, a connecting plate, a cutter device, a bottom roller negative pressure pipe, a powder alloy cutter block, a cutter block locking plate, a cutter shaft, a cutter pad, a powder alloy cutter blade, a cutter pressing plate, an adjusting block and an adjusting bolt. According to the utility model, the powder alloy blade is adopted, the alloy cutter blocks are equally embedded on the circumference of the bottom roller for matching, the hardness of the powder alloy material can reach HRA90-93, frequent cutting action can be realized, the service life is ultra-long, and the cutter shaft and the bottom roller are driven by double servo motors and can be matched at any speed.
Description
Technical Field
The utility model relates to the technical field of ultrahigh-speed cutting materials in production lines of nursing pads, adult diapers, baby diapers, sanitary towels and the like, in particular to a mechanism for cutting the materials at ultrahigh speed by inlaying an alloy cutter block.
Background
In the production process of production lines such as nursing pads, adult diaper, baby diaper, sanitary towel, the product condition that often has multiple length and size of a line production, each material that needs to cut off is different again, needs to change the transmission synchronizing wheel between cutter axle and the bottom roll when changing the specification and changes speed, causes inefficiency then, extravagant manual work to the cutter piece of ordinary material can't satisfy the demand of hypervelocity production with the bottom roll.
To this end, we propose a mechanism for cutting off materials at ultra high speed with an insert of alloy to solve the above problems.
SUMMERY OF THE UTILITY MODEL
The present invention is directed to a mechanism for cutting a material at a very high speed by using an insert having an alloy insert to solve the above-mentioned problems of the prior art.
In order to achieve the purpose, the utility model provides the following technical scheme:
an alloy-inlaid cutter block used for cutting materials at ultrahigh speed comprises a material conveying system before cutting, an ultrahigh-speed cutting system, a transmission system and a material conveying system after cutting,
the material conveying system before cutting off consists of a deviation rectifier, a traction driving wheel, a traction pressing wheel, a glue sprayer and a negative pressure conveying groove;
the ultrahigh-speed cutting system consists of an inner side plate, an outer side plate, a connecting plate, a cutter device, a bottom roller negative pressure pipe, a powder alloy cutter block, a cutter block locking plate, a cutter shaft, a cutter pad, a powder alloy blade, a cutter pressing plate, an adjusting block and an adjusting bolt;
the transmission system consists of a coupler, a bottom plate, a reinforcing rib plate, a mounting panel, a planetary reducer and a servo motor.
In a further embodiment, the traction pressure wheel is close to the outer circular surface of the traction driving wheel.
In a further embodiment, equal parts of grooves are arranged on the bottom roller device
In a further embodiment, the edge surface of the cutter block locking plate in matching contact with the powder alloy cutter block is provided with a certain angle.
In a further embodiment, the powder alloy blade is mounted on a blade pad.
In a further embodiment, negative pressure holes are uniformly distributed on the outer surface of the bottom roller device.
Compared with the prior art, the utility model has the beneficial effects that:
according to the utility model, the powder alloy blade is adopted, the alloy cutter blocks are equally embedded on the circumference of the bottom roller for matching use, the hardness of the powder alloy material can reach HRA90-93, frequent cutting action can be realized, the service life is ultra-long, the cutter shaft and the bottom roller are driven by the double servo motors, matching at any speed can be carried out, any mechanical transmission accessory does not need to be replaced when the specification of a product is changed, and ultrahigh-speed and high-frequency cutting use is realized.
Drawings
FIG. 1 is a line drawing of a mechanism for ultra high speed cutting of materials with an insert according to the present invention;
FIG. 2 is a front view of a mechanism for ultra-high speed cutting of material with an insert according to the present invention;
FIG. 3 is a side view of a mechanism for ultra-high speed cutting of material with an insert according to the present invention;
FIG. 4 is an enlarged view of the cutter base roll assembly of the present invention;
FIG. 5 is an enlarged view of a cutting insert block and a cutting block locking plate of the bottom roller of the cutter according to the present invention;
fig. 6 is an enlarged view of the cutter shaft assembly of the present invention.
