CN216869637U - Intelligent vibration temperature sensor and device aging warning monitoring system - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及一种智能化传感器,特别是涉及一种可同时监测设备的振动及温度的智能化振动温度传感器。The utility model relates to an intelligent sensor, in particular to an intelligent vibration temperature sensor which can monitor the vibration and temperature of equipment at the same time.
背景技术Background technique
随着社会科技不断的进步,各个产业领域的设备也不断精进。许多设备在运转的过程中都会有振动的状况产生,尤其设备产生异常状况时,极有可能造成设备故障而导致产线停止运作。另一方面,除了设备运转或环境变异所引起的振动问题之外,因运转所产生的热量也是需要注意的问题,因此为了可以保持质量稳定及运作效率,许多业者会使用振动传感器来测量设备的振动量,再另外使用温度传感器来感测设备的运作温度,以致会有引发设备成本的不当增加的问题。With the continuous advancement of social science and technology, the equipment in various industrial fields is also constantly improving. During the operation of many equipment, there will be vibrations, especially when the equipment is in an abnormal condition, it is very likely to cause equipment failure and cause the production line to stop running. On the other hand, in addition to vibration problems caused by equipment operation or environmental variation, heat generated by operation is also a problem that needs attention. Therefore, in order to maintain stable quality and operation efficiency, many manufacturers use vibration sensors to measure equipment. Vibration, and additionally use a temperature sensor to sense the operating temperature of the equipment, so that there is a problem of causing an undue increase in equipment cost.
又,在振动、温度等的感测数值的分析、监测等方面,就目前市面上的振动传感器及温度传感器而论,一般都需要分别以配线方式连接至计算机系统,分别将振动感测数值与温度感测数值传输至计算机系统后,再利用特定的程序软件加以分析演算,除了导致设备成本增加外,还需要额外的配线、位置及配置劳务,进而造成使用上不便利、配置空间需求增大、及配线劳务负担提高等等的不必要的困扰。In addition, in the analysis and monitoring of the sensing values of vibration, temperature, etc., as far as the vibration sensors and temperature sensors currently on the market are concerned, it is generally necessary to connect them to the computer system by means of wiring, respectively. After the temperature sensing value is transmitted to the computer system, the specific program software is used for analysis and calculation. In addition to increasing the equipment cost, additional wiring, location and configuration labor are required, resulting in inconvenience in use and space requirements for configuration. Unnecessary troubles such as increase and increase in wiring labor burden.
其次,目前广泛地使用安装于家电制品、电子机器及其他各种制品、机器等的用以检测倾斜或振动的传感器,由于必须具有多个配件等的安装构件,因而难以将传感器整体的外型尺寸大幅地小型化,无法适用于电子零件高密度安装技术,同时也有不能够满足小型化、高性能化、高信赖性化的市场要求的缺陷。Secondly, sensors for detecting tilt and vibration are widely used in home appliances, electronic equipment, and other various products and equipment. Since a plurality of mounting members such as accessories are required, it is difficult to adjust the overall appearance of the sensor. The size is greatly reduced, and it cannot be applied to the high-density mounting technology of electronic components. At the same time, it has the disadvantage that it cannot meet the market requirements of miniaturization, high performance, and high reliability.
因此,亟需一种可以提供高性能、高动作感度,且具有耐久性及高信赖性、又可同时监测设备的振动及温度的智能化振动温度传感器。Therefore, there is an urgent need for an intelligent vibration temperature sensor that can provide high performance, high motion sensitivity, durability and reliability, and simultaneously monitor the vibration and temperature of the equipment.
实用新型内容Utility model content
本实用新型的目的是提供一种可同时监测设备的振动及温度的智能化振动温度传感器。The purpose of the utility model is to provide an intelligent vibration temperature sensor which can monitor the vibration and temperature of the equipment at the same time.
为达上述目的,本实用新型提供一种智能化振动温度传感器,其至少包括:一座体,所述座体上形成有一第一枢接部及一容置槽;一第一基板,所述第一基板组设于所述第一枢接部上并设置有一通信单元,且所述第一基板还电性连接有一第二基板,所述第二基板设置于所述容置槽内;及一盖体,所述盖体组设于所述座体上且罩盖所述第一基板,所述盖体前侧设置有一接头,所述接头连通所述第一基板。In order to achieve the above purpose, the present invention provides an intelligent vibration temperature sensor, which at least includes: a base body, on which a first pivot part and an accommodating groove are formed; a first substrate, the first A base plate is set on the first pivot portion and a communication unit is disposed, and the first base plate is also electrically connected to a second base plate, the second base plate is disposed in the accommodating groove; and a A cover body, the cover body is assembled on the base body and covers the first substrate, a connector is provided on the front side of the cover body, and the connector is connected to the first substrate.
