CN216856637U - A reation kettle for lubricating grease production - Google Patents
A reation kettle for lubricating grease production Download PDFInfo
- Publication number
- CN216856637U CN216856637U CN202220030738.2U CN202220030738U CN216856637U CN 216856637 U CN216856637 U CN 216856637U CN 202220030738 U CN202220030738 U CN 202220030738U CN 216856637 U CN216856637 U CN 216856637U
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- China
- Prior art keywords
- homogenizing
- kettle body
- stirrer
- feed inlet
- cavity
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 239000004519 grease Substances 0.000 title claims abstract description 24
- 230000001050 lubricating effect Effects 0.000 title claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 title claims description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 26
- 238000003756 stirring Methods 0.000 claims description 41
- 239000000463 material Substances 0.000 claims description 29
- 230000005540 biological transmission Effects 0.000 claims description 24
- 238000000265 homogenisation Methods 0.000 claims description 20
- 238000007790 scraping Methods 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 3
- 238000010030 laminating Methods 0.000 claims description 2
- 238000003466 welding Methods 0.000 claims description 2
- 230000006978 adaptation Effects 0.000 claims 1
- 238000002156 mixing Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 7
- 230000006872 improvement Effects 0.000 description 7
- 239000000654 additive Substances 0.000 description 5
- 230000008901 benefit Effects 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- -1 have good stability Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000007127 saponification reaction Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000010689 synthetic lubricating oil Substances 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
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Landscapes
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The utility model discloses a pressure kettle for producing lubricating grease, which comprises a kettle body, supporting legs, a motor, a stirrer, a first feed inlet, a second feed inlet, a discharge outlet, a controller, a power supply lead and a pre-homogenizing mechanism.
Description
Technical Field
The utility model particularly relates to a pressure kettle for lubricating grease production, and relates to the related field of chemical equipment.
Background
The lubricating grease mainly has the functions of reducing mechanical friction and preventing mechanical abrasion, also has the functions of protecting metal corrosion and sealing and preventing dust, is mainly prepared from mineral oil (or synthetic lubricating oil) and a thickening agent, and needs to be subjected to saponification reaction under the action of pressure in a pressure kettle in the production process of the lubricating grease.
The existing pressure kettle needs to uniformly mix the raw materials and the additives in the leading-in kettle in the using process, but the raw materials and the additives are easily layered after entering the kettle, the consistency is poor, so that the pressure kettle needs a long time to uniformly mix the media, and the production efficiency is influenced.
SUMMERY OF THE UTILITY MODEL
Therefore, in order to solve the above-mentioned disadvantages, the present invention provides an autoclave for grease production.
The utility model is realized in such a way that a pressure kettle for producing lubricating grease is constructed, the device comprises a kettle body, supporting legs, a motor, a stirrer, a first feed inlet, a second feed inlet, a discharge outlet, a controller, a power supply wire and a pre-homogenizing mechanism, the supporting legs are fixedly welded on the bottom surface of the kettle body, the motor is installed at the top of the kettle body, the stirrer is installed at the top of the inner side of the kettle body and driven by the motor, the first feed inlet and the second feed inlet are respectively arranged at two sides of the top surface of the kettle body, the first feed inlet and the second feed inlet are symmetrically arranged along the left side and the right side of the motor, the discharge outlet is arranged in the middle of the bottom surface of the kettle body, the controller is installed at the front side of the kettle body, the power supply wire is fixed at the rear side of the kettle body, the motor and the power supply wire are both electrically connected with the controller, the pre-homogenizing mechanism is arranged at the upper end of the inner side of the kettle body, the mechanism of homogenizing in advance includes the homogenization chamber, the unloading passageway, scrapes material spare, homogenization spiral shell area, spiral section and multiple rabbling mechanism, the internal side upper end of cauldron is provided with the homogenization chamber, homogenization chamber bottom is provided with the unloading passageway to the unloading passageway is linked together with the internal side of cauldron, the agitator upper end is provided with respectively scrapes material spare and homogenization spiral shell area, and scrapes material spare and homogenization spiral shell area and all is located homogenization intracavity side, scrape material spare and the laminating of homogenization intracavity wall, the agitator middle part is provided with the spiral section, homogenization chamber top is provided with multiple rabbling mechanism.
Preferably, the multiple stirring mechanism comprises a cover body, a rotary disc, a stirring rod, a transmission gear and a fixed gear, the cover body is fixedly welded at the top end of the homogenizing cavity, the rotary disc is fixedly sleeved at the top end of the stirrer in a sleeved mode and rotates in a sealed mode with the inner side of the cover body, the top end of the stirring rod is rotatably connected with the rotary disc through a bearing, the top end of the stirring rod extends into the cover body and is fixedly connected with the transmission gear, the top end of the homogenizing cavity is fixedly locked with the fixed gear through a bolt, the fixed gear is located on the inner side of the cover body and is meshed with the outer surface of the transmission gear.
Preferably, the scraping part is matched with the shape of the inner wall of the homogenizing cavity, and a rubber pad is arranged on the contact surface of the scraping part and the homogenizing cavity.
Preferably, the spiral section is located at the inner side of the blanking channel, and the spiral section and the blanking channel are located on the same vertical direction line.
Preferably, the homogenization cavity and the central line of the kettle body are positioned on the same vertical direction line, and the first feed port and the second feed port are both communicated with the homogenization cavity.
Preferably, a through groove is formed in the middle of the fixed gear, and the stirrer penetrates through the fixed gear through the through groove.
Preferably, the stirring rods and the transmission gears are arranged in two groups, and the stirring rods and the transmission gears are symmetrically arranged along the left side and the right side of the turntable respectively.
Preferably, the stirring rod penetrates through the inner side of the homogenizing screw band, and the stirring rod can rotate 360 degrees without dead angles.
Preferably, the transmission gear and the fixed gear are both made of 42CrMo gear steel, so that the strength, the hardenability and the toughness of the transmission gear and the fixed gear are greatly enhanced, and the service life of the transmission gear and the fixed gear is prolonged.
Preferably, the scraping part is made of polyurethane, and has good stability, chemical resistance, rebound resilience, mechanical property and wear resistance.
The utility model has the following advantages: the utility model provides an autoclave for producing lubricating grease by improvement, which has the following improvement compared with the same type of equipment:
the method has the advantages that: according to the pressure kettle for producing the lubricating grease, the pre-homogenizing mechanism is arranged at the upper end of the inner side of the kettle body, the raw materials and the additives are respectively fed into the homogenizing cavity through the first feed port and the second feed port, so that the stirrer breaks up the materials in the homogenizing cavity through the homogenizing helical band, the materials are prevented from being layered up and down after entering the kettle body, the consistency of the materials is improved, the stirrer can achieve an ideal mixing effect in a short time, and the production efficiency is improved.
The method has the advantages that: according to the pressure kettle for producing the lubricating grease, the multiple stirring mechanisms are arranged at the top end of the homogenizing cavity, the rotating disc synchronously rotates along with the stirrer in the rotation process of the stirrer, and the transmission gear drives the stirring rod to rotate under the coordination of the fixed gear, so that a strong mixing area is formed between the stirring rod and the homogenizing spiral belt, and the stirring rod is matched with the homogenizing spiral belt to further improve the scattering and mixing effects of materials in the homogenizing cavity.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the front sectional structure of the kettle body of the present invention;
FIG. 3 is a schematic view of the cross-sectional elevation view of the homogenization chamber of the utility model;
FIG. 4 is an enlarged schematic view of the utility model at A;
FIG. 5 is a schematic top view of a fixed gear of the present invention;
fig. 6 is a schematic view of the structure of the turntable of the present invention.
Wherein: the device comprises a kettle body-1, supporting legs-2, a motor-3, a stirrer-4, a first feed inlet-5, a second feed inlet-6, a discharge outlet-7, a controller-8, a power supply lead-9, a pre-homogenizing mechanism-10, a homogenizing cavity-101, a blanking channel-102, a scraping member-103, a homogenizing spiral belt-104, a spiral section-105, a multiple stirring mechanism-106, a cover body-1061, a rotary disc-1062, a stirring rod-1063, a transmission gear-1064 and a fixed gear-1065.
Detailed Description
The present invention will be described in detail below with reference to fig. 1 to 6, and the technical solutions in the embodiments of the present invention will be clearly and completely described, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Referring to fig. 1 and 2, the present invention provides a pressure kettle for producing lubricating grease by improvement, which comprises a kettle body 1, supporting legs 2, a motor 3, a stirrer 4, a first feed inlet 5, a second feed inlet 6, a discharge outlet 7, a controller 8, a power supply lead 9 and a pre-homogenizing mechanism 10, wherein the supporting legs 2 are fixedly welded on the bottom surface of the kettle body 1, the motor 3 is installed on the top of the kettle body 1, the stirrer 4 is installed on the top of the inner side of the kettle body 1 and is driven by the motor 3, the first feed inlet 5 and the second feed inlet 6 are respectively arranged on two sides of the top surface of the kettle body 1, the first feed inlet 5 and the second feed inlet 6 are symmetrically arranged along the left side and the right side of the motor 3, the discharge outlet 7 is arranged in the middle of the bottom surface of the kettle body 1, the controller 8 is installed on the front side of the kettle body 1, the power supply lead 9 is fixed on the rear side of the kettle body 1, and the motor 3 and the power supply lead 9 are both electrically connected with the controller 8, the pre-homogenizing mechanism 10 is arranged at the upper end of the inner side of the kettle body 1.
Referring to fig. 3, the present invention provides a pressure kettle for grease production by improvement, wherein a pre-homogenizing mechanism 10 includes a homogenizing chamber 101, a feeding channel 102, a scraping member 103, a homogenizing screw belt 104, a screw section 105 and a multiple stirring mechanism 106, the upper end of the inner side of the kettle body 1 is provided with the homogenizing chamber 101, the bottom of the homogenizing chamber 101 is provided with the feeding channel 102, the feeding channel 102 is communicated with the inner side of the kettle body 1, the upper end of the stirrer 4 is provided with the scraping member 103 and the homogenizing screw belt 104 respectively, the scraping member 103 and the homogenizing screw belt 104 are both located at the inner side of the homogenizing chamber 101, the scraping member 103 is attached to the inner wall of the homogenizing chamber 101, the middle of the stirrer 4 is provided with the screw section 105, the top of the homogenizing chamber 101 is provided with the multiple stirring mechanism 106, the scraping member 103 is adapted to the shape of the inner wall of the homogenizing chamber 101, the contact surface of the scraping member 103 and the homogenizing chamber 101 is provided with a rubber pad, the screw section 105 is located at the inner side of the feeding channel 102, and spiral section 105 and unloading passageway 102 are in same vertical direction line, do benefit to spiral section 105 and derive the medium from unloading passageway 102 in, homogenization chamber 101 and cauldron body 1 central line are in same vertical direction line, and first feed inlet 5 and second feed inlet 6 all are linked together with homogenization chamber 101, scrape the material piece 103 and be the polyurethane material, have good stability, chemical resistance, resilience and mechanical properties and wear resistance good.
Referring to fig. 4, 5 and 6, the present invention provides a pressure kettle for grease production by improvement, wherein the multiple stirring mechanism 106 includes a housing 1061, a turntable 1062, a stirring rod 1063, a transmission gear 1064 and a fixed gear 1065, the top end of the homogenizing chamber 101 is fixedly welded with the housing 1061, the top end of the stirrer 4 is fixedly sleeved with the turntable 1062, the turntable 1062 and the inner side of the housing 1061 are sealed and rotated, the top end of the stirring rod 1063 is rotatably connected with the turntable 1062 through a bearing, the top end of the stirring rod 1063 extends into the housing 1061 and is fixedly connected with the transