CN216867006U - Energy-saving device of air compressor - Google Patents

Energy-saving device of air compressor Download PDF

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CN216867006U
CN216867006U CN202220303187.2U CN202220303187U CN216867006U CN 216867006 U CN216867006 U CN 216867006U CN 202220303187 U CN202220303187 U CN 202220303187U CN 216867006 U CN216867006 U CN 216867006U
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air compressor
compressor
protective
energy
protective shell
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范艺婷
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Zhijie Yunfu Dalian Information Technology Co ltd
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Zhijie Yunfu Dalian Information Technology Co ltd
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Abstract

The utility model provides an energy-saving device for an air compressor, which is characterized by comprising an installation base, a compression tank and a compressor, wherein a fixed block is arranged below the installation base, rollers are arranged below the fixed block, a protective pad is arranged below the compression tank, the protective pad is arranged on the installation base, a protective shell is arranged on the compression tank, a protective cover is arranged on the protective shell, and the energy-saving operation is carried out on the air compressor when the high-efficiency permanent magnet variable frequency screw air compressor is used, and the energy of a permanent magnet motor of the high-efficiency permanent magnet variable frequency screw air compressor is saved by more than 10% compared with that of a common motor and is saved by more than 30% compared with that of the common air compressor. Screw air compressor machine has simple structure, small, the reliability is higher, stable, maintain advantages such as simple, and bottom installation gyro wheel can conveniently carry out position shift operation through the handle, and the protective housing of top installation and puigging can reduce the noise that the in-process of work operation produced, and the ventilation fan of installation can help inside to carry out the heat dissipation operation.

Description

一种空气压缩机节能装置An air compressor energy saving device

技术领域technical field

本实用新型涉及空气压缩机领域,特别涉及一种空气压缩机节能装置。The utility model relates to the field of air compressors, in particular to an air compressor energy-saving device.

背景技术Background technique

空气压缩机是一种用以压缩气体的设备。空气压缩机与水泵构造类似。大多数空气压缩机是往复活塞式,旋转叶片或旋转螺杆,可按照工作原理、润滑方式、性能等分为多个种类。空压机噪声的控制主要采用消声器、消声坑道和隔声技术三个方面。空气压缩机是一种利用电动机将气体在压缩腔内进行压缩并使压缩的气体具有一定压力的设备。An air compressor is a device used to compress gas. The air compressor is similar in construction to the water pump. Most air compressors are reciprocating piston type, rotary vane or rotary screw, which can be divided into several types according to working principle, lubrication method, performance, etc. The control of air compressor noise mainly adopts three aspects: muffler, muffler tunnel and sound insulation technology. An air compressor is a device that uses a motor to compress gas in a compression chamber and make the compressed gas have a certain pressure.

实用新型内容Utility model content

本实用新型的目的是设计一种空气压缩机节能装置,在使用的时候可以帮助空气压缩机进行节能操作。The purpose of the utility model is to design an air compressor energy-saving device, which can help the air compressor to perform energy-saving operation when in use.

为了达到上述实用新型目的,本实用新型采用的技术方案为:一种空气压缩机节能装置,其特征在于,包括安装底座、压缩罐以及压缩机,所述安装底座下设有固定块,所述固定块下设有滚轮,所述压缩罐下设有防护垫,所述防护垫安装在安装底座上,所述压缩罐上设有防护壳,所述防护壳上设有防护盖,所述防护盖一侧设有合页,所述合页一侧安装在防护壳上,所述防护盖远离合页的一侧下方设有磁吸块一,所述防护壳上设有磁吸块二,所述防护盖上设有把手。In order to achieve the purpose of the above utility model, the technical solution adopted by the present utility model is: an air compressor energy-saving device, which is characterized in that it comprises an installation base, a compression tank and a compressor, and a fixing block is arranged under the installation base, and the A roller is arranged under the fixed block, a protective pad is arranged under the compression tank, the protection pad is installed on the mounting base, a protective shell is arranged on the compression tank, and a protective cover is arranged on the protective shell. One side of the cover is provided with a hinge, one side of the hinge is mounted on the protective shell, a magnetic attraction block 1 is provided under the side of the protective cover away from the hinge, and the second magnetic attraction block is provided on the protective shell, The protective cover is provided with a handle.