根据本实用新型的一实施例,所述座体设置有至少一底枢接件,所述底枢接件通过所述第一枢接部组设于第一基板的至少一基板组孔,使所述第一基板固定于所述第一枢接部上。According to an embodiment of the present invention, the base body is provided with at least one bottom pivot member, and the bottom pivot member is assembled with at least one base plate group hole of the first base plate through the first pivot portion, so that The first base plate is fixed on the first pivot portion.
根据本实用新型的一实施例,所述座体上还设置有一内盖板,所述内盖板设置于所述第二基板上方,且所述内盖板形成有至少一内盖组孔,并设置有至少一内盖枢接件通过所述内盖组孔。According to an embodiment of the present invention, the seat body is further provided with an inner cover plate, the inner cover plate is arranged above the second substrate, and the inner cover plate is formed with at least one inner cover group hole, And at least one inner cover pivoting piece is arranged to pass through the inner cover group hole.
根据本实用新型的一实施例,所述座体上侧形成有至少一第二枢接部,所述内盖枢接件通过所述内盖组孔,并与所述第二枢接部相互组设,使所述内盖板固定组设于所述第二枢接部上且限位所述第二基板于容置槽内。According to an embodiment of the present invention, at least one second pivoting portion is formed on the upper side of the base body, and the inner cover pivoting member passes through the inner cover group hole and is mutually connected with the second pivoting portion. The assembly is such that the inner cover plate is fixedly assembled on the second pivot portion and restricts the second base plate in the accommodating groove.
根据本实用新型的一实施例,所述第一基板以一传输扁平电缆电性连接至所述第二基板。According to an embodiment of the present invention, the first substrate is electrically connected to the second substrate by a flat transmission cable.
根据本实用新型的一实施例,所述座体上侧形成有一结合凸肋,所述盖体内侧设置有一防水垫圈与所述结合凸肋相互组设。According to an embodiment of the present invention, a combination convex rib is formed on the upper side of the base body, and a waterproof gasket is disposed on the inner side of the cover body and is assembled with the combination convex rib.
根据本实用新型的一实施例,所述通信单元信号连接至一计算机系统。According to an embodiment of the present invention, the communication unit is signal-connected to a computer system.
根据本实用新型的一实施例,所述座体侧边还形成有至少一底枢接孔。According to an embodiment of the present invention, at least one bottom pivot hole is formed on the side of the base body.
另外,本实用新型提供一种装置老化预警监控系统,其用于对一运作设备的老化程度进行监控,所述装置老化预警监控系统包括:至少一智能化振动温度传感器,组设于所述运作设备上;以及一计算机系统,所述计算机系统设置有相互电性连接的一运算模块及一信号接收模块,所述信号接收模块持续接收所述通信单元的感测信号且传递至运算模块,所述运算模块运算所述多组感测信号并比对多组感测信号判断运作设备的老化程度。In addition, the present invention provides a device aging early warning monitoring system, which is used to monitor the aging degree of an operating equipment. The device aging early warning monitoring system includes: at least one intelligent vibration temperature sensor, which is arranged in the operating equipment. equipment; and a computer system, the computer system is provided with a computing module and a signal receiving module that are electrically connected to each other, the signal receiving module continuously receives the sensing signal of the communication unit and transmits it to the computing module, so The operation module operates the multiple sets of sensing signals and compares the multiple sets of sensing signals to determine the aging degree of the operating equipment.
根据本实用新型的一实施例,在所述的装置老化预警监控系统中,所述计算机系统还包括一存储模块,所述存储模块电性连接所述信号接收模块及运算模块,所述信号接收模块持续接收的感测信号存储于所述存储模块内,所述运算模块获取所述存储模块的多组感测信号并运算及比对判断运作设备的老化程度。According to an embodiment of the present invention, in the device aging warning monitoring system, the computer system further includes a storage module, the storage module is electrically connected to the signal receiving module and the computing module, the signal receiving module is The sensing signals continuously received by the module are stored in the storage module, and the computing module obtains a plurality of sets of sensing signals from the storage module and calculates and compares to determine the aging degree of the operating equipment.
