CN216883149U

CN216883149U - Grinding device for flange machining

Info

Publication number: CN216883149U
Application number: CN202122630458.3U
Authority: CN
Inventors: 张扬; 颜廷丽; 李�浩; 王永涛; 袭著凯
Original assignee: Shandong Shunfa Heavy Industry Co ltd
Current assignee: Shandong Shunfa Heavy Industry Co ltd
Priority date: 2021-10-30
Filing date: 2021-10-30
Publication date: 2022-07-05
Anticipated expiration: 2031-10-30

Abstract

The utility model discloses a polishing device for flange processing, which comprises a polishing rack, wherein a guide rail is arranged on the upper surface of the polishing rack, a plurality of positioning seats are uniformly distributed at intervals, a driving mechanism is arranged inside a sliding seat, a driven mechanism is arranged on the surface of the driving mechanism, two groups of clamping mechanisms are arranged on the surface of the polishing rack, the two groups of clamping mechanisms are arranged in a bilateral symmetry manner, a rotating mechanism is arranged on the surface of each group of clamping mechanisms, a scrap collecting mechanism is arranged inside the polishing rack, an exhaust fan is started in the polishing process by arranging the scrap collecting mechanism, the exhaust fan generates suction force and guides generated scraps into a scrap collecting drawer through a through hole, the centralized recovery of the scraps is realized, secondary treatment on the scraps is not needed, time and labor are saved, and after the scraps are fully collected in the scrap collecting drawer, the scrap collecting drawer is pulled outwards to take out the scraps to carry out subsequent treatment on the scraps, simple structure and is suitable for popularization.

Description

Grinding device is used in flange processing

Technical Field

The utility model belongs to the technical field of flange processing equipment, and particularly relates to a polishing device for flange processing.

Background

The flange is also called flange or flange, and the basic meaning refers to a protruding structure on an object or an object with a protruding structure, such as a flange bolt, a flange shaft and the like, and since the flange structure is commonly used for connection between a shaft and a shaft, between a pipe end and a pipe end or between equipment and equipment, the flange is generally referred to as a part or a structure for connection in the mechanical field, such as a pipe flange and a reducer flange.

The flange need polish processing through grinding device in process of production, but generally adopt manually to place the flange in the department of polishing, then fix the flange through mechanical fixture, mechanical fixture's structure is complicated, it is inconvenient to carry out the centre gripping fixed to the flange, accomplish the processing back of a set of flange, need take off the flange and fix other flanges again, then just can carry out follow-up processing, the operation is complicated, it is inefficient to polish, the sweeps that the in-process of polishing produced simultaneously is inconvenient carries out recovery processing, need follow-up secondary treatment that carries on, waste time and energy, for this we propose grinding device for flange processing.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a polishing device for flange machining, which aims to solve the problems in the background technology.

In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a grinding device for flange processing, includes the frame of polishing, the upper surface of frame of polishing is provided with the guide rail, the sliding surface of guide rail is connected with the slide, the surface of slide is provided with a plurality of positioning seats, and is a plurality of the even interval distribution of positioning seat, the inside of slide is provided with drive mechanism, drive mechanism's surface is provided with follower, the surface of frame of polishing is provided with two sets of fixture, and is two sets of fixture bilateral symmetry sets up, every group fixture's surface all is provided with rotary mechanism, the inside of frame of polishing is provided with an album bits mechanism.

Preferably, the main drive mechanism includes driving motor, driving gear, main drive wheel and drive rack, the last fixed surface of frame of polishing has the support, the lower surface at the support is fixed to the driving motor spiro union, the driving gear passes through the shaft coupling and is connected with driving motor's power take off end transmission, the lower surface at the driving gear is fixed to the main drive wheel, the inner wall at the slide is fixed to the drive rack, the left surface at the drive rack is engaged to the main drive wheel.

Preferably, the driven mechanism comprises a synchronous chain belt, a driven gear and a driven wheel, the driving gear is meshed on the left side surface of the synchronous chain belt, the driven gear is meshed on the right side surface of the synchronous chain belt, the driven wheel is fixed on the lower surface of the driven gear, and the driven wheel is meshed on the right side surface of the driving rack.

Preferably, fixture includes step motor, threaded rod and connecting seat, the regulation notch has been seted up to the side surface of the frame of polishing, the side inner wall at the regulation notch is fixed to the step motor spiro union, the threaded rod passes through the shaft coupling and is connected with step motor's power take off end transmission, connecting seat threaded connection is on the surface of threaded rod.

Preferably, fixture still includes the bearing frame, the bearing frame is provided with two sets ofly, two sets of the bearing frame cup joints on the both ends circumference surface about the threaded rod, and the inner wall at the regulation notch is fixed to the bearing frame.

