CN216866899U - Impact-resistant electromagnetic speed change mechanism for yaw motor of wind turbine generator - Google Patents
Impact-resistant electromagnetic speed change mechanism for yaw motor of wind turbine generator Download PDFInfo
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Abstract
The utility model aims to provide an anti-impact electromagnetic speed change mechanism for a yaw motor of a wind turbine generator, which comprises: the electromagnetic load-relieving device comprises an electromagnetic drive gearbox, an electromagnetic load-relieving mechanism and an elastic load buffer. The mechanism can realize multi-stage speed change through electromagnetic drive, and can provide rotating speeds and torques of different levels according to the actual yaw condition; at the moment of yaw starting and stopping, the elastic load buffer can counteract instantaneous impact load; after the yaw brake is started, the electromagnetic unloading mechanism can protect the yaw motor and the whole mechanism and avoid damage caused by brake impact. The utility model realizes the multi-stage speed change function and the unloading function through the electromagnetic drive, reduces the damage of the yaw system component to the maximum extent, and solves the problem of high failure rate of the yaw system damage.
Description
Technical Field
The utility model relates to the field of wind driven generators, in particular to an impact-resistant electromagnetic speed change mechanism for a yaw motor of a wind turbine generator.
Background
After the wind turbine generator runs for many years, the problem of faults of a sliding yaw system is very outstanding, mainly manifested by damage of a yaw speed reducer, burning loss of a driving motor, abrasion of an electromagnetic brake, breakage of a yaw tooth, breakage of a sliding plate and the like, and the abrasion of the lower surface of a gear ring of some wind turbine generators is serious, so that the yaw resistance is increased. At the moment of starting yaw action, because the direct starting torque of the asynchronous motor has large impact, overload can be caused when the damping friction force of the sliding plate is increased or the internal resistance of the speed reducer is increased (such as gear oil viscosity caused by low temperature), and the transmission mechanism can be damaged after long-term operation. After the yaw motor stops, the electromagnetic brake of the motor is put into use, at the moment, a gap exists between a large yaw tooth and a reducer driving gear (as shown in figure 1), and a gear gap also exists between an internal gear of the yaw reducer. Under the action of external wind load, the yaw disc can move, the phenomenon of tooth-tooth collision occurs, and the impact force is transmitted to the yaw motor and the electromagnetic brake through the speed reducer.
Aiming at the problems, the utility model provides an impact-resistant electromagnetic speed change mechanism for a yaw motor of a wind turbine generator, which can realize multi-stage speed change through electromagnetic drive, can provide rotating speeds and torques of different levels according to the actual yaw condition, protects the yaw motor and the whole mechanism when yaw starts and stops, avoids the damage caused by impact load, and solves the problem of high damage failure rate of a yaw system.
SUMMERY OF THE UTILITY MODEL
An anti-impact electromagnetic speed change mechanism for a yaw motor of a wind turbine generator comprises: the electromagnetic load-relieving device comprises an electromagnetic drive gearbox 1, an electromagnetic load-relieving mechanism 2 and an elastic load buffer 3; the electromagnetic drive type multi-speed transmission is characterized in that the electromagnetic drive gearbox 1 is connected with the tail end of the electromagnetic unloading mechanism 2 through a coupler, the front end of the electromagnetic unloading mechanism 2 is connected with the elastic load buffer 3 through the coupler, multi-stage speed change of the electromagnetic drive type multi-speed transmission mechanism can be achieved through electromagnetic drive, a yaw motor and the whole mechanism are protected in the moment of yaw starting and stopping, and damage caused by instantaneous impact load is avoided.