根据本实用新型的一实施例,在所述的装置老化预警监控系统中,所述运算模块安装有一老化分析程序,且所述运算模块经由所述老化分析程序运算所述多组感测信号并比对多组感测信号判断运作设备的老化程度。According to an embodiment of the present invention, in the device aging early warning monitoring system, an aging analysis program is installed on the computing module, and the computing module operates the plurality of sets of sensing signals through the aging analysis program and generates Comparing multiple sets of sensing signals to determine the aging degree of the operating equipment.
根据本实用新型提供的具体实施例,本实用新型公开了以下技术效果:通过第一基板获取运作设备的振动信号及温度信号,并通过通信单元传送至计算机系统,能够同时监测受测对象的振动及温度信息。According to the specific embodiment provided by the present utility model, the present utility model discloses the following technical effects: the vibration signal and temperature signal of the operating equipment are acquired through the first substrate, and transmitted to the computer system through the communication unit, so that the vibration of the measured object can be monitored simultaneously and temperature information.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only of the present invention. For some embodiments of the present invention, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1为本实用新型智能化振动温度传感器的立体组合图;Fig. 1 is the stereoscopic combined view of the intelligent vibration temperature sensor of the utility model;
图2为本实用新型智能化振动温度传感器的立体分解图;Fig. 2 is the perspective exploded view of the intelligent vibration temperature sensor of the utility model;
图3为本实用新型智能化振动温度传感器的数据分析结果的显示画面的示意图;Fig. 3 is the schematic diagram of the display screen of the data analysis result of the intelligent vibration temperature sensor of the present invention;
图4为本实用新型智能化振动温度传感器的流程图;Fig. 4 is the flow chart of the intelligent vibration temperature sensor of the utility model;
图5为本实用新型智能化振动温度传感器的实施示意图;Fig. 5 is the implementation schematic diagram of the intelligent vibration temperature sensor of the utility model;
图6为本实用新型装置老化预警监控系统的示意图;6 is a schematic diagram of the device aging early warning monitoring system of the present invention;
图7为本实用新型装置老化预警监控系统的方块图;7 is a block diagram of the device aging early warning monitoring system of the present invention;
图8为本实用新型装置老化预警监控系统的方块示意图。FIG. 8 is a block schematic diagram of the device aging early warning monitoring system of the present invention.
符号说明:Symbol Description:
1:智能化振动温度传感器;2:座体;21:第一枢接部;22:容置槽;23:第二枢接部;24:底枢接件;25:内盖板;251:内盖组孔;252:内盖枢接件;26:结合凸肋;27:底枢接孔;3:第一基板;31:传感器基板;310:基板组孔;311:感测单元;312:运算单元;32:通信单元;33:传输扁平电缆;34:第二基板;4:计算机系统;41:运算模块;42:信号接收模块;43:存储模块;44:显示屏幕;5:线材;6:运作设备;7:盖体;8:装置老化预警监控系统;91:接头;92:防水垫圈;S1:振动信号;S2:感测信号;S11~S16、S161:步骤;P1:老化分析程序。1: intelligent vibration temperature sensor; 2: base body; 21: first pivot part; 22: accommodating slot; 23: second pivot part; 24: bottom pivot part; 25: inner cover plate; 251: 252: Inner cover pivot member; 26: Combining convex rib; 27: Bottom pivot hole; 3: First substrate; 31: Sensor substrate; 310: Substrate group hole; 311: Sensing unit; 312 : arithmetic unit; 32: communication unit; 33: transmission flat cable; 34: second substrate; 4: computer system; 41: arithmetic module; 42: signal receiving module; 43: storage module; 44: display screen; 5: wire ;6: Operation equipment; 7: Cover; 8: Device aging warning monitoring system; 91: Connector; 92: Waterproof gasket; S1: Vibration signal; S2: Sensing signal; Analysis program.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
又,以下实施例所提到的方向用语,例如:「上」、「下」、「左」、「右」、「前」、「后」等,仅是参考附图的方向。因此,使用的方向用语是用来说明,而并非用来限制本实用新型;再者,在下列各实施例中,相同或相似的组件将采用相同或相似的组件标号。In addition, the directional terms mentioned in the following embodiments, such as "up", "down", "left", "right", "front", "rear", etc., only refer to the directions of the drawings. Therefore, the directional terms used are used to illustrate rather than limit the present invention; furthermore, in the following embodiments, the same or similar components will use the same or similar reference numerals.