Preferably, rotary mechanism includes rotating electrical machines, rotary rod and grip slipper, the side surface at the connecting seat is fixed to the rotating electrical machines spiro union, the rotary rod passes through the shaft coupling and is connected with the power take off end transmission of rotating electrical machines, the surface at the rotary rod is fixed to the grip slipper.

Preferably, collection bits mechanism is including collection bits drawer, seal receptacle, ventilation hole and air exhauster, the chip removal notch has been seted up to the inside of the frame of polishing, the surface of the frame of polishing and slide all is provided with the through-hole, and the through-hole in the frame of polishing is linked together with the chip removal notch, collection bits drawer sliding connection is in the inside of chip removal notch, the inner wall at collection bits drawer is fixed to the seal receptacle, the inner wall at collection bits drawer is seted up in the ventilation hole, the inner wall at collection bits drawer is fixed to the ventilation hole spiro union, and ventilation hole and air exhauster setting are in the inboard of seal receptacle.

Compared with the prior art, the utility model has the beneficial effects that:

the utility model provides a, this grinding device is used in flange processing, through setting up driving mechanism, follower, fixture and rotary mechanism, place the flange in the positioning seat, driving motor drive driving gear is rotatory, then make driven gear rotatory, main drive wheel meshes and drives the slide rotation with driving rack with from the driving wheel mutually simultaneously, the realization is to the transfer of flange, the realization is polished fast to a plurality of flanges, make the holder rotatory to the flange outside through adjusting rotating electrical machines, the cooperation is adjusted rotating electrical machines and can be realized fixing the centre gripping of flange, moreover, the steam generator is simple in structure, the convenience is polished and is processed the flange.

Two, this grinding device is used in flange processing through setting up collection bits mechanism, and the in-process of polishing starts the air exhauster, and the air exhauster produces suction and passes through the leading-in inside to collection bits drawer of sweeps that will produce through the through-hole, realizes the concentrated recovery to the sweeps, need not carry out secondary treatment to the sweeps, and labour saving and time saving, after the collection is full of the sweeps in collection bits drawer, outside pulling collection bits drawer takes out it can carry out subsequent processing to the sweeps, simple structure is fit for promoting.

Drawings

FIG. 1 is a perspective view of the present invention;

FIG. 2 is a top cross-sectional view of the active mechanism of the present invention;

FIG. 3 is a perspective view of the clamping mechanism and the rotating mechanism of the present invention;

fig. 4 is a top sectional view of the chip collecting mechanism of the present invention.

In the figure: 1. polishing the frame; 2. a guide rail; 3. a slide base; 4. positioning seats; 5. an active mechanism; 501. a drive motor; 502. a driving gear; 503. a main drive wheel; 504. a drive rack; 6. a driven mechanism; 601. a synchronous chain belt; 602. a driven gear; 603. a driven wheel; 7. a clamping mechanism; 701. a stepping motor; 702. a threaded rod; 703. a connecting seat; 704. a bearing seat; 8. a rotation mechanism; 801. a rotating electric machine; 802. rotating the rod; 803. a clamping seat; 9. a scrap collecting mechanism; 901. a scrap collecting drawer; 902. a sealing seat; 903. a vent hole; 904. an exhaust fan.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-4, the utility model provides a polishing device for flange processing, which comprises a polishing rack 1, wherein a guide rail 2 is arranged on the upper surface of the polishing rack 1, a slide seat 3 is connected to the surface of the guide rail 2 in a sliding manner, a plurality of positioning seats 4 are arranged on the surface of the slide seat 3, the positioning seats 4 are uniformly distributed at intervals, a driving mechanism 5 is arranged inside the slide seat 3, a driven mechanism 6 is arranged on the surface of the driving mechanism 5, two groups of clamping mechanisms 7 are arranged on the surface of the polishing rack 1, the two groups of clamping mechanisms 7 are arranged in a bilateral symmetry manner, a rotating mechanism 8 is arranged on the surface of each group of clamping mechanism 7, and a scrap collecting mechanism 9 is arranged inside the polishing rack 1.

In this embodiment, preferably, the driving mechanism 5 includes a driving motor 501, a driving gear 502, a main driving wheel 503 and a driving rack 504, a support is fixed on the upper surface of the polishing machine frame 1, the driving motor 501 is fixed on the lower surface of the support in a threaded manner, the driving gear 502 is in transmission connection with a power output end of the driving motor 501 through a coupling, the main driving wheel 503 is fixed on the lower surface of the driving gear 502, the driving rack 504 is fixed on the inner wall of the sliding base 3, the main driving wheel 503 is engaged on the left side surface of the driving rack 504, the driving wheel 503 is engaged on the surface of the driving rack 504 by adjusting the driving motor 501, so that the sliding base 3 slides on the surface of the guide rail 2, the flange position transfer is realized, the polishing gaps of a plurality of flanges are reduced, and the polishing efficiency of the flanges is improved.