The electromagnetic drive gearbox 1 consists of an electromagnetic gear shifter 4, an input end moving gear set 5, an input end fixed gear set 6, a transmission spline shaft 7, an output end moving gear set 8, an output end fixed gear set 9, an output spline shaft 10, a gear shift transmission rod 11, an input spline shaft 12, a spline shaft bearing 13 and a spline shaft end cover 14; the transmission spline shaft 7, the output spline shaft 10 and the input spline shaft 12 are fixed on a gearbox shell through a spline shaft end cover 14; the input end fixed gear set 6 is matched with the input spline shaft 12, the input end moving gear set 5 and the output end fixed gear set 9 are matched with the transmission spline shaft 7, the output end moving gear set 8 is matched with the output spline shaft 10, and the input end fixed gear set 6 and the output end fixed gear set 9 are positioned by the spline shaft bearing 13 and cannot move; two electromagnets are turned into +
The gear 4 is respectively connected with the input end moving gear set 5 and the output end moving gear set 8 through a gear shifting transmission rod 11; the electromagnetic drive gearbox 1 can change the meshing relationship between gear sets through the electromagnetic gear shifter 4, so that the change of the rotating speed and the torque is realized.
The electromagnetic unloading mechanism 2 consists of a coil shell 15, an electromagnetic coil 16, an electromagnetic unloading driving disc 17, a driving gear ring 18, a driven gear ring 19, an electromagnetic unloading driven disc 20 and a driven end coupler 21; the electromagnetic coil 16 is fixed inside the coil housing 15; the driving gear ring 18 is fixed on the electromagnetic unloading driving disc 17 through bolts; the driven gear ring 19 is fixed on the electromagnetic unloading driven disc 20 through bolts; the driven end coupler 21 is fixed on the electromagnetic unloading driven disc 20 through bolts; inner holes of the electromagnetic unloading driving disc 17, the driving gear ring 18, the driven gear ring 19, the electromagnetic unloading driven disc 20 and the driven end coupling 21 are of an internal spline structure and are coaxial; the mechanism drives an electromagnetic unloading driven disc 20 through an electromagnetic coil 16 to realize the meshing control of a driving gear ring 18 and a driven gear ring 19, and when the yawing action is stopped, the meshing is released, so that the yawing motor and the electromagnetic driving gearbox 1 are prevented from being subjected to impact load.
The elastic load buffer 3 consists of a rotary buffer sliding block 22, a high-load spring 23, a load buffer main body 24 and a rotary buffer bearing 25; the rotary damping slide 22 is engaged with the load damper main body 24, and the rotary damping slide 22 can be rotated 120 degrees; one end of a high-load spring 23 is fixed on the rotary buffering slide block 22, and the other end is fixed on a load buffer main body 24; the rotation buffer bearing 25 is fitted with the inner hole of the load buffer main body 24; when the mechanism is subjected to instantaneous impact load, the impact load is converted into the tensile force of the high-load spring 23 through the rotation action, and the aim of offsetting the instantaneous impact load is fulfilled.
The electromagnetic gear shifter 4 consists of a gear shifter plug 26, a gear shifter spring 27, a lifting bolt 28, a gear shifter coil 29, a gear shifting piston 30 and a movable iron core 31; the movable iron core 31 is mounted on two sides of the shifting piston 30 through the lifting eye screw 28; the shifter spring 27 has one end connected to the eye screw 28 and the other end connected to the shifter cap 26; the electromagnetic gear shifter 4 can realize the left and right movement of the gear shifting piston 30 and is the core of the variable speed drive of the electromagnetic drive gearbox 1.
The utility model has the beneficial effects that:
the mechanism can realize multi-stage speed change through electromagnetic drive, and can provide rotating speeds and torques of different levels according to the actual yaw condition; at the moment of yaw starting and stopping, the elastic load buffer 3 can counteract instantaneous impact load; after the yaw brake is started, the electromagnetic unloading mechanism 2 can protect the yaw motor and the whole mechanism and avoid damage caused by brake impact.
