CN216867002U - New energy automobile air conditioner compressor vortex static disc precision forging - Google Patents

New energy automobile air conditioner compressor vortex static disc precision forging Download PDF

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Publication number
CN216867002U
CN216867002U CN202220695045.5U CN202220695045U CN216867002U CN 216867002 U CN216867002 U CN 216867002U CN 202220695045 U CN202220695045 U CN 202220695045U CN 216867002 U CN216867002 U CN 216867002U
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China
Prior art keywords
static disc
disc body
air conditioner
new energy
vortex
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CN202220695045.5U
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Chinese (zh)
Inventor
张太良
王丽梅
申剑
季长茂
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Jiangsu Winner Machinery Co Ltd
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Jiangsu Winner Machinery Co Ltd
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Abstract

The utility model discloses a precision forging piece for a vortex static disc of an air conditioner compressor of a new energy automobile, which comprises a static disc body, wherein an involute wrap is arranged on the vortex disc of the static disc body, the involute wrap is 4-6 circles, the static disc body is of an integral structure and is forged by aluminum alloy, and a plurality of through grooves radially penetrating through the outer wall of the static disc body are further formed in the edge of the static disc body. The filter shell cold precision forging has the technical advantages of more reasonable design, simple structure, stable operation, low noise, low vibration, few parts, high reliability and the like, the involute wrap on the scroll can reach 4-6 circles, the aluminum alloy has good fluidity when being extruded and formed, the die cavity is easily filled, and the product yield is high; the automobile part light-weight forming die has the advantages of high internal tissue density, good mechanical property, high yield, long service life of the die, high material utilization rate, high production efficiency, low cost and short production period, and can meet the light-weight matching requirement of automobile parts.