优选的,所述磁吸块一安装在磁吸块二上方。Preferably, the first magnetic attraction block is installed above the second magnetic attraction block.

优选的,所述滚轮是万向轮,且固定块一侧安装刹车。Preferably, the roller is a universal wheel, and a brake is installed on one side of the fixed block.

优选的,所述防护壳与防护盖内设有隔音层,所述压缩机安装在防护壳内,所述压缩机一侧设有进气口,所述进气口内设有空气过滤器,所述压缩机安装在压缩罐上,所述防护壳一侧设有通口一,所述通口一内设有通风扇,所述防护壳与通口一相邻的一侧设有通口二,所述通口二内设有防护网,所述防护壳远离设有通风扇的一侧设有出气口,所述出气口安装在压缩罐上,所述压缩罐的一侧设有支架,所述支架安装在安装底座上,两个所述支架之间设有移动把手。Preferably, a sound insulation layer is provided in the protective shell and the protective cover, the compressor is installed in the protective shell, an air inlet is arranged on one side of the compressor, and an air filter is arranged in the air inlet, The compressor is installed on the compression tank, one side of the protective shell is provided with a through port, a ventilation fan is arranged in the first port, and a through port is provided on the side of the protective shell adjacent to the first port. 2. There is a protective net in the second port. The protective shell is provided with an air outlet on the side away from the ventilation fan. The air outlet is installed on the compression tank, and a bracket is provided on one side of the compression tank. , the bracket is installed on the installation base, and a moving handle is arranged between the two brackets.

优选的,所述压缩机是永磁变频螺杆式空压机。Preferably, the compressor is a permanent magnet variable frequency screw air compressor.

本实用新型的有益效果为:这种空气压缩机节能装置,在使用的时候对于空气压缩机进行节能操作,高效永磁变频螺杆空压机,其永磁电机比一般的电机节能10%以上,具有恒压空气,不会造成压差浪费,用多少气打多少气,不用加卸载等优势。比一般的空压机节能30%以上。变频生产用气对现代生产制造尤其适合,大用气量的单位也可采用离心机组,高效率大流量缓解高峰用气不足问题。The beneficial effects of the utility model are as follows: the air compressor energy-saving device can perform energy-saving operation on the air compressor when in use, and the permanent magnet motor of the high-efficiency permanent magnet variable frequency screw air compressor can save energy by more than 10% compared with the general motor, It has the advantages of constant pressure air, no waste of pressure difference, and no need to load and unload. More than 30% energy saving than ordinary air compressors. The variable frequency production gas is especially suitable for modern production and manufacturing. Centrifugal units can also be used in units with large gas consumption, which can alleviate the problem of insufficient peak gas consumption with high efficiency and large flow.

螺杆式空压机具有结构简单、体积小、可靠性更高、稳定、维护简单等优势,底部安装滚轮可以通过移动把手方便进行位置移动操作,上方安装的防护壳与隔音层可以减小工作运行的过程中产生的噪音,安装的通风扇可以帮助内部进行散热操作。The screw air compressor has the advantages of simple structure, small size, higher reliability, stability, and simple maintenance. The bottom-mounted roller can easily move the position by moving the handle, and the protective shell and sound insulation layer installed on the top can reduce the working operation. The noise generated in the process, the installed ventilation fan can help the internal cooling operation.

附图说明Description of drawings

图1为本实用新型一种空气压缩机节能装置主视透视图;Fig. 1 is the front perspective view of a kind of air compressor energy-saving device of the present invention;

图2为本实用新型一种空气压缩机节能装置主视图;2 is a front view of an air compressor energy-saving device of the present invention;

图3为本实用新型一种空气压缩机节能装置防护盖连接处放大图。Figure 3 is an enlarged view of the connection of a protective cover of an air compressor energy-saving device of the present invention.