Drawings
FIG. 1 is a schematic diagram of an application scenario of an embodiment of the present invention;
FIG. 2 is a general assembly isometric view of an embodiment of the present invention;
FIG. 3 is an assembly view of an electromagnetic drive transmission according to an embodiment of the present invention;
FIG. 4 is an assembly view of an electromagnetic load shedding mechanism of an embodiment of the present invention;
FIG. 5 is an assembly view of a spring load cushion of an embodiment of the present invention;
FIG. 6 is an assembly view of the electromagnetic shifter of the embodiment of the present invention;
wherein 1-electromagnetic drive gear box; 2-an electromagnetic unloading mechanism; 3-elastic load buffer; 4-an electromagnetic gear shifter; 5-input end gear set; 6-input fixed gear set; 7-a transmission spline shaft; 8-output end gear set; 9-output fixed gear set; 10-output spline shaft; 11-a shift transmission rod; 12-inputting a spline shaft; 13-spline shaft bearing; 14-spline shaft end cap; 15-coil housing; 16-an electromagnetic coil; 17-an electromagnetic unloading driving disc; 18-a driving gear ring; 19-a driven gear ring; 20-electromagnetic unloading driven disc; 21-driven end coupling; 22-rotating buffer slide block; 23-high load spring; 24-a load cushion body; 25-rotating buffer bearing; 26-shifter blanking cap; 27-a shifter spring; 28-eye screw; 29-shifter coil; 30-a shifting piston; 31-moving the core;
Detailed Description
Referring to fig. 2 to fig. 6, an anti-impact electromagnetic speed change mechanism for a yaw motor of a wind turbine generator (as shown in fig. 2) according to an embodiment of the present invention includes: the electromagnetic load-relieving device comprises an electromagnetic drive gearbox 1, an electromagnetic load-relieving mechanism 2 and an elastic load buffer 3; the electromagnetic drive type multi-speed transmission is characterized in that the electromagnetic drive gearbox 1 is connected with the tail end of the electromagnetic unloading mechanism 2 through a coupler, the front end of the electromagnetic unloading mechanism 2 is connected with the elastic load buffer 3 through the coupler, multi-stage speed change of the electromagnetic drive type multi-speed transmission mechanism can be achieved through electromagnetic drive, a yaw motor and the whole mechanism are protected in the moment of yaw starting and stopping, and damage caused by instantaneous impact load is avoided.
The electromagnetic drive gearbox 1 (shown in fig. 3) is composed of an electromagnetic gear shifter 4, an input end moving gear set 5, an input end fixed gear set 6, a drive spline shaft 7, an output end moving gear set 8, an output end fixed gear set 9, an output spline shaft 10, a gear shift transmission rod 11, an input spline shaft 12, a spline shaft bearing 13 and a spline shaft end cover 14; the transmission spline shaft 7, the output spline shaft 10 and the input spline shaft 12 are fixed on a gearbox shell through a spline shaft end cover 14; the input end fixed gear set 6 is matched with the input spline shaft 12, the input end moving gear set 5 and the output end fixed gear set 9 are matched with the transmission spline shaft 7, the output end moving gear set 8 is matched with the output spline shaft 10, and the input end fixed gear set 6 and the output end fixed gear set 9 are positioned by the spline shaft bearing 13 and cannot move; the two electromagnetic gear shifters 4 are respectively connected with the input end moving gear set 5 and the output end moving gear set 8 through the gear shifting transmission rod 11; the electromagnetic drive gearbox 1 can change the meshing relationship between gear sets through the electromagnetic gear shifter 4, so that the change of the rotating speed and the torque is realized.
The electromagnetic unloading mechanism 2 (as shown in fig. 4) is composed of a coil housing 15, an electromagnetic coil 16, an electromagnetic unloading driving disk 17, a driving gear ring 18, a driven gear ring 19, an electromagnetic unloading driven disk 20 and a driven end coupler 21; the electromagnetic coil 16 is fixed inside the coil housing 15; the driving gear ring 18 is fixed on the electromagnetic unloading driving disc 17 through bolts; the driven gear ring 19 is fixed on the electromagnetic unloading driven disc 20 through bolts; the driven end coupler 21 is fixed on the electromagnetic unloading driven disc 20 through bolts; inner holes of the electromagnetic unloading driving disc 17, the driving gear ring 18, the driven gear ring 19, the electromagnetic unloading driven disc 20 and the driven end coupler 21 are all of an internal spline structure and are coaxial; the mechanism drives an electromagnetic unloading driven disc 20 through an electromagnetic coil 16 to realize the meshing control of a driving gear ring 18 and a driven gear ring 19, and when the yawing action is stopped, the meshing is released, so that the yawing motor and the electromagnetic driving gearbox 1 are prevented from being subjected to impact load.