In this embodiment, preferably, the driven mechanism 6 includes a synchronous chain belt 601, a driven gear 602 and a driven wheel 603, the driving gear 502 is engaged on the left side surface of the synchronous chain belt 601, the driven gear 602 is engaged on the right side surface of the synchronous chain belt 601, the driven wheel 603 is fixed on the lower surface of the driven gear 602, the driven wheel 603 is engaged on the right side surface of the driving rack 504, the synchronous chain belt 601 can drive the driven gear 602 to rotate by adjusting the driving motor 501, and then the driven wheel 603 is engaged with the surface of the driving rack 504, so as to achieve synchronous rotation, reduce resource loss, and ensure the stability of the sliding process of the sliding base 3.

In this embodiment, preferably, fixture 7 includes step motor 701, threaded rod 702 and connecting seat 703, the regulation notch has been seted up to the side surface of frame 1 of polishing, step motor 701 spiro union is fixed at the side inner wall of regulation notch, threaded rod 702 passes through the shaft coupling and is connected with step motor 701's power take off transmission, connecting seat 703 threaded connection is on the surface of threaded rod 702, after grip slipper 803 shifts to the flange outside, adjust two sets of step motor 701 and make threaded rod 702 rotatory, make connecting seat 703 drive grip slipper 803 one end to inboard then, it is fixed that final grip slipper 803 carries out the centre gripping to the flange, then can polish the flange.

In this embodiment, preferably, the clamping mechanism 7 further includes two sets of bearing seats 704, the two sets of bearing seats 704 are sleeved on the circumferential surfaces of the left and right end portions of the threaded rod 702, the bearing seats 704 are fixed on the inner wall of the adjusting slot, and in the process of rotating the adjusting threaded rod 702, the threaded rod 702 is positioned and rotated inside the bearing seat 704, so that the threaded rod 702 is prevented from deviating in position and angle, and the stability of the clamping seat 803 is ensured.

In this embodiment, preferably, the rotating mechanism 8 includes a rotating electrical machine 801, a rotating rod 802 and a clamping seat 803, the rotating electrical machine 801 is screwed and fixed on the side surface of the connecting seat 703, the rotating rod 802 is in transmission connection with the power output end of the rotating electrical machine 801 through a coupler, the clamping seat 803 is fixed on the surface of the rotating rod 802, the flange is transferred to the front of the inner side of the ventilation hole 903, the ventilation hole 903 is in a vertical state, after the flange enters the inner side of the clamping seat 803, the rotating electrical machine 801 is adjusted to enable the clamping seat 803 to rotate to the outer side of the flange, and then the flange can be fixed by matching with the adjusting stepping motor 701, and the structure is simple.

In this embodiment, it is preferred, collection bits mechanism 9 is including collection bits drawer 901, seal receptacle 902, ventilation hole 903 and air exhauster 904, the chip removal notch has been seted up to the inside of polishing frame 1, polishing frame 1 all is provided with the through-hole with the surface of slide 3, and the through-hole on the polishing frame 1 is linked together with the chip removal notch, collection bits drawer 901 sliding connection is in the inside of chip removal notch, seal receptacle 902 is fixed at the inner wall of collection bits drawer 901, ventilation hole 903 is seted up at the inner wall of collection bits drawer 901, the inner wall at collection bits drawer 901 is fixed in the ventilation hole 903 spiro union, and ventilation hole 903 and air exhauster 904 set up the inboard at seal receptacle 902, the in-process that polishes starts air exhauster 904, the sweeps that air exhauster 904 produced suction passes through the leading-in collection bits drawer 901 of through the through-hole, the realization is collected in the concentration of sweeps, need not carry out secondary treatment to the sweeps, time and labor saving.

