CN216881206U - Pipe beam composite radius bending forming device - Google Patents
Pipe beam composite radius bending forming device Download PDFInfo
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- CN216881206U CN216881206U CN202220390624.9U CN202220390624U CN216881206U CN 216881206 U CN216881206 U CN 216881206U CN 202220390624 U CN202220390624 U CN 202220390624U CN 216881206 U CN216881206 U CN 216881206U
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- fixed mounting
- installation cavity
- backup pad
- pipe beam
- forming device
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Abstract
The utility model relates to the technical field of pipe beams, in particular to a pipe beam composite radius bending forming device. The technical scheme comprises the following steps: the front fixed mounting of installation cavity has the second gear motor who is connected with the crooked mould wheel of initiative, all rotates in the backup pad of installation cavity both sides and installs driven crooked running roller, and the bottom fixed mounting of operation panel has two sets of first telescopic pneumatic cylinders of being connected bottom the installation cavity, and one side fixed mounting of operation panel bottom has first gear motor, and fixed mounting has spacing guiding mechanism in the backup pad of driven crooked running roller top. The pipe beam is compacted and formed through the mounting cavity and the active bending die wheel, and the lifting adjustment of the mounting cavity is realized through the first telescopic hydraulic cylinder; the limiting guide mechanism is used for limiting and guiding the bent tubular beam, so that the tubular beam is prevented from being integrally deformed due to the influence of acting force during bending.
Description
Technical Field
The utility model relates to the technical field of pipe beams, in particular to a pipe beam composite radius bending forming device.
Background
The composite radius bent tubular beam refers to a pipe fitting with two or more arc sections with different radii in the extension direction of the tubular beam, and some composite radius bent tubular beams are used for automobile structural parts.
Through retrieval, the patent publication No. CN112742928A discloses a crawler-type pipe beam bending forming device, which comprises a supporting guide wheel, crawler-type forming wheels and a forming control wheel which are sequentially arranged along a feeding direction, wherein the two crawler-type forming wheels are vertically and symmetrically arranged relative to a pipe beam, each crawler-type forming wheel is provided with a base, the base is in an oblong shape, the middle parts of the end surfaces at the two sides of the base are provided with mounting convex blocks, an annular forming die is arranged around the periphery of the base, the forming die moves relative to the base and consists of a plurality of pairs of modules, each pair of modules is provided with an outer arc block and an inner arc block which are connected through bolts, the outer arc block is provided with a groove for coating the pipe beam, the outer arc blocks of the upper crawler-type forming wheel and the outer arc block of the lower crawler-type forming wheel correspond to each other, and the pipe materials are coated in a matching manner; the forming control wheel is positioned on the discharge side of the crawler-type forming wheel, and the position of the forming control wheel is adjustable. The utility model can effectively inhibit the arc wrinkles and radically control the arc wrinkles; by controlling the position of the forming control wheel according to a given mode, the variable-radius bending and the forward and reverse arc bending of the tubular beam in the tubular beam can be realized.
The existing pipe beam composite radius bending forming device has the defects that:
1. the existing pipe beam composite radius bending forming device cannot rapidly carry out continuous operation according to the requirement of the bending radius of the pipe beam during operation, and needs personnel to carry out frequent adjustment during the operation.
2. The existing pipe beam composite radius bending forming device is easy to cause the whole pipe beam to be deformed due to the influence of acting force during the bending process of the pipe beam during the operation process, and the pipe beam is easy to be forced to be separated.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a pipe beam composite radius bending forming device aiming at the problems in the background technology.
The technical scheme of the utility model is as follows: the utility model provides a compound radius bending forming device of tubular beams, which comprises an operation bench, the top fixed mounting of operation panel has the backup pad, the front slidable mounting of backup pad has the installation cavity, install the internal rotation of installation cavity and install initiative crooked mould wheel, the front fixed mounting of installation cavity has the second gear motor who is connected with initiative crooked mould wheel, all rotate in the backup pad of installation cavity both sides and install driven crooked running roller, the bottom fixed mounting of operation panel has two sets of first telescopic pneumatic cylinders of being connected bottom the installation cavity, one side fixed mounting of operation panel bottom has first gear motor, fixed mounting has spacing guiding mechanism in the backup pad of driven crooked running roller top.