附图标记对照表:Reference number comparison table:

1、安装底座;2、固定块;3、滚轮;4、支架;5、移动把手;6、防护垫;7、压缩罐;8、压缩机;9、防护壳;10、通风扇;11、通口一;12、通口二;13、防护网;14、隔音层;15、空气过滤器;16、进气口;17、出气口;18、防护盖;19、把手;20、合页;21、磁吸块一;22、磁吸块二。1. Installation base; 2. Fixed block; 3. Roller; 4. Bracket; 5. Moving handle; 6. Protective pad; 7. Compression tank; 8. Compressor; 9. Protective shell; 10. Ventilation fan; 11. port 1; 12, port 2; 13, protective net; 14, sound insulation layer; 15, air filter; 16, air inlet; 17, air outlet; 18, protective cover; 19, handle; 20, hinge ; 21, magnetic block one; 22, magnetic block two.

具体实施方式Detailed ways

为了使本实用新型的内容更容易被清楚地理解,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。其中相同的零部件用相同的附图标记表示。需要说明的是,下面描述中使用的词语“前”、“后”、“左”、“右”、“上”和“下”指的是附图中的方向,词语“内”和“外”分别指的是朝向或远离特定部件几何中心的方向。In order to make the content of the present utility model easier to understand clearly, the technical solutions in the embodiments of the present utility model will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present utility model. Wherein the same parts are denoted by the same reference numerals. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to the directions in the drawings, and the words "inner" and "outer" ” refer to directions towards or away from the geometric center of a particular part, respectively.

如图1所示,一种空气压缩机节能装置,这种空气压缩机节能装置,在使用的时候对于空气压缩机进行节能操作,包括安装底座1、压缩罐7以及压缩机8,安装底座1下设有固定块2,固定块2下设有滚轮3,底部安装滚轮3可以通过移动把手5方便进行位置移动操作,滚轮3是万向轮,且固定块2一侧安装刹车,压缩罐7下设有防护垫6,防护垫6安装在安装底座1上。As shown in FIG. 1 , an air compressor energy-saving device, this air compressor energy-saving device performs energy-saving operations on the air compressor when in use, including an installation base 1, a compression tank 7 and a compressor 8, and the installation base 1 There is a fixed block 2 below, and a roller 3 is arranged under the fixed block 2. The bottom of the roller 3 can be easily moved by moving the handle 5. The roller 3 is a universal wheel, and a brake is installed on one side of the fixed block 2. The compression tank 7 There is a protective pad 6 below, and the protective pad 6 is installed on the mounting base 1 .

在压缩罐7上设有防护壳9,防护壳9上设有防护盖18,防护盖18一侧设有合页20,合页20一侧安装在防护壳9上,防护盖18远离合页20的一侧下方设有磁吸块一21,防护壳9上设有磁吸块二22,磁吸块一21安装在磁吸块二22上方,防护盖18上设有把手19。A protective shell 9 is provided on the compression tank 7, and a protective cover 18 is provided on the protective shell 9. One side of the protective cover 18 is provided with a hinge 20, one side of the hinge 20 is installed on the protective shell 9, and the protective cover 18 is away from the hinge. One magnetic block 21 is provided under one side of the 20 , the second magnetic block 22 is provided on the protective shell 9 , the first magnetic block 21 is installed above the second magnetic block 22 , and the protective cover 18 is provided with a handle 19 .

在防护壳9与防护盖18内设有隔音层14,防护壳9与隔音层14可以减小工作运行的过程中产生的噪音,压缩机8安装在防护壳9内,压缩机8是永磁变频螺杆式空压机,高效永磁变频螺杆空压机,螺杆式空压机具有结构简单、体积小、可靠性更高、稳定、维护简单等优势,其永磁电机比一般的电机节能10%以上,具有恒压空气,不会造成压差浪费,用多少气打多少气,不用加卸载等优势,比一般的空压机节能30%以上,变频生产用气对现代生产制造尤其适合,大用气量的单位也可采用离心机组,高效率大流量缓解高峰用气不足问题。A sound insulation layer 14 is provided in the protective shell 9 and the protective cover 18. The protective shell 9 and the sound insulation layer 14 can reduce the noise generated in the process of operation. The compressor 8 is installed in the protective shell 9, and the compressor 8 is a permanent magnet. Variable frequency screw air compressor, high-efficiency permanent magnet variable frequency screw air compressor, screw air compressor has the advantages of simple structure, small size, higher reliability, stability, and simple maintenance, and its permanent magnet motor is more energy-saving than ordinary motors 10 % or more, it has constant pressure air, will not cause waste of pressure difference, how much air is used, no need to load and unload, etc. It saves more than 30% energy than ordinary air compressors. Frequency conversion production air is especially suitable for modern production and manufacturing. Centrifugal units can also be used for units with large gas consumption, which can alleviate the problem of insufficient gas consumption during peak periods with high efficiency and large flow.