The working principle and the using process of the utility model are as follows: when the device is used, a plurality of flanges to be processed are placed inside a plurality of positioning seats 4, a driving gear 502 is rotated by adjusting a driving motor 501, then a synchronous chain belt 601 drives a driven gear 602 to rotate, simultaneously a main driving wheel 503 and a driven wheel 603 are meshed on the surface of a driving rack 504, so that a sliding seat 3 slides on the surface of a guide rail 2, when one group of flanges to be processed are transferred to the inner sides of two groups of clamping seats 803, a rotating motor 801 is adjusted to enable the clamping seats 803 to be turned to the outer side ends of the flanges, then two groups of stepping motors 701 are adjusted to enable a threaded rod 702 to rotate, then one end of the connecting seat 703 to the inner side is enabled to finally enable the clamping seats 803 to be abutted against the surface of the flanges, the limiting and fixing of the flanges are realized, the stability of the flange polishing process is ensured, the polishing quality is ensured, at the flanges are polished by a polishing mechanism on a polishing rack 1, an exhaust fan 904 is started in the polishing process, air exhauster 904 enters into the inside of collection bits drawer 901 with the sweeps that the process of polishing produced through the through-hole, realize the concentrated recovery of sweeps, be convenient for carry out recovery processing to the sweeps, do not need follow-up secondary treatment to the sweeps, time saving and labor saving, accomplish the processing back of a set of flange, adjust step motor 701 and rotating electrical machines 801, make grip slipper 803 break away from the flange and to the upper end upset, continue to adjust driving motor 501 this moment and can shift other flanges to the department of waiting to polish, the clearance of polishing of a plurality of flanges has been reduced, then the efficiency of polishing has been improved, moreover, the steam generator is simple in structure, and is suitable for popularization.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a grinding device is used in flange processing, includes grinding machine frame (1), its characterized in that: the upper surface of frame (1) of polishing is provided with guide rail (2), the sliding surface connection of guide rail (2) has slide (3), the surface of slide (3) is provided with a plurality of positioning seats (4), and is a plurality of positioning seat (4) evenly spaced apart distributes, the inside of slide (3) is provided with drive mechanism (5), the surface of drive mechanism (5) is provided with follower (6), the surface of frame (1) of polishing is provided with two sets of fixture (7), and is two sets of fixture (7) bilateral symmetry sets up, every group the surface of fixture (7) all is provided with rotary mechanism (8), the inside of frame (1) of polishing is provided with collection bits mechanism (9).

2. The grinding device for flange processing according to claim 1, wherein: drive mechanism (5) include driving motor (501), driving gear (502), main drive wheel (503) and drive rack (504), the last fixed surface of frame (1) of polishing has the support, driving motor (501) spiro union is fixed at the lower surface of support, the power take off end transmission that driving gear (502) pass through shaft coupling and driving motor (501) is connected, the lower surface at driving gear (502) is fixed in main drive wheel (503), the inner wall at slide (3) is fixed in drive rack (504), main drive wheel (503) meshing is at the left surface of drive rack (504).

3. The grinding device for flange processing according to claim 2, wherein: driven mechanism (6) are including synchronous chain belt (601), driven gear (602) and follow driving wheel (603), driving gear (502) meshing is at the left side surface of synchronous chain belt (601), driven gear (602) meshing is at the right side surface of synchronous chain belt (601), follow driving wheel (603) and fix the lower surface at driven gear (602), follow driving wheel (603) meshing is at the right side surface of drive rack (504).

4. The grinding device for flange processing according to claim 1, wherein: fixture (7) include step motor (701), threaded rod (702) and connecting seat (703), the regulation notch has been seted up to the side surface of frame (1) of polishing, step motor (701) spiro union is fixed at the side inner wall of adjusting the notch, threaded rod (702) are connected through the power take off end transmission of shaft coupling with step motor (701), connecting seat (703) threaded connection is on the surface of threaded rod (702).

5. The grinding device for flange processing according to claim 4, wherein: the clamping mechanism (7) further comprises a bearing seat (704), the bearing seats (704) are provided with two groups, the bearing seats (704) are sleeved on the circumferential surfaces of the left end portion and the right end portion of the threaded rod (702), and the bearing seats (704) are fixed on the inner wall of the adjusting notch.

6. The grinding device for flange processing according to claim 5, wherein: rotary mechanism (8) include rotating electrical machines (801), rotary rod (802) and grip slipper (803), the side surface at connecting seat (703) is fixed in the spiro union of rotating electrical machines (801), rotary rod (802) are connected through the power take off transmission of shaft coupling with rotating electrical machines (801), the surface at rotary rod (802) is fixed in grip slipper (803).

7. The grinding device for flange processing according to claim 1, wherein: collection bits mechanism (9) are including collection bits drawer (901), seal receptacle (902), ventilation hole (903) and air exhauster (904), the chip removal notch has been seted up to the inside of frame (1) of polishing, the surface of frame (1) and slide (3) all is provided with the through-hole, and the through-hole on the frame (1) of polishing is linked together with the chip removal notch, collection bits drawer (901) sliding connection is in the inside of chip removal notch, the inner wall at collection bits drawer (901) is fixed in seal receptacle (902), the inner wall at collection bits drawer (901) is seted up in ventilation hole (903), the inner wall at collection bits drawer (901) is fixed in ventilation hole (903) spiro union, and ventilation hole (903) and air exhauster (904) set up the inboard at seal receptacle (902).