首先,请参阅图1及图2,为本实用新型智能化振动温度传感器的立体组合图及立体分解图。如图1及图2所示,所述智能化振动温度传感器1包含有一座体2、一第一基板3及一盖体7。First, please refer to FIG. 1 and FIG. 2 , which are a three-dimensional combined view and a three-dimensional exploded view of the intelligent vibration temperature sensor of the present invention. As shown in FIG. 1 and FIG. 2 , the intelligent
根据本实用新型的一实施方式,所述座体2上具有至少一第一枢接部21、一容置槽22及至少一第二枢接部23,且所述座体2设置有至少一底枢接件24通过所述第一枢接部21,又所述座体2在第二枢接部23上设置有一内盖板25,所述内盖板25形成有至少一内盖组孔251并设置有至少一内盖枢接件252,所述内盖枢接件252通过所述内盖组孔251且与所述第二枢接部23相互组设(配套对应设置),另所述座体2上形成有一结合凸肋26,所述座体2的侧边形成有至少一底枢接孔27。According to an embodiment of the present invention, the
根据本实用新型的一实施方式,所述第一基板3侧边形成有至少一基板组孔310组设于所述第一枢接部21上,而所述底枢接件24通过所述第一枢接部21组设于第一基板3的基板组孔310,使所述第一基板3固定于所述第一枢接部21上。According to an embodiment of the present invention, at least one base
又,所述第一基板3上设置有一通信单元32及一传输扁平电缆33,所述第一基板3通过传输扁平电缆电性连接至一第二基板34,所述第二基板34设置于所述容置槽22内,而所述内盖板25设置于所述第二基板34上方,且所述内盖枢接件252通过所述内盖组孔251与所述第二枢接部23相互组设,使所述内盖板25固定组设于所述第二枢接部23上且限位所述第二基板34于容置槽22内。In addition, a
又,根据本实用新型的一实施方式,适用于本实用新型的通信单元32包括通信接口、以及通过通信接口以RS232、RS485、RS422、USB等有线通信技术、及/或4G、5G、Wifi、Bluetooth、Lora等无线通信技术进行数据传输的各种通信组件。In addition, according to an embodiment of the present invention, the
又,根据本实用新型的一实施方式,所述第一基板3,第二基板34可以是设置有一感测单元及一运算单元及一通信单元的一传感器基板31。例如,所述第一基板3上可以进一步配置有一感测组件、一感测电路、一感测基板中的至少一种,用以感测温度、振动所产生的感测信号。另外,根据本实用新型的一实施方式,所述第二基板34上可以进一步配置有一感测组件、一感测电路、一感测基板中的至少一种,用以感测温度、振动所产生的感测信号。Furthermore, according to an embodiment of the present invention, the
又,适用于本实用新型的振动、温度测定方式包含单轴及三轴振动监测中的至少一种,可监测设备的振动信号及温度,自动发出警报信号,并提供Feature&Raw&FFT三种数据型态。又,前述Feature包含mean、std、rms、crestf、skew、kurtosis、max、min、p2p、speed、temperature等共31种特征值。In addition, the vibration and temperature measurement methods suitable for the present invention include at least one of uniaxial and triaxial vibration monitoring, which can monitor the vibration signal and temperature of the equipment, automatically issue an alarm signal, and provide three data types of Feature, Raw, and FFT. In addition, the aforementioned Feature includes a total of 31 feature values such as mean, std, rms, crestf, skew, kurtosis, max, min, p2p, speed, and temperature.
又,根据本实用新型的一实施方式,适用于本实用新型的User Interface软件可利用Feature(31种特征值)&Raw&FFT数据交叉比对,分析出设备运作模式,达到预诊及监控设备的功能,可直接判断设备不平衡、不对心、零件松动等问题。In addition, according to an embodiment of the present invention, the User Interface software applicable to the present invention can use Feature (31 kinds of eigenvalues) & Raw & FFT data cross-comparison to analyze the operation mode of the equipment, so as to achieve the functions of pre-diagnosis and monitoring equipment, Problems such as equipment imbalance, misalignment and loose parts can be directly judged.