压缩机8的一侧设有进气口16,进气口16内设有空气过滤器15,压缩机8安装在压缩罐7上,防护壳9一侧设有通口一11,通口一11内设有通风扇10,安装的通风扇10可以帮助内部进行散热操作,防护壳9与通口一11相邻的一侧设有通口二12,通口二12内设有防护网13,防护壳9远离设有通风扇10的一侧设有出气口17,出气口17安装在压缩罐7上,压缩罐7的一侧设有支架4,支架4安装在安装底座1上,两个支架4之间设有移动把手5。One side of the compressor 8 is provided with an air inlet 16, and an air filter 15 is arranged in the air inlet 16. The compressor 8 is installed on the compression tank 7, and one side of the protective shell 9 is provided with a port 11, and a port 1. 11 is provided with a ventilation fan 10, the installed ventilation fan 10 can help the internal heat dissipation operation, the side of the protective shell 9 adjacent to the first port 11 is provided with a second port 12, and the second port 12 is provided with a protective net 13. , the protective shell 9 is provided with an air outlet 17 away from the side where the ventilation fan 10 is provided, and the air outlet 17 is installed on the compression tank 7. One side of the compression tank 7 is provided with a bracket 4, and the bracket 4 is installed on the mounting base 1, and the two A moving handle 5 is arranged between the brackets 4 .

本实用新型在其工作时,安装的压缩机8进行工作,对于空气进行压缩操作,空气可以通过通口二12与防护网13进入,压缩完成的空气可以存储在压缩罐7内,在工作的工程中,压缩机8是磁变频螺杆空压机比一般的空压机节能30%以上,同时螺杆式空压机具有结构简单、体积小、可靠性更高、稳定、维护简单等优势,可以更加节能,安装的防护壳9与隔音层14起到减小噪音的作用,工作工程中压缩机8温度上升,可以通过通风扇10对于装置进行降温操作。When the utility model is in operation, the installed compressor 8 works to compress the air. The air can enter through the second port 12 and the protective net 13, and the compressed air can be stored in the compression tank 7. In the project, the compressor 8 is a magnetic variable frequency screw air compressor that saves more than 30% energy than the general air compressor. At the same time, the screw air compressor has the advantages of simple structure, small volume, higher reliability, stability, and simple maintenance. More energy saving, the installed protective shell 9 and the sound insulation layer 14 play a role in reducing noise, the temperature of the compressor 8 rises during the work process, and the ventilation fan 10 can be used to cool the device.

以上所述仅为本实用新型专利的较佳实施例而已,并不用以限制本实用新型专利,凡在本实用新型专利的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型专利的保护范围之内。The above are only the preferred embodiments of the present invention patent, and are not intended to limit the present invention patent. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention patent shall be Included within the scope of protection of this utility model patent.

Claims (5)