The elastic load buffer 3 (as shown in fig. 5) is composed of a rotary buffer slide block 22, a high-load spring 23, a load buffer main body 24 and a rotary buffer bearing 25; the rotary damping slide 22 is engaged with the load damper main body 24, and the rotary damping slide 22 can be rotated by 120 degrees; one end of a high-load spring 23 is fixed on the rotary buffering slide block 22, and the other end is fixed on a load buffer main body 24; the rotation buffer bearing 25 is fitted with the inner hole of the load buffer main body 24; when the mechanism is subjected to instantaneous impact load, the impact load is converted into the tensile force of the high-load spring 23 through the rotation action, and the aim of offsetting the instantaneous impact load is fulfilled.
The electromagnetic gear shifter 4 (as shown in fig. 6) is composed of a gear shifter cover 26, a gear shifter spring 27, a lifting eye screw 28, a gear shifter coil 29, a gear shifting piston 30 and a movable iron core 31; the movable iron core 31 is mounted on two sides of the shifting piston 30 through the lifting eye screw 28; the shifter spring 27 has one end connected to the eye screw 28 and the other end connected to the shifter cap 26; the electromagnetic gear shifter 4 can realize the left and right movement of the gear shifting piston 30 and is the core of the variable speed drive of the electromagnetic drive gearbox 1.
The electromagnetic gear shifter 4 can realize the left-right movement of the gear shifting piston 30 and is the core of the variable speed drive of the electromagnetic drive gearbox 1. The electromagnetic drive gearbox 1 can change the meshing relationship between gear sets through the electromagnetic gear shifter 4, so that the change of the rotating speed and the torque is realized, and the mechanism can provide different levels of rotating speed and torque according to the actual yaw condition. The electromagnetic unloading mechanism 2 drives the electromagnetic unloading driven disc 20 through the electromagnetic coil 16 to realize the meshing control of the driving gear ring 18 and the driven gear ring 19, and after the yaw brake is started, the electromagnetic unloading mechanism 2 loosens the meshing of the driving gear ring 18 and the driven gear ring 19 to protect the yaw motor and the whole mechanism and avoid the damage caused by the brake impact. At the moment of yaw starting and stopping, the elastic load buffer 3 can counteract the instantaneous impact load.
The foregoing description has described specific embodiments of the present invention. It is to be understood that the present invention is not limited to the specific embodiments described above, and that various changes or modifications may be made by one skilled in the art within the scope of the appended claims without departing from the spirit of the utility model. The embodiments and features of the embodiments of the present application may be combined with each other arbitrarily without conflict.
Claims (5)
1. An anti-impact electromagnetic speed change mechanism for a yaw motor of a wind turbine generator comprises: the electromagnetic load-relieving device comprises an electromagnetic drive gearbox (1), an electromagnetic load-relieving mechanism (2) and an elastic load buffer (3); the electromagnetic drive type yaw motor is characterized in that the electromagnetic drive gearbox (1) is connected with the tail end of the electromagnetic unloading mechanism (2) through a coupler, the front end of the electromagnetic unloading mechanism (2) is connected with the elastic load buffer (3) through the coupler, the electromagnetic drive type yaw motor is capable of achieving multi-stage speed change through electromagnetic drive, in the moment of yaw starting and stopping, a yaw motor and the whole mechanism are protected, and damage caused by instantaneous impact load is avoided.
2. The impact-resistant electromagnetic speed change mechanism for the yaw motor of the wind turbine generator set is characterized in that the electromagnetic drive gearbox (1) consists of an electromagnetic gear shifter (4), an input end moving gear set (5), an input end fixed gear set (6), a drive spline shaft (7), an output end moving gear set (8), an output end fixed gear set (9), an output spline shaft (10), a gear shift transmission rod (11), an input spline shaft (12), a spline shaft bearing (13) and a spline shaft end cover (14); the transmission spline shaft (7), the output spline shaft (10) and the input spline shaft (12) are fixed on a gearbox shell through spline shaft end covers (14); the input end fixed gear set (6) is matched with the input spline shaft (12), the input end moving gear set (5) and the output end fixed gear set (9) are matched with the transmission spline shaft (7), the output end moving gear set (8) is matched with the output spline shaft (10), and the input end fixed gear set (6) and the output end fixed gear set (9) are positioned by the spline shaft bearing (13) and cannot move; the two electromagnetic gear shifters (4) are respectively connected with the input end moving gear set (5) and the output end moving gear set (8) through gear shifting transmission rods (11); the electromagnetic drive gearbox (1) can change the meshing relation between the gear sets through the electromagnetic gear shifter (4), and therefore the change of the rotating speed and the torque is achieved.
3. The impact-resistant electromagnetic speed change mechanism for the yaw motor of the wind turbine generator set is characterized in that the electromagnetic unloading mechanism (2) consists of a coil shell (15), an electromagnetic coil (16), an electromagnetic unloading driving disc (17), a driving gear ring (18), a driven gear ring (19), an electromagnetic unloading driven disc (20) and a driven end coupler (21); the electromagnetic coil (16) is fixed on the inner side of the coil shell (15); the driving gear ring (18) is fixed on the electromagnetic unloading driving disc (17) through bolts; the driven gear ring (19) is fixed on the electromagnetic unloading driven disc (20) through bolts; the driven end coupling (21) is fixed on the electromagnetic unloading driven disc (20) through bolts; inner holes of the electromagnetic unloading driving disc (17), the driving gear ring (18), the driven gear ring (19), the electromagnetic unloading driven disc (20) and the driven end coupler (21) are all of an internal spline structure and are coaxial; the mechanism drives an electromagnetic unloading driven disc (20) through an electromagnetic coil (16), realizes the meshing control of a driving gear ring (18) and a driven gear ring (19), and releases meshing when the yawing action stops, so that the yawing motor and the electromagnetic driving gearbox (1) are prevented from being subjected to impact load.
4. The impact-resistant electromagnetic speed change mechanism for the yaw motor of the wind turbine generator set is characterized in that the elastic load buffer (3) consists of a rotary buffer sliding block (22), a high-load spring (23), a load buffer main body (24) and a rotary buffer bearing (25); the rotary buffering slide block (22) is matched with the load buffer main body (24), and the rotary buffering slide block (22) can rotate for 120 degrees; one end of a high-load spring (23) is fixed on the rotary buffering slide block (22), and the other end is fixed on the load buffer main body (24); the rotary buffering bearing (25) is matched with an inner hole of the load buffer main body (24); when the mechanism is subjected to instantaneous impact load, the impact load is converted into the tensile force of a high-load spring (23) through the rotation action, and the aim of offsetting the instantaneous impact load is fulfilled.
5. The impact-resistant electromagnetic speed change mechanism for the yaw motor of the wind turbine generator set is characterized in that the electromagnetic gear shifter (4) consists of a gear shifter cover (26), a gear shifter spring (27), a lifting eye screw (28), a gear shifter coil (29), a gear shift piston (30) and a movable iron core (31); the movable iron core (31) is arranged on two sides of the gear shifting piston (30) through lifting ring screws (28); one end of a shifter spring (27) is connected to the lifting bolt (28), and the other end of the shifter spring is connected to the shifter blanking cover (26); the electromagnetic gear shifter (4) can realize the left-right movement of the gear shifting piston (30) and is the variable speed driving core of the electromagnetic driving gearbox (1).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202220014499.1U CN216866899U (en) | 2022-01-05 | 2022-01-05 | Impact-resistant electromagnetic speed change mechanism for yaw motor of wind turbine generator |
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| CN202220014499.1U CN216866899U (en) | 2022-01-05 | 2022-01-05 | Impact-resistant electromagnetic speed change mechanism for yaw motor of wind turbine generator |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114396356A (en) * | 2022-01-05 | 2022-04-26 | 中国大唐集团有限公司内蒙古分公司 | Impact-resistant electromagnetic speed change mechanism for yaw motor of wind turbine generator |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114396356A (en) * | 2022-01-05 | 2022-04-26 | 中国大唐集团有限公司内蒙古分公司 | Impact-resistant electromagnetic speed change mechanism for yaw motor of wind turbine generator |
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