又,根据本实用新型的一实施方式,适用于本实用新型的通信接口种类包含有线(RS232、RS485、RS422、USB等)及无线(4G、5G、Wifi、Bluetooth、Lora等)的通信技术。如此,就可监测设备的振动信号及温度,通过传输接口将数据传到计算机系统4,利用UI软件进行数据分析,构成本实用新型的智能化振动温度传感器。In addition, according to an embodiment of the present invention, the types of communication interfaces applicable to the present invention include wired (RS232, RS485, RS422, USB, etc.) and wireless (4G, 5G, Wifi, Bluetooth, Lora, etc.) communication technologies. In this way, the vibration signal and temperature of the equipment can be monitored, the data can be transmitted to the
又,根据本实用新型的一技术思想,所述计算机系统4优选地具备一显示设备,用以向用户显示或呈现经UI软件分析数据的结果。例如,可以是显示器、显示面板、显示屏幕、投射装置中的至少一种;又,也可以经由电连接于所述计算机系统4的传输接口、网络、云端、或应用程序而向用户显示或呈现所述数据分析结果。Furthermore, according to a technical idea of the present invention, the
又,根据本实用新型的一技术思想,用以用户显示或呈现经UI软件分析数据的结果的显示设备的显示画面,并未特别限制,只要本实用新型的智能化振动温度传感器所取得的数据分析结果均可以使用。举例来说,例如,其可以是如图3所示的显示画面。Also, according to a technical idea of the present invention, the display screen of the display device for displaying or presenting the results of analyzing data by UI software is not particularly limited, as long as the data obtained by the intelligent vibration temperature sensor of the present invention Analysis results are available. For example, it may be a display screen as shown in FIG. 3 .
又,根据本实用新型的一技术思想,所述显示画面优选为可以显示各种接口参数,例如,Feature,Raw data或者是FFT等模式;端口名称(PortName)、传感器的出厂预设BaudRate;传感器的轴向(Axis);开始接收数据(Connect and Start);传感器的校正(Calibrate);传感器的阈值设定(Set threshold);隐藏窗口(Hide);绘制阈值上下限线条(Plot threshold);滤波功能的开启关闭(Draw Kalman);警报功能的开启关闭(Enablealert);警报点设定(Fearture)等中的至少一种或多种。In addition, according to a technical idea of the present invention, the display screen is preferably capable of displaying various interface parameters, such as Feature, Raw data or FFT modes; port name (PortName), the factory default BaudRate of the sensor; Start receiving data (Connect and Start); Sensor calibration (Calibrate); Sensor threshold setting (Set threshold); Hide window (Hide); Draw upper and lower threshold lines (Plot threshold); Filter At least one or more of the opening and closing of the function (Draw Kalman); the opening and closing of the alarm function (Enablealert); the alarm point setting (Fearture) and the like.
又,根据本实用新型,所述显示画面的实施方式并没有特别限制。Moreover, according to the present invention, the embodiment of the display screen is not particularly limited.
又,根据本实用新型的一实施方式,所述盖体7组设于所述座体2上且罩盖所述第一基板3,又所述盖体7前侧设置有一接头91,所述接头91连通所述第一基板3,另所述盖体7内侧设置有一防水垫圈92与所述结合凸肋26相互组设,以使所述盖体7与所述座体2间可通过所述防水垫圈92紧密接合且达到防水的功效。In addition, according to an embodiment of the present invention, the
接着,请同时参阅前述附图及图5及图4,其为显示本实用新型智能化振动温度传感器的实施示意图及流程图。当本实用新型的智能化振动温度传感器1在使用的情况下,可将一线材5通过所述盖体7的接头91电性连接至所述第一基板3,且将所述线材5连接至一运作设备6,线材5连接至运作设备后,第一基板3接收运作设备6的振动信号及温度信号且运算产生一感测信号(步骤S11)。Next, please refer to the aforementioned accompanying drawings and FIG. 5 and FIG. 4 at the same time, which are schematic diagrams and flow charts showing the implementation of the intelligent vibration temperature sensor of the present invention. When the intelligent
接着,所述感测信号经由通信单元32传送至一计算机系统4(步骤S12),计算机系统4的运算软件解析感测信号并转换成感测数据实时显示于显示屏幕上并存储感测数据(步骤S13),运算软件以时域及频域数据模式交叉分析其感测数据并建立运作设备6运作模式(步骤S14)。Next, the sensing signal is transmitted to a
然后,判断运作设备6是否异常及产生异常原因(步骤S15),而其主要是判断是否有不对心、不平衡、零件松动、轴弯曲、上内环损伤、外环损伤、滚珠损伤、气隙不均、转子条断裂、油膜旋震、油膜晃荡、相位问题、齿轮偏心、齿轮不对中、齿轮啮合不良或断齿、齿轮磨损、齿轮轴弯曲等异常状况,若判断异常状况产生,运算软件发出异常警报信息通知运作设备6现场人员(步骤S16),且同时运算软件停止异常运作设备的运转(步骤S161),若判断无异常状况产生则持续判断。Then, it is judged whether the
当智能化振动温度传感器将时域特征值和频域频谱资料交互分析后找到上述多种异常状况的诊断模式算法,可将此算法写入智能化振动温度传感器的固件中,由智能化振动温度传感器直接判断待测设备是否有上述异常状况,如有上述运作设备异常状况则由智能化振动温度传感器直接发警报给监控系统而不再需要上传时域或频域数据到后端软件分析。When the intelligent vibration temperature sensor analyzes the time domain eigenvalues and the frequency domain spectrum data interactively, it finds the diagnostic mode algorithm for the above-mentioned various abnormal conditions, and this algorithm can be written into the firmware of the intelligent vibration temperature sensor. The sensor directly judges whether the equipment under test has the above abnormal conditions. If the above operating equipment is abnormal, the intelligent vibration temperature sensor directly sends an alarm to the monitoring system without uploading time domain or frequency domain data to the back-end software for analysis.