1.一种空气压缩机节能装置,其特征在于,包括安装底座(1)、压缩罐(7)以及压缩机(8),所述安装底座(1)下设有固定块(2),所述固定块(2)下设有滚轮(3),所述压缩罐(7)下设有防护垫(6),所述防护垫(6)安装在安装底座(1)上,所述压缩罐(7)上设有防护壳(9),所述防护壳(9)上设有防护盖(18),所述防护盖(18)一侧设有合页(20),所述合页(20)一侧安装在防护壳(9)上,所述防护盖(18)远离合页(20)的一侧下方设有磁吸块一(21),所述防护壳(9)上设有磁吸块二(22),所述防护盖(18)上设有把手(19)。1. An energy-saving device for an air compressor, characterized in that it comprises a mounting base (1), a compression tank (7) and a compressor (8), and a fixing block (2) is provided under the mounting base (1), so A roller (3) is arranged under the fixing block (2), a protection pad (6) is arranged under the compression tank (7), and the protection cushion (6) is installed on the mounting base (1). (7) A protective shell (9) is provided on the protective shell (9), a protective cover (18) is provided on the protective shell (9), and a hinge (20) is provided on one side of the protective cover (18), and the hinge ( 20) One side is installed on the protective shell (9), the protective cover (18) is provided with a magnetic block 1 (21) under the side of the protective cover (18) away from the hinge (20), and the protective shell (9) is provided with a magnetic block 1 (21). The second magnetic attraction block (22) is provided with a handle (19) on the protective cover (18). 2.根据权利要求1所述的一种空气压缩机节能装置,其特征在于,所述磁吸块一(21)安装在磁吸块二(22)上方。2 . The energy-saving device for an air compressor according to claim 1 , wherein the first magnetic attraction block ( 21 ) is installed above the second magnetic attraction block ( 22 ). 3 . 3.根据权利要求1所述的一种空气压缩机节能装置,其特征在于,所述滚轮(3)是万向轮,且固定块(2)一侧安装刹车。3. An air compressor energy-saving device according to claim 1, characterized in that the roller (3) is a universal wheel, and a brake is installed on one side of the fixing block (2). 4.根据权利要求1所述的一种空气压缩机节能装置,其特征在于,所述防护壳(9)与防护盖(18)内设有隔音层(14),所述压缩机(8)安装在防护壳(9)内,所述压缩机(8)一侧设有进气口(16),所述进气口(16)内设有空气过滤器(15),所述压缩机(8)安装在压缩罐(7)上,所述防护壳(9)一侧设有通口一(11),所述通口一(11)内设有通风扇(10),所述防护壳(9)与通口一(11)相邻的一侧设有通口二(12),所述通口二(12)内设有防护网(13),所述防护壳(9)远离设有通风扇(10)的一侧设有出气口(17),所述出气口(17)安装在压缩罐(7)上,所述压缩罐(7)的一侧设有支架(4),所述支架(4)安装在安装底座(1)上,两个所述支架(4)之间设有移动把手(5)。4. An air compressor energy-saving device according to claim 1, characterized in that, a sound insulation layer (14) is provided in the protective shell (9) and the protective cover (18), and the compressor (8) Installed in the protective casing (9), the compressor (8) is provided with an air inlet (16) on one side, and an air filter (15) is arranged in the air inlet (16), and the compressor ( 8) Installed on the compression tank (7), one side of the protective shell (9) is provided with a port one (11), and a ventilation fan (10) is provided in the port one (11), and the protective shell (9) is provided with a ventilation fan (10). (9) The side adjacent to the first port (11) is provided with a second port (12), the second port (12) is provided with a protective net (13), and the protective shell (9) is far away from the device. An air outlet (17) is provided on the side with the ventilation fan (10), the air outlet (17) is installed on the compression tank (7), and a bracket (4) is provided on one side of the compression tank (7), The bracket (4) is mounted on the mounting base (1), and a moving handle (5) is arranged between the two brackets (4). 5.根据权利要求1所述的一种空气压缩机节能装置,其特征在于,所述压缩机(8)是永磁变频螺杆式空压机。5. An air compressor energy saving device according to claim 1, characterized in that, the compressor (8) is a permanent magnet variable frequency screw air compressor.
CN202220303187.2U 2022-02-15 2022-02-15 Energy-saving device of air compressor Active CN216867006U (en)

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CN202220303187.2U CN216867006U (en) 2022-02-15 2022-02-15 Energy-saving device of air compressor

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Application Number Priority Date Filing Date Title
CN202220303187.2U CN216867006U (en) 2022-02-15 2022-02-15 Energy-saving device of air compressor

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CN216867006U true CN216867006U (en) 2022-07-01

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