Description

New energy automobile air conditioner compressor vortex static disc precision forging
Technical Field
The utility model belongs to the technical field of forging forming, and particularly relates to an aluminum alloy static disc.
Background
The air condition compressor scroll plate has the technical advantages of high volumetric efficiency, stable operation, low noise, low vibration, few parts, high reliability and the like, the aluminum alloy scroll static plate belongs to key parts in the air condition compressor, and the overall quality of the compressor is directly influenced by the good and poor product quality. The vortex vacuum pump aluminum alloy static disc produced by the method of directly cutting the aluminum alloy bar cannot meet the design and use requirements of the whole product, wastes aluminum alloy materials, and has high processing cost and long production period. The involute wrap on the prior scroll plate in China is also formed by pressure casting processing. Chinese patent CN1799765A discloses a warm extrusion molding method of a scroll plate, which is to heat an aluminum alloy blank to 450-500 ℃, then take out the heated aluminum alloy blank, perform lubrication treatment within 3-5S, then place the aluminum alloy blank into a die cavity for one-time extrusion molding, take out the molded scroll plate and place the molded scroll plate into a tempering furnace at 165-180 ℃ for artificial aging treatment for 8-10 h. The graphite protective layer is not coated before the warm extrusion heating, the surface is easy to oxidize at the heating temperature of 450-plus-500 ℃, the blank lubrication is performed under the condition of 450-plus-500 ℃, the graphite emulsion lubricant is difficult to absorb and float due to overhigh temperature, the lubrication effect is poor during the warm forging, in addition, the heating temperature of the forging extrusion blank is low, the vortex wall thickness is thin, the metal fluidity is poor during the extrusion forming, the metal is difficult to fill, the material shortage is caused, the yield is low, the ejection of the product after the extrusion forming is difficult due to incomplete lubrication, and the mold is easy to damage due to overhigh bearing pressure. And because the lubricating effect is not good during warm forging and the heating temperature of the forging extrusion blank is low, the involute wrap on the scroll plate can only be 2-4 circles generally, and when the number of the involute wrap exceeds 4 circles, the aluminum alloy has poor fluidity and the die cavity is not easy to fill, thereby causing material shortage and causing low yield.
Disclosure of Invention
The utility model provides a forged and formed vortex static disc precision forging piece of a new energy automobile air conditioner compressor, which has the advantages that a metal streamline is not cut off, a crystalline grain structure is compact, the mechanical property is high, the deformation is avoided in the processing process due to the forging forming, the product precision is high, the material utilization rate is high, the production cycle is short, the efficiency is high, especially when an involute coil body on a vortex disc is extruded and formed for 4-6 circles, the fluidity of aluminum alloy can be improved, a die cavity is filled with the involute coil body without shortage, and meanwhile, the light-weight matching requirements of automobile parts can be met.
The utility model is realized by the following technical scheme:
new energy automobile air conditioner compressor vortex quiet dish precision forging, including quiet dish body, be equipped with on the vortex dish of quiet dish body and roll up the body gradually burst at seams, the book body that gradually bursts at seams be 4-6 circles, quiet dish body form by the aluminum alloy forging for overall structure, quiet dish body edge still be equipped with a plurality of radial logical grooves that run through of quiet dish body outer wall.
The number of the through grooves is 2-4.
The through grooves are uniformly distributed on the edge of the static disc body.
The bottom surface and the side surface of the static disc body are provided with air holes, and the bottom surface of the static disc body is provided with radiating fins.
Compared with the prior art, the utility model has the following beneficial effects:
compared with the prior art, the utility model has the advantages that: the involute wrap on the scroll plate can reach 4-6 circles, and the aluminum alloy has good fluidity during extrusion molding, is easy to fill a die cavity, and has high yield of products; the automobile part light-weight forming die has the advantages of high internal tissue density, good mechanical property, high yield, long service life of the die, high material utilization rate, high production efficiency, low cost and short production period, and can meet the light-weight matching requirement of automobile parts.
Drawings
FIG. 1 is a schematic structural diagram of a first embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a second embodiment of the present invention;
fig. 3 is a bottom view of an embodiment of the present invention.
Number in the figure: 1. container body, 2, annular part, 3, opening, 4, logical groove.
Detailed Description
The technical solution of the present invention is further specifically described below by way of examples with reference to the accompanying drawings.
The first embodiment of the utility model is shown in the figures 1 and 3, and the precision forging piece for the vortex static disc of the air conditioner compressor of the new energy automobile comprises a static disc body, wherein an involute winding body 1 is arranged on the vortex disc of the static disc body, the involute winding body 1 is five circles, the static disc body is of an integral structure and is formed by forging aluminum alloy, three through grooves 4 radially penetrating through the outer wall of the static disc body are uniformly formed in the edge of the static disc body, air holes 2 are formed in the bottom surface and the side surface of the static disc body, and radiating fins 3 are arranged on the bottom surface of the static disc body.
The second embodiment of the utility model is shown in the figures 2 and 3, and the new energy automobile air conditioner compressor vortex static disc fine forging piece comprises a static disc body, wherein an involute winding body 1 is arranged on a vortex disc of the static disc body, the involute winding body 1 is five circles, the static disc body is of an integral structure and is formed by forging aluminum alloy, four through grooves 4 radially penetrating through the outer wall of the static disc body are further formed in the edge of the static disc body, air holes 2 are formed in the bottom surface and the side surface of the static disc body, and radiating fins 3 are arranged on the bottom surface of the static disc body.
The embodiments are only for the purpose of facilitating understanding of the technical solutions of the present invention, and do not constitute a limitation to the scope of the present invention, and any simple modification, equivalent change and modification made to the above solutions without departing from the contents of the technical solutions of the present invention or the technical spirit of the present invention still fall within the scope of the present invention.

Claims (4)

1. New energy automobile air conditioner compressor vortex quiet dish smart forging, including quiet dish body, be equipped with on the vortex dish of quiet dish body and involute coil body. The edge of the static disc body is also provided with a plurality of through grooves (4) which radially penetrate through the outer wall of the static disc body.
2. The new energy automobile air conditioner compressor vortex static disc fine forging of claim 1, characterized in that: the number of the through grooves (4) is 2-4.
3. The precision forging piece for the vortex static disc of the air conditioner compressor of the new energy automobile as claimed in claim 1 or 2, characterized in that: the through grooves (4) are uniformly distributed on the edge of the static disc body.
4. The new energy automobile air conditioner compressor vortex static disc fine forging of claim 3, characterized in that: the bottom surface and the side of quiet dish body all be equipped with the gas pocket for two, and the bottom surface of quiet dish body is equipped with fin three.
CN202220695045.5U 2022-03-29 2022-03-29 New energy automobile air conditioner compressor vortex static disc precision forging Active CN216867002U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202220695045.5U CN216867002U (en) 2022-03-29 2022-03-29 New energy automobile air conditioner compressor vortex static disc precision forging

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202220695045.5U CN216867002U (en) 2022-03-29 2022-03-29 New energy automobile air conditioner compressor vortex static disc precision forging

Publications (1)

Publication Number Publication Date
CN216867002U true CN216867002U (en) 2022-07-01

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202220695045.5U Active CN216867002U (en) 2022-03-29 2022-03-29 New energy automobile air conditioner compressor vortex static disc precision forging

Country Status (1)

Country Link
CN (1) CN216867002U (en)

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