The integrity of the pipe beam composite radius bending forming device is detected by a user, the bearing and installation of the installation component on the device are realized through the supporting plate, the bearing installation of the active bending die wheel and the second speed reducing motor is realized through the installation cavity, the driving of the active bending die wheel to rotate is realized through the second speed reducing motor, compaction and forming of the pipe beam are realized through the active bending die wheel, lifting adjustment of the mounting cavity is realized through the first telescopic hydraulic cylinder, so that the device achieves compaction and bending of the pipe beam, thereby achieving the molding effect, realizing the auxiliary bending guide of the pipe beam through the driven bending roller, playing the effect of limiting traction, the driven bending roller is synchronously driven to rotate through the first speed reducing motor, and the limiting and guiding of the bent tubular beam are realized through the limiting and guiding mechanism.
Preferably, the bottom fixed mounting of operation panel has a support framework, and support framework includes supporting leg and connecting rod, and the four corners fixed mounting of support framework bottom has the supporting leg, and passes through connecting rod erection joint between the supporting leg. The stable support of the operation table is realized through the support framework, and the four-corner interconnection support of the support framework is ensured through the support legs and the connecting rods.
Preferably, the output end of the first speed reduction motor is provided with a belt pulley mechanism connected with the driven bending roller, a supporting plate on the outer side of the belt pulley mechanism is fixedly provided with an installation cover body, and the belt pulley mechanism is composed of a belt and a wheel disc. Realized that first gear motor drives driven crooked running roller and carries out synchronous revolution through belt pulley mechanism, through the rim plate respectively with driven crooked running roller and first gear motor's axle head butt joint installation, through belt interconnect between the rim plate.
Preferably, the back of the mounting cavity is provided with a sliding structure connected with the support plate in a sliding manner, and the sliding structure is composed of a sliding chute and a sliding block. The sliding groove is arranged on the supporting plate and is connected with the mounting cavity in a sliding mode through the sliding block.
Preferably, the limiting guide mechanism comprises a fixing ring, a second telescopic hydraulic cylinder, an installation frame and a fixing roller, the second telescopic hydraulic cylinder is fixedly installed on the front face of the supporting plate through the fixing ring, the installation frame is installed at the output end of the second telescopic hydraulic cylinder in a butt joint mode, and the fixing roller is installed in the installation frame in a rotating mode. Realize the spacing fixed of the flexible pneumatic cylinder of second through solid fixed ring, the drive mounting bracket through the flexible pneumatic cylinder of second is flexible to be adjusted, makes solid type roller can carry out to adjusting according to the actual size of tubular beam, accomplishes crooked operation.
Preferably, the back fixed mounting of backup pad has control switch, and control switch passes through the wire and respectively with first gear motor, first telescopic hydraulic cylinder and the flexible hydraulic cylinder electric connection of second. The electrical control of the electrical components on the device is realized through the control switch, so that the actual operation requirements of personnel are met.
Compared with the prior art, the utility model has the following beneficial technical effects:
the pipe beam composite radius bending forming device realizes compaction forming of a pipe beam through the mounting cavity and the driving bending die wheel, realizes lifting adjustment of the mounting cavity through the first telescopic hydraulic cylinder, and enables the device to achieve compaction bending of the pipe beam, so that a forming effect is achieved; realize carrying out spacing direction to crooked tubular beams through spacing guiding mechanism, both avoided the tubular beams to lead to the tubular beams whole to take place to walk the shape because of the effort influence during crooked, assurance tubular beams that again can be better is located inside driven bending roller during crooked, prevents the condition that the atress breaks away from.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a rear view of the present invention;
fig. 4 is a structural view of a position-restricting guide mechanism of the present invention.
Reference numerals: 1. a support framework; 2. an operation table; 3. a support plate; 4. a driven bending roller; 5. a limiting and guiding mechanism; 501. a fixing ring; 502. a second telescopic hydraulic cylinder; 503. a mounting frame; 504. a setting roller; 6. a first telescopic hydraulic cylinder; 7. a sliding structure; 8. installing a cavity; 801. a second reduction motor; 9. actively bending the die wheel; 10. installing a cover body; 1001. a belt pulley mechanism; 11. a first reduction motor.