因此,当运作设备6产生振动或运作温度时,所述第一基板3接收其振动信号及温度信号且进行运算,在运算完毕后通过所述通信单元32以有线或无线方式将感测信号传送至一计算机系统4。Therefore, when the
又,适用于本实用新型的传输方式包括:有线传输方式、无线传输方式。具体而言,有线传输方式可以是例如RS232、RS485、RS422、USB等有线传输技术,而其无线传输方式可以是例如4G、5G、Wifi、Bluetooth、Lora等无线传输技术。In addition, the transmission methods applicable to the present invention include wired transmission methods and wireless transmission methods. Specifically, the wired transmission method may be, for example, a wired transmission technology such as RS232, RS485, RS422, and USB, and the wireless transmission method may be, for example, a wireless transmission technology such as 4G, 5G, Wifi, Bluetooth, and Lora.
又,根据本实用新型,所述计算机系统4接收所述感测信号后,所述计算机系统4的运算软件则解析感测信号并转换成感测数据实时显示于显示屏幕上,并同时将感测数据存储于计算机系统4内。接着,运算软件则将所述感测数据以时域及频域数据模式交叉分析,并建立设备运作模式,以对运作设备6判断是否有不对心、不平衡、零件松动、轴弯曲等异常状况。Furthermore, according to the present invention, after the
若所述运算软件判断运作设备出现异常状况时,所述运算软件发出异常警报信息通知运作设备6现场人员,直到现场人员停止异常运作设备6的运转,由此,所述智能化振动温度传感器1可直接感测所述运作设备6的振动及温度状况,可有效节省设备成本外,还可省去需要额外配线及位置配置等麻烦,进而达到使用方便且节省感测成本的效果。If the computing software determines that the operating equipment is in an abnormal condition, the computing software sends out abnormal alarm information to notify the on-site personnel of the
又,本实用新型的智能化振动温度传感器对于超低频振动、低频振动、中频振动、宽带振动、超宽带振动均十分灵敏,但并非仅限于监测此等超低、低、窄、中、宽、超宽带振动。Also, the intelligent vibration temperature sensor of the present invention is very sensitive to ultra-low frequency vibration, low frequency vibration, medium frequency vibration, broadband vibration, and ultra-broadband vibration, but is not limited to monitoring these ultra-low, low, narrow, medium, wide, Ultra-Broadband Vibration.
另外,本实用新型的智能化振动温度传感器还可以应用于监测特定振动频率、窄频振动行为(如在10Hz至1MHz的范围)或更高频振动行为等,同时也能够监测非常广泛的温度范围。In addition, the intelligent vibration temperature sensor of the present invention can also be applied to monitor specific vibration frequency, narrow frequency vibration behavior (such as in the range of 10Hz to 1MHz) or higher frequency vibration behavior, etc., and can also monitor a very wide temperature range. .