In the figure: 1. a deviation rectifier; 2. a traction drive wheel; 3. a traction pressure wheel; 4. a glue sprayer; 5. a negative pressure conveying trough; 6. an inner side plate; 7. an outer panel; 8. a connecting plate; 9. a cutter device; 10. a bottom roll device; 11. a bottom roll negative pressure tube; 12. a powder alloy cutter block; 13. a knife block locking plate; 14. a cutter shaft; 15. a shim; 16. a powder alloy blade; 17. pressing a cutter plate; 18. an adjusting block; 19. adjusting the bolt; 20. a coupling; 21. a base plate; 22. reinforcing rib plates; 23. installing a panel; 24. a planetary reducer; 25. a servo motor; 26. a host material.
Detailed Description
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the present invention relates to a mechanism for cutting a material at a very high speed by using an alloy insert block, which comprises a material conveying system before cutting, a material conveying system after cutting, and a material conveying system after cutting.
A material conveying system before cutting off consists of a deviation rectifier 1, a traction driving wheel 2, a traction pressure wheel 3, a glue sprayer 4 and a negative pressure conveying groove 5, wherein the material before cutting off is subjected to deviation rectification treatment through the deviation rectifier 1, the cut material is always kept to run centrally, the conveying length is further controlled through the traction driving wheel 2, the material is pressed on the outer circular surface of the driving wheel 2 through the traction pressure wheel 3, the defect of slipping does not exist at high speed, hot melt glue is applied to the surface of the material through the glue sprayer 4 and runs onto the negative pressure conveying groove 5, the material is always attached to the negative pressure conveying groove 5 through negative pressure in the running process and is conveyed, and then the material is further conveyed onto a bottom roller device 10 for standby application;
the B ultra-high speed cutting system consists of an inner side plate 6, an outer side plate 7, a connecting plate 8, a cutter device 9, a bottom roller device 10, a bottom roller negative pressure pipe 11, a powder alloy cutter block 12, a cutter block locking plate 13, a cutter shaft 14, a cutter pad 15, a powder alloy cutter blade 16, a cutter pressing plate 17, an adjusting block 18 and an adjusting bolt 19, wherein the inner side plate 6 and the outer side plate 7 form a frame part of the B ultra-high speed cutting system through the connecting plate 8, the bottom roller device 10 is provided with equally-divided grooves on the circumference, the powder alloy cutter block 12 is embedded into the grooves, and then the bottom roller is locked with the cutter block locking plate 13, referring to fig. 5, the edge surface of the cutter block locking plate 13, which is in contact with the powder alloy cutter block 12, is matched with an inclined plane angle, wherein the matched angle is 2.5 degrees in the illustration and can be other angles, and is determined according to actual processing requirements, but not limited by the illustration; then, the powder alloy cutter block 12 can be locked along with the pressing of the cutter block locking plate 13, and the complete bottom roller device 10 is formed and is arranged in the inner side plate 6 and the outer side plate 7 for standby;
further mounting a powder alloy blade 16 on a knife pad 15, locking the powder alloy blade through a knife pressing plate 17 to form a blade assembly, further mounting the blade assembly on a cutter shaft 14, adjusting the position of the blade assembly through an adjusting block 18 by an adjusting bolt 19, further completing the mounting of the blade assembly in a circumferential array manner, and forming a complete cutter device 9 to be mounted in the inner side plate 6 and the outer side plate 7 for later use;
further adjusting the adjusting bolt 19 to adjust the blade assembly until the powder alloy blade 16 contacts the powder alloy blade block 12, so that the material to be cut can be cut smoothly and freely;
the cut material is conveyed to the upper part of a bottom roller device 10 through a material conveying system A before cutting, negative pressure holes are uniformly distributed on the outer surface of the bottom roller device 10, the negative pressure is provided through a bottom roller negative pressure pipe 11 to enable the cut material to be always attached to the outer circle surface of a bottom roller to run, then cutting is carried out through a cutter device, and further standby of a B ultrahigh-speed cutting system B is completed;