Detailed Description
The technical solution of the present invention is further explained with reference to the accompanying drawings and specific embodiments.
Example one
As shown in figures 1, 2, 3 and 4, the pipe beam composite radius bending forming device provided by the utility model comprises an operation table 2, a supporting plate 3 is fixedly installed at the top of the operation table 2, an installation cavity 8 is slidably installed on the front surface of the supporting plate 3, a driving bending die wheel 9 is rotatably installed in the installation cavity 8, a second speed reduction motor 801 connected with the driving bending die wheel 9 is fixedly installed on the front surface of the installation cavity 8, driven bending rollers 4 are rotatably installed on the supporting plates 3 on two sides of the installation cavity 8, two groups of first telescopic hydraulic cylinders 6 connected with the bottom of the installation cavity 8 are fixedly installed at the bottom of the operation table 2, a first speed reduction motor 11 is fixedly installed on one side of the bottom of the operation table 2, a limiting guide mechanism 5 is fixedly installed on the supporting plate 3 above the driven bending rollers 4, and the limiting guide mechanism 5 comprises a fixing ring 501 and a second telescopic hydraulic cylinder 502, The front surface of the supporting plate 3 is fixedly provided with a second telescopic hydraulic cylinder 502 through a fixing ring 501, the output end of the second telescopic hydraulic cylinder 502 is butt-jointed with the mounting frame 503, and the fixing roller 504 is rotatably arranged in the mounting frame 503.
The pipe beam composite radius bending forming device based on the embodiment 1 has the working principle that: the operator can detect the integrity of the pipe beam composite radius bending forming device, the bearing and installation of the installation components on the device are realized through the supporting plate 3, the bearing and installation of the driving bending die wheel 9 and the second speed reducing motor 801 are realized through the installation cavity 8, the driving bending die wheel 9 is driven to rotate through the second speed reducing motor 801, the pipe beam is compacted and formed through the driving bending die wheel 9, the lifting adjustment of the installation cavity 8 is realized through the first telescopic hydraulic cylinder 6, so that the device achieves the compaction and bending of the pipe beam, thereby achieving the forming effect, the operation mode can rapidly carry out continuous operation according to the requirement of the bending radius of the pipe beam, excessive adjustment is not needed, the auxiliary bending guiding of the pipe beam is realized through the driven bending roller wheel 4, and the effect of limiting traction is achieved, realized carrying out synchronous drive rotation to driven bending roller 4 through first gear motor 11, realize the spacing fixed of the flexible pneumatic cylinder 502 of second through solid fixed ring 501, the regulation of stretching out and drawing back through the drive mounting bracket 503 of the flexible pneumatic cylinder 502 of second, make solid type roller 504 can carry out to the regulation according to the actual size of tubular beam, accomplish crooked operation, realized carrying out spacing direction to crooked tubular beam through spacing guiding mechanism 5, both avoided the tubular beam to lead to the tubular beam whole to take place to walk the shape because of the effort influence during crooked, guarantee tubular beam that again can be better is located inside driven bending roller 4 during crooked, prevent the condition that the atress breaks away from.
Example two
As shown in fig. 2, 3 and 4, compared with the first embodiment, the present invention further includes: bottom fixed mounting of operation panel 2 has support framework 1, support framework 1 includes supporting leg and connecting rod, the four corners fixed mounting of support framework 1 bottom has the supporting leg, and through connecting rod erection joint between the supporting leg, belt pulley mechanism 1001 of being connected with driven bending roll 4 is installed to first gear motor 11's output, fixed mounting has the installation cover body 10 on the backup pad 3 in the belt pulley mechanism 1001 outside, belt pulley mechanism 1001 passes through the belt and constitutes with the rim plate, the back slidable mounting of installation cavity 8 has sliding structure 7 of being connected with backup pad 3, and sliding structure 7 passes through spout and slider group, the back fixed mounting of backup pad 3 has control switch, control switch pass through the wire respectively with first gear motor 11, first telescopic hydraulic cylinder 6 and the telescopic hydraulic cylinder 502 electric connection of second.