另外,请参阅图6及图7,其为显示本实用新型装置老化预警监控系统的示意图及方块图。如图6及图7所示,所述装置老化预警监控系统8用于一运作设备6老化程度进行监控,且所述装置老化预警监控系统8包括有至少一振动感测器3及一计算机系统4。In addition, please refer to FIG. 6 and FIG. 7 , which are schematic diagrams and block diagrams showing the device aging warning monitoring system of the present invention. As shown in FIG. 6 and FIG. 7 , the device aging early
本实用新型中的智能化振动温度传感器1固定组设于所述运作设备6。所述运作设备6可以是马达。在所述运作设备6上可组设有多组智能化振动温度传感器1。在本实施例中,以一组智能化振动温度传感器1组设于所述运作设备6上,且所述智能化振动温度传感器1设置有一传感器基板31,所述传感器基板31设置有一感测单元311及一运算单元312及一通信单元32。所述感测单元311电性连接所述运算单元312,所述运算单元312另电性连接所述通信单元32,所述通信单元32包括通信接口、以及通过通信接口以RS232、RS485、RS422、USB等有线通信技术、及/或、4G、5G、Wifi、Bluetooth、Lora等无线通信技术进行数据传输的各种通信组件。另,所述智能化振动温度传感器1还包括有一接头91,所述接头91上设置有一线材5,所述线材5一端电性连接所述传感器基板31,另一端电性连接所述运作设备6。The intelligent
又,所述计算机系统4设置有相互电性连接的一运算模块41及一信号接收模块42及一存储模块43,且所述信号接收模块42信号连接所述通信单元32,而所述运算模块41内安装有一老化分析程序P1。In addition, the
又,根据本实用新型的一实施方式,适用于本实用新型的通信接口种类包含有线(RS232、RS485、RS422、USB等)及无线(4G、5G、Wifi、Bluetooth、Lora等)的通信技术。如此,就可监测运作设备6的振动信号,通过传输接口将数据传到计算机系统4利用UI软件进行数据分析而构成本实用新型的装置老化预警监控系统8。In addition, according to an embodiment of the present invention, the types of communication interfaces applicable to the present invention include wired (RS232, RS485, RS422, USB, etc.) and wireless (4G, 5G, Wifi, Bluetooth, Lora, etc.) communication technologies. In this way, the vibration signal of the
又,根据本实用新型的一技术思想,所述计算机系统4优选地具备一显示屏幕44,用以向用户显示或呈现经UI软件分析数据的结果。例如,可以是显示器、显示面板、显示屏幕、投射装置中的至少一种;又,也可以经由电连接于所述计算机系统的传输接口、网络、云端、或应用程序而向用户显示或呈现所述数据分析结果。Furthermore, according to a technical idea of the present invention, the
另,再请参阅图8所示,其为本实用新型装置老化预警监控系统的方块示意图。所述运作设备6在运作时会有因振动而产生的振动信号S1,而所述感测单元311则接收运作设备6的振动信号S1,且所述感测单元311接收到振动信号S1后,所述感测单元311将其振动信号S1传递至所述运算单元312,所述运算单元312接收所述振动信号S1后进行运算且转换成数字数据的一感测信号S2,且所述运算单元312将其感测信号S2持续传递至所述通信单元32,而所述信号接收模块42持续接收所述通信单元32的感测信号S2,且所述信号接收模块42接收的感测信号S2存储于所述存储模块43内。In addition, please refer to FIG. 8 again, which is a block diagram of the device aging warning monitoring system of the present invention. The operating
又,适用于本实用新型的传输方式包括:有线传输方式、无线传输方式。具体而言,有线传输方式可以是例如RS232、RS485、RS422、USB等有线传输技术,而其无线传输方式可以是例如4G、5G、Wifi、Bluetooth、Lora等无线传输技术。In addition, the transmission methods applicable to the present invention include wired transmission methods and wireless transmission methods. Specifically, the wired transmission method may be, for example, a wired transmission technology such as RS232, RS485, RS422, and USB, and the wireless transmission method may be, for example, a wireless transmission technology such as 4G, 5G, Wifi, Bluetooth, and Lora.
又,所述运算模块41获取所述存储模块43的多组感测信号S2,并在所述运算模块41获取足够的感测信号S2样本数时,即进行频谱转换,而其频谱转换方法如下:In addition, the
有一X轴离散信号如下:There is an X-axis discrete signal as follows:
x[n]=(n=0,.....,N-1)x[n]=(n=0,.....,N-1)
对在离散的频率点right at discrete frequency points
其中,X轴频谱转换的数据表示可用矩阵Tx如下表示。Among them, the data representation of the X-axis spectrum conversion can be represented by the matrix T x as follows.
fx0:第一频率点频率,Ax0:第一频率点频率对应到的幅值。f x0 : the frequency of the first frequency point, A x0 : the amplitude corresponding to the frequency of the first frequency point.
fx1:第二频率点频率,Ax1:第二频率点频率对应到的幅值。f x1 : the frequency of the second frequency point, A x1 : the amplitude corresponding to the frequency of the second frequency point.