the C transmission system consists of a coupling 20, a bottom plate 21, a reinforcing rib plate 22, an installation panel 23, a planetary reducer 24 and a servo motor 25, the installation panel 23 is fixed on the reinforcing rib plate 22 and further fixed on the bottom plate 21 to form a C transmission system frame assembly, the servo motor 25 is connected with the planetary reducer 24 to form a driving system, the coupling 20 is respectively connected with the transmission shafts of the cutter device 9 and the bottom roller device 10 to form independent driving systems, the rotation speed of the cutter device 9 and the bottom roller device 10 is controlled through the servo motor, the powder alloy blade 16 is controlled to be cut on the powder alloy blade block 12, the speed of the bottom roller device 10 is changed according to the length change of a material to be cut, and the circular cutting is realized, wherein the servo motor operation modes of the cutter device 9 and the bottom roller device 10 are operated at relative positions, the powder alloy blade 16 is always ensured to be cut on the powder alloy blade block 12, the cut material is further always attached to the outer surface of the bottom roller through the bottom roller negative pressure pipe 11 and transferred onto the main material 26, and finally the cut material is conveyed to the next station through the material conveying system after being cut by the D cutting machine.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (6)
1. The utility model provides a mechanism that alloy-inlaid cutter block is used for hypervelocity to cut off material, cuts off material conveying system, B hypervelocity before A cuts off system, C transmission system, D and cuts off back material conveying system which characterized in that: in the above-mentioned manner,
a material conveying system before cutting off consists of a deviation rectifier (1), a traction driving wheel (2), a traction pressure wheel (3), a glue sprayer (4) and a negative pressure conveying groove (5);
the B ultra-high-speed cutting system consists of an inner side plate (6), an outer side plate (7), a connecting plate (8), a cutter device (9), a bottom roller device (10), a bottom roller negative pressure pipe (11), a powder alloy cutter block (12), a cutter block locking plate (13), a cutter shaft (14), a cutter pad (15), a powder alloy cutter blade (16), a cutter pressing plate (17), an adjusting block (18) and an adjusting bolt (19);
the C transmission system consists of a coupler (20), a bottom plate (21), a reinforcing rib plate (22), a mounting panel (23), a planetary reducer (24) and a servo motor (25).
2. The alloy-inserted tool block as claimed in claim 1, wherein the alloy-inserted tool block is used for ultra-high speed cutting of materials, and comprises: the traction pressure wheel (3) is close to the outer circular surface of the traction driving wheel (2).
3. The alloy-inserted tool block as claimed in claim 1, wherein the alloy-inserted tool block is used for ultra-high speed cutting of materials, and comprises: equal-part grooves are formed in the bottom roller device (10).
4. The alloy-inserted tool block as claimed in claim 1, wherein the alloy-inserted tool block is used for ultra-high speed cutting of materials, and comprises: the edge surface of the cutter block locking plate (13) which is in matched contact with the powder alloy cutter block (12) has a certain angle.
5. The alloy-inserted tool block as claimed in claim 1, wherein the alloy-inserted tool block is used for ultra-high speed cutting of materials, and comprises: the powder alloy blade (16) is mounted on a shim (15).
6. The alloy-inserted tool block as claimed in claim 1, wherein the alloy-inserted tool block is used for ultra-high speed cutting of materials, and comprises: and negative pressure holes are uniformly distributed on the outer surface of the bottom roller device (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220499458.6U CN216884079U (en) | 2022-03-08 | 2022-03-08 | Mechanism for cutting off material at ultrahigh speed by embedding alloy cutter block |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220499458.6U CN216884079U (en) | 2022-03-08 | 2022-03-08 | Mechanism for cutting off material at ultrahigh speed by embedding alloy cutter block |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216884079U true CN216884079U (en) | 2022-07-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220499458.6U Active CN216884079U (en) | 2022-03-08 | 2022-03-08 | Mechanism for cutting off material at ultrahigh speed by embedding alloy cutter block |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216884079U (en) |
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2022
- 2022-03-08 CN CN202220499458.6U patent/CN216884079U/en active Active
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