In this embodiment, realized the stable support to operation panel 2 through support framework 1, the four corners interconnection that has guaranteed support framework 1 through supporting leg and connecting rod supports, it drives driven crooked running roller 4 and carries out synchronous revolution to have realized first gear motor 11 through belt pulley mechanism 1001, through the rim plate respectively with driven crooked running roller 4 and first gear motor 11 axle head butt joint installation, through belt interconnect between the rim plate, set up in backup pad 3 through the spout, the spout passes through slider and 8 sliding connection of installation cavity, electric control has been realized carrying out the electrical control to the electrical components on the device through control switch, so that personnel's actual operation demand.
The above embodiments are merely some preferred embodiments of the present invention, and those skilled in the art can make various alternative modifications and combinations of the above embodiments based on the technical solution of the present invention and the related teaching of the above embodiments.
Claims (6)
1. A pipe beam composite radius bending forming device comprises an operation table (2), and is characterized in that: the top fixed mounting of operation panel (2) has backup pad (3), the front slidable mounting of backup pad (3) has installation cavity (8), installation cavity (8) internal rotation is installed initiative crooked mould wheel (9), the positive fixed mounting of installation cavity (8) has second gear motor (801) of being connected with initiative crooked mould wheel (9), all rotate on backup pad (3) of installation cavity (8) both sides and install driven crooked running roller (4), the bottom fixed mounting of operation panel (2) has two sets of first telescopic hydraulic cylinder (6) of being connected bottom installation cavity (8), one side fixed mounting of operation panel (2) bottom has first gear motor (11), fixed mounting has stop guide mechanism (5) on backup pad (3) of driven crooked running roller (4) top.
2. The pipe beam composite radius bend forming device of claim 1, wherein: the bottom fixed mounting of operation panel (2) has support framework (1), and support framework (1) includes supporting leg and connecting rod, and the four corners fixed mounting of support framework (1) bottom has the supporting leg, and passes through connecting rod erection joint between the supporting leg.
3. The pipe beam composite radius bend forming device of claim 1, wherein: the belt pulley mechanism (1001) connected with the driven bending roller (4) is installed at the output end of the first speed reducing motor (11), an installation cover body (10) is fixedly installed on the supporting plate (3) on the outer side of the belt pulley mechanism (1001), and the belt pulley mechanism (1001) is composed of a belt and a wheel disc.
4. The pipe beam composite radius bend forming device of claim 1, wherein: the back slidable mounting of installation cavity (8) has sliding structure (7) of being connected with backup pad (3), and sliding structure (7) pass through the spout and constitute with the slider.
5. The pipe beam composite radius bend forming device of claim 1, wherein: spacing guiding mechanism (5) are including solid fixed ring (501), the flexible pneumatic cylinder of second (502), mounting bracket (503) and solid type roller (504), and the front of backup pad (3) has the flexible pneumatic cylinder of second (502) through solid fixed ring (501) fixed mounting, and mounting bracket (503) are installed in the output butt joint of the flexible pneumatic cylinder of second (502), and solid type roller (504) are installed to mounting bracket (503) internal rotation.
6. The pipe beam composite radius bend forming device of claim 1, wherein: the back fixed mounting of backup pad (3) has control switch, control switch pass through the wire respectively with first gear motor (11), first telescopic pneumatic cylinder (6) and second telescopic pneumatic cylinder (502) electric connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220390624.9U CN216881206U (en) | 2022-02-25 | 2022-02-25 | Pipe beam composite radius bending forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220390624.9U CN216881206U (en) | 2022-02-25 | 2022-02-25 | Pipe beam composite radius bending forming device |
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| Publication Number | Publication Date |
|---|---|
| CN216881206U true CN216881206U (en) | 2022-07-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202220390624.9U Active CN216881206U (en) | 2022-02-25 | 2022-02-25 | Pipe beam composite radius bending forming device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116460590A (en) * | 2023-05-18 | 2023-07-21 | 湖南艮通智能装备有限公司 | Automatic continuous production line for section steel arch centering |
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2022
- 2022-02-25 CN CN202220390624.9U patent/CN216881206U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116460590A (en) * | 2023-05-18 | 2023-07-21 | 湖南艮通智能装备有限公司 | Automatic continuous production line for section steel arch centering |
| CN116460590B (en) * | 2023-05-18 | 2023-12-05 | 湖南艮通智能装备有限公司 | Automatic continuous production line for section steel arch centering |
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