另外,Y轴与Z轴重复上述步骤得出:In addition, repeat the above steps for the Y-axis and Z-axis to obtain:
fy0:第一频率点频率,Ay0:第一频率点频率对应的幅值。f y0 : the frequency of the first frequency point, A y0 : the amplitude corresponding to the frequency of the first frequency point.
fy1:第二频率点频率,Ay1:第二频率点频率对应的幅值f y1 : the frequency of the second frequency point, A y1 : the amplitude corresponding to the frequency of the second frequency point
……
……
……
fyn:第n频率点频率,Ayn:第n频率点频率对应到的幅值f yn : the frequency of the nth frequency point, A yn : the amplitude corresponding to the frequency of the nth frequency point
fz0:第一频率点频率,Az0:第一频率点频率对应到的幅值。f z0 : the frequency of the first frequency point, A z0 : the amplitude corresponding to the frequency of the first frequency point.
fz1:第二频率点频率,Az1:第二频率点频率对应到的幅值。f z1 : the frequency of the second frequency point, A z1 : the amplitude corresponding to the frequency of the second frequency point.
……
……
……
fzn:第n频率点频率,Azn:第n频率点频率对应到的幅值。f zn : the frequency of the nth frequency point, A zn : the amplitude corresponding to the frequency of the nth frequency point.
所述运算模块41继续获取下一笔足够的感测信号S2样本数数据,进行频谱转换如上步骤,则得到第二组频谱数据。The
fx0:第一频率点频率,Bx0:第一频率点频率对应到的幅值。f x0 : the frequency of the first frequency point, B x0 : the amplitude corresponding to the frequency of the first frequency point.
fx1:第二频率点频率,Bx1:第二频率点频率对应到的幅值。f x1 : the frequency of the second frequency point, B x1 : the amplitude corresponding to the frequency of the second frequency point.
……
……
……
fxn:第n频率点频率,Bxn:第n频率点频率对应到的幅值。f xn : the frequency of the nth frequency point, B xn : the amplitude corresponding to the frequency of the nth frequency point.
所述运算单元41将第一组与第二组X/Y/Z轴数据做关系式演算,演算方式如下:The
其中,Ai代表第1组第i频率点的振幅值,Bi代表第2组第i频率点的振幅值。Among them, A i represents the amplitude value of the ith frequency point in the first group, and B i represents the amplitude value of the ith frequency point in the second group.
表示第1组所有振幅值平均值。 Indicates the average value of all amplitude values in the first group.
表示第2组所有振幅值平均值。 Indicates the average value of all amplitude values in the second group.
所述运算单元41重复上述步骤对X/Y/Z轴数据做关系式演算,分别得出第一和第二样本数的关联性,也就是第1组和第2组X轴rxST及第1组和第2组Y轴rxST及第1组和第2组Y轴rxST,而后设定X/Y/Z轴向的权重比例设定,进而可分别从X轴向的输出频谱比对老化分比及Y轴向的输出频谱比对老化分比及Z轴向的输出频谱比对老化分比判断其运作设备6老化程度。The
因此,根据本实用新型可用一段时间的频谱变化来观察装置的老化趋势。例如,使用者可以按照需求而以小时、天、月为时间单位而选用起始时点和结束时点来界定一段时间来观察装置的老化趋势,进而达到可有效监控装置运作及振动情形并判断老化程度的效果。Therefore, according to the present invention, the aging trend of the device can be observed by the frequency spectrum change over a period of time. For example, the user can select the starting time point and the ending time point to define a period of time to observe the aging trend of the device in hours, days, and months as time units, so as to effectively monitor the operation and vibration of the device and judge effect of aging.
以上,虽然已经以如上的实施例举例并详细说明了本实用新型的内容,然而本实用新型并非仅限定于此等实施方式而已。本实用新型所属技术领域的技术人员应当能够明了并理解:在不脱离本实用新型的精神和范围内,当可再进行各种的改动与修饰;例如,将前述实施例中所示的各技术内容加以组合或变更而成为新的实施方式,此等实施方式也当然视为本实用新型所属内容。因此,本实用新型所要保护的范围也包括后述的技术范围及其所界定的范围。In the above, although the content of the present invention has been exemplified and described in detail by the above embodiments, the present invention is not limited to these embodiments. Those skilled in the art to which the present invention pertains should be able to appreciate and understand that various changes and modifications can be made without departing from the spirit and scope of the present invention; Contents are combined or changed to form new embodiments, and it goes without saying that these embodiments are also regarded as contents to which the present invention belongs. Therefore, the scope to be protected by the present invention also includes the technical scope described later and the scope defined therein.
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