CN216880738U - Automatic preprocessing device of ion exchange resin - Google Patents

Automatic preprocessing device of ion exchange resin Download PDF

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Publication number
CN216880738U
CN216880738U CN202220566555.2U CN202220566555U CN216880738U CN 216880738 U CN216880738 U CN 216880738U CN 202220566555 U CN202220566555 U CN 202220566555U CN 216880738 U CN216880738 U CN 216880738U
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tank
acid
regulating valve
flow regulating
ion exchange
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CN202220566555.2U
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黄茜
刘玮
潘珺
刘欣
钟杰
贾予平
孙祥飞
王迪
雷斌斌
郑斐斐
闫一鸣
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Xian Thermal Power Research Institute Co Ltd
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Xian Thermal Power Research Institute Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A20/00Water conservation; Efficient water supply; Efficient water use
    • Y02A20/124Water desalination

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  • Treatment Of Water By Ion Exchange (AREA)

Abstract

The utility model discloses an automatic pretreatment device for ion exchange resin, wherein a plurality of soaking units are arranged in a thermostatic bath, resin to be pretreated is filled in the soaking units, the bottoms of the soaking units are communicated with an acid liquid discharge pipe and an alkali liquid discharge pipe, the acid liquid discharge pipe is communicated with the inlet of an acid liquid collection tank, the alkali liquid discharge pipe is communicated with the inlet of an alkali liquid collection tank, a solution preparation assembly is communicated with the inlet of the soaking units through a solution input pipe, a first flow regulating valve is arranged on the solution input pipe, a second flow regulating valve is arranged on the acid liquid discharge pipe, a third flow regulating valve is arranged on the alkali liquid discharge pipe, the outlet of the acid liquid collection tank and the outlet of the alkali liquid collection tank are communicated with a neutralization reaction chamber, and the device can realize automatic solution preparation, automatic soaking and resin flushing and automatic collection of pretreated waste liquid.

Description

Automatic preprocessing device of ion exchange resin
Technical Field
The utility model belongs to the technical field of application of ion exchange resin for chemical desalination of water treatment, and relates to an automatic pretreatment device for ion exchange resin.
Background
The ion exchange desalting technology removes impurity ions in water by means of exchange reaction of ions on an ion exchanger and ions in the water, so that qualified desalted water is obtained and is widely applied to water treatment processes of various industries. Ion exchange resins are among the most commonly used ion exchangers, and their performance and mode of use directly affect the quality of the chemically desalted effluent. Newly produced resins often contain small amounts of oligomers and monomers that do not participate in the polymerization or condensation reaction, which can migrate into solution when the resin comes into contact with water, acids, bases, or other solutions, affecting the quality of the effluent. In addition, the resin also contains inorganic impurities such as iron, lead, copper, and the like. Therefore, the new resin should be pretreated before use to remove soluble impurities in the resin, so as to not only improve the stability of the resin, but also activate the resin and improve the working exchange capacity of the resin.
The pretreatment method of the ion exchange resin is generally to alternately soak the resin in a hydrochloric acid solution or a sodium hydroxide solution with certain concentration and volume. The pretreatment process is generally performed manually by a worker, and includes the steps of preparing a hydrochloric acid solution or a sodium hydroxide solution, immersing the resin in the solution, stirring the solution, washing the resin, discharging waste liquid, and the like. The concentration of the hydrochloric acid solution for pretreatment is usually 5%, the concentration of the sodium hydroxide solution is usually 2% -4%, the problems of acid solution or alkali solution splashing, medicament volatilization, harm to body health and the like exist in the processes of preparing acid and alkali solutions and subsequent soaking and stirring by workers, the discharge, collection and treatment of the soaked waste liquid are carried out manually, and the risk of contact between the workers and dangerous chemicals is increased. If a resin pretreatment device can be constructed, the device can automatically prepare solution, automatically soak and wash resin and automatically collect pretreatment waste liquid, the whole pretreatment process does not need manual contact of acid liquor and alkali liquor, the problems can be better solved, but similar disclosures are not available in the prior art.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects of the prior art and provides an automatic pretreatment device for ion exchange resin, which can realize automatic solution preparation, automatic resin soaking and flushing and automatic collection of pretreatment waste liquid.
In order to achieve the above purpose, the automatic ion exchange resin pretreatment device of the utility model comprises an acid liquor collection tank, an alkali liquor collection tank, a solution input pipe, a neutralization reaction chamber, a controller, a solution preparation component and a thermostatic bath, wherein a plurality of soaking units are arranged in the thermostatic bath, resin to be pretreated is filled in the soaking units, the bottoms of the soaking units are communicated with an acid liquor discharge pipe and an alkali liquor discharge pipe, the acid liquor discharge pipe is communicated with the inlet of the acid liquor collection tank, the alkali liquor discharge pipe is communicated with the inlet of the alkali liquor collection tank, the solution preparation component is communicated with the inlet of the soaking units through the solution input pipe, the solution input pipe is provided with a first flow regulating valve, the acid liquor discharge pipe is provided with a second flow regulating valve, the alkali liquor discharge pipe is provided with a third flow regulating valve, the control end of the first flow regulating valve, the control end of the second flow regulating valve and the control end of the third flow regulating valve are connected with the controller, the outlet of the acid liquor collecting tank and the outlet of the alkali liquor collecting tank are communicated with the neutralization reaction chamber.
The solution preparation component comprises an acid tank, an alkali tank and a desalting water tank, and the acid tank, the alkali tank and the desalting water tank are connected with the controller.
The acid liquor collecting tank is communicated with the neutralization reaction chamber through a fourth flow regulating valve, and the fourth flow regulating valve is connected with the controller.
The alkali liquor collecting tank is communicated with the neutralization reaction chamber through a fifth flow regulating valve, and the fifth flow regulating valve is connected with the controller.
The bottom of the soaking unit is provided with a stirrer, and the stirrer is connected with the controller.
Concentrated hydrochloric acid with analytical purity and above grade is stored in the acid tank;
sodium hydroxide with analytical purity and above grade is stored in the alkali tank;
the desalting water tank is filled with first-grade reagent water and desalting water of above grade.
The constant temperature medium in the constant temperature groove is water bath or oil bath.
The soaking unit is made of transparent materials.
The top opening of the soaking unit is provided with a cover plate.
The utility model has the following beneficial effects:
when the automatic ion exchange resin pretreatment device is in specific operation, the solution preparation component is used for preparing the medicament, the controller is used for controlling the opening and closing of the flow regulating valves, so that the functions of automatically feeding the soaking solution and flushing the desalted water, automatically controlling the soaking time and automatically collecting and neutralizing acid-base waste liquid are realized, the condition that workers are in close contact with the acid solution and the alkali solution in the resin pretreatment process is avoided, the harm to the human body caused by splashing of the acid solution and the alkali solution is prevented, the safety level is high, the operation is flexible and convenient, the working efficiency and the safety are improved, the workers are prevented from being in close contact with the acid solution and the alkali solution in the whole pretreatment process, the harm to the human body caused by splashing of the solution is prevented, and the pollution to the environment caused by medicament volatilization is reduced by the sealing of the medicament tank and the soaking unit.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Wherein, 1 is a demineralized water tank, 2 is an acid tank, 3 is an alkali tank, 4 is a solution input pipe, 5 is a first flow regulating valve, 6 is a soaking unit, 7 is a cover plate, 8 is resin, 9 is a stirrer, 10 is a constant temperature bath, 11 is an acid liquor discharge pipe, 12 is a second flow regulating valve, 13 is an acid liquor collection tank, 14 is an alkali liquor discharge pipe, 15 is a third flow regulating valve, 16 is an alkali liquor collection tank, 17 is a fourth flow regulating valve, 18 is a fifth flow regulating valve, 19 is a neutralization reaction chamber, and 20 is a controller.
Detailed Description
In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments, and are not intended to limit the scope of the present disclosure. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present disclosure. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
There is shown in the drawings a schematic block diagram of a disclosed embodiment in accordance with the utility model. The figures are not drawn to scale, wherein certain details are exaggerated and possibly omitted for clarity of presentation. The shapes of various regions, layers and their relative sizes and positional relationships shown in the drawings are merely exemplary, and deviations may occur in practice due to manufacturing tolerances or technical limitations, and a person skilled in the art may additionally design regions/layers having different shapes, sizes, relative positions, according to actual needs.
Referring to fig. 1, the automatic pretreatment device for ion exchange resin according to the present invention comprises an acid liquid collection tank 13, an alkali liquid collection tank 16, a solution preparation assembly and a thermostatic bath 10, wherein a plurality of soaking units 6 are arranged in the thermostatic bath 10, a resin 8 to be pretreated is filled in the soaking units 6, a stirrer 9, an acid liquid discharge pipe 11 and an alkali liquid discharge pipe 14 are arranged at the bottom of the soaking units 6, the acid liquid discharge pipe 11 is communicated with an inlet of the acid liquid collection tank 13, the alkali liquid discharge pipe 14 is communicated with an inlet of the alkali liquid collection tank 16, the solution preparation assembly is communicated with an inlet of the soaking unit 6 through a solution input pipe 4, a first flow regulating valve 5 is arranged on the solution input pipe 4, a second flow regulating valve 12 is arranged on the acid liquid discharge pipe 11, a third flow regulating valve 15 is arranged on the alkali liquid discharge pipe 14, the acid liquid collection tank 13 is communicated with a neutralization reaction chamber 19 through a fourth flow regulating valve 17, the alkali liquor collecting tank 16 is communicated with the neutralization reaction chamber 19 through a fifth flow regulating valve 18, and the control end of the first flow regulating valve 5, the control end of the second flow regulating valve 12, the control end of the third flow regulating valve 15, the control end of the fourth flow regulating valve 17 and the control end of the fifth flow regulating valve 18 are connected with a controller 20.
The solution preparation assembly comprises an acid tank 2, an alkali tank 3 and a desalting water tank 1, wherein the acid tank 2, the alkali tank 3 and the desalting water tank 1 are connected with a controller 20, and the output flow of the acid tank 2, the alkali tank 3 and the desalting water tank 1 is controlled by the controller 20.
The acid tank 2 is used for storing concentrated hydrochloric acid of analytical purity and above, the alkali tank 3 is used for storing sodium hydroxide of analytical purity and above, and the desalting water tank 1 is used for storing primary reagent water and desalting water of above.
Soaking unit 6 is transparent material, is convenient for observe, and agitator 9 can be dismantled and change, and the control end of agitator 9 is connected with controller 20.
The soaking unit 6 is provided with a cover plate 7, and the opening and closing of the cover plate 7 are controlled by a controller 20 or can be manually operated.
The constant temperature medium in the constant temperature bath 10 is a water bath or an oil bath.
The solution input pipe 4, the first flow regulating valve 5, the inner wall of the soaking unit 6, the cover plate 7, the stirrer 9 and the inner wall of the neutralization reaction chamber 19 are made of materials resistant to acid and alkali corrosion.
The acid tank 2, the acid liquid discharge pipe 11, the second flow regulating valve 12, the acid liquid collecting tank 13 and the fourth flow regulating valve 17 are made of acid corrosion resistant materials.
The alkali tank 3, the alkali liquor discharge pipe 14, the third flow regulating valve 15, the alkali liquor collecting tank 16 and the fifth flow regulating valve 18 are made of alkali corrosion resistant materials.
The specific working process of the utility model is as follows:
putting resin 8 into a soaking unit 6, opening a first flow regulating valve 5, leading the demineralized water in a demineralized water tank 1 in a solution preparation assembly into the soaking unit 6 through a solution input pipe 4, starting a stirrer 9 for stirring, washing the resin 8 by using the demineralized water, opening a second flow regulating valve 12 or a third flow regulating valve 15, leading the washed waste liquid to be discharged into an acid liquid collecting tank 13 or an alkali liquid collecting tank 16 through an acid liquid discharge pipe 11 or an alkali liquid discharge pipe 14, and repeatedly leading the demineralized water from the demineralized water tank 1 to repeatedly wash the resin 8 during actual operation until the demineralized water led into the soaking unit 6 to wash the resin 8 is basically clear and transparent;
opening the first flow regulating valve 5 to enable the medicament in the solution preparation assembly to be introduced into the soaking unit 6 through the solution input pipe 4 according to a required proportion, simultaneously controlling the constant temperature tank 10 to be heated to a required temperature, completely soaking the resin 8 in the soaking unit 6 in the solution, and periodically starting the stirrer 9 to stir the solution and the resin 8; after the soaking time reaches a set value, when the solution in the soaking unit 6 is acid waste liquid, the second flow regulating valve 12 is opened, so that the acid waste liquid is discharged into the acid liquid collecting tank 13 through the acid liquid discharge pipe 11, and when the waste liquid in the soaking unit 6 is alkali waste liquid, the third flow regulating valve 15 is opened, so that the alkali waste liquid is discharged into the alkali liquid collecting tank 16 through the alkali liquid discharge pipe 14;
opening a first flow regulating valve 5, introducing the desalted water in the desalted water tank 1 into a soaking unit 6 through a solution input pipe 4, fully washing the resin 8 soaked with the acid liquor or the alkali liquor, and controlling a second flow regulating valve 12 or a third flow regulating valve 15 to be opened to discharge washing waste liquid;
when the amount of the waste liquid collected in the acid liquid collecting tank 13 and the alkali liquid collecting tank 16 is proper, the fourth flow regulating valve 17 and the fifth flow regulating valve 18 are controlled to be opened, so that the acid waste liquid and the alkali waste liquid are discharged into the neutralization reaction chamber 19 to be neutralized by acid and alkali and then discharged, and the environment is not polluted.
When the pretreatment soaking is started, the chemical introduced into the soaking unit 6 for the first time is selected to be acid liquid or alkali liquid according to the type of the resin 8, when the acid liquid is introduced during the first soaking, the alkali liquid is introduced during the second soaking, so that the resin 8 is alternately soaked in the acid liquid and the alkali liquid for pretreatment soaking, and the number of times of alternate soaking is set according to needs.
According to the utility model, through automatic preparation of the acid-base solution, automatic soaking and washing of the resin 8 and automatic collection of the pretreatment waste liquid, workers are prevented from being in close contact with the acid solution and the alkali solution in the pretreatment process, the harm to human bodies caused by splashing of the acid solution and the alkali solution is prevented, the occupational health safety level is improved, and the pollution to the environment caused by volatilization of the medicament is reduced through the sealing of the medicament tank and the soaking unit 6.
The utility model realizes the automation of the whole pretreatment process before the ion exchange resin 8 is put into use, can check the state of the resin 8 at any time according to the requirements during pretreatment, and adjust the soaking time, the soaking times, the reagent proportion and the like, has flexible and convenient operation, and improves the working efficiency and the safety.

Claims (9)

1. An automatic pretreatment device for ion exchange resin is characterized by comprising an acid liquor collection tank (13), an alkali liquor collection tank (16), a solution input pipe (4), a neutralization reaction chamber (19), a controller (20), a solution preparation assembly and a constant temperature bath (10), wherein a plurality of soaking units (6) are arranged in the constant temperature bath (10), resin (8) to be pretreated is filled in the soaking units (6), the bottom of each soaking unit (6) is communicated with an acid liquor discharge pipe (11) and an alkali liquor discharge pipe (14), the acid liquor discharge pipe (11) is communicated with the inlet of the acid liquor collection tank (13), the alkali liquor discharge pipe (14) is communicated with the inlet of the alkali liquor collection tank (16), the solution preparation assembly is communicated with the inlet of the soaking unit (6) through the solution input pipe (4), a first flow regulating valve (5) is arranged on the solution input pipe (4), a second flow regulating valve (12) is arranged on the acid liquor discharge pipe (11), a third flow regulating valve (15) is arranged on the alkali liquor discharge pipe (14), the control end of the first flow regulating valve (5), the control end of the second flow regulating valve (12) and the control end of the third flow regulating valve (15) are connected with a controller (20), and the outlet of the acid liquor collecting tank (13) and the outlet of the alkali liquor collecting tank (16) are communicated with the neutralization reaction chamber (19).
2. The apparatus for automatic pretreatment of ion exchange resin according to claim 1, wherein the solution preparation assembly comprises an acid tank (2), a base tank (3) and a desalting water tank (1), and the acid tank (2), the base tank (3) and the desalting water tank (1) are connected to the controller (20).
3. The automatic pretreatment device for ion exchange resin according to claim 2, wherein the acid solution collection tank (13) is connected to the neutralization reaction chamber (19) through a fourth flow control valve (17), and the fourth flow control valve (17) is connected to the controller (20).
4. The automatic pretreatment device of ion exchange resin according to claim 3, wherein the lye collection tank (16) is in communication with the neutralization reaction chamber (19) via a fifth flow control valve (18), the fifth flow control valve (18) being connected to the controller (20).
5. The automatic pretreatment device of ion exchange resin according to claim 4, characterized in that the bottom of the soaking unit (6) is provided with a stirrer (9), and the stirrer (9) is connected with the controller (20).
6. The automatic pretreatment device of ion exchange resin according to claim 1, characterized in that concentrated hydrochloric acid with analytical purity and above grade is stored in the acid tank (2);
sodium hydroxide with analytical purity and above grade is stored in the alkali tank (3);
the desalting water tank (1) is internally provided with primary reagent water and the desalting water with the grade above.
7. The automatic pretreatment apparatus for ion exchange resin according to claim 1, wherein the thermostatic medium in the thermostatic bath (10) is a water bath or an oil bath.
8. The automatic pretreatment device of ion exchange resin according to claim 1, wherein the soaking unit (6) is made of transparent material.
9. The automatic pretreatment device of ion exchange resin according to claim 1, characterized in that a cover plate (7) is provided at the top opening of the soaking unit (6).
CN202220566555.2U 2022-03-15 2022-03-15 Automatic preprocessing device of ion exchange resin Active CN216880738U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202220566555.2U CN216880738U (en) 2022-03-15 2022-03-15 Automatic preprocessing device of ion exchange resin

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202220566555.2U CN216880738U (en) 2022-03-15 2022-03-15 Automatic preprocessing device of ion exchange resin

Publications (1)

Publication Number Publication Date
CN216880738U true CN216880738U (en) 2022-07-05

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ID=82190835

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202220566555.2U Active CN216880738U (en) 2022-03-15 2022-03-15 Automatic preprocessing device of ion exchange resin

Country Status (1)

Country Link
CN (1) CN216880738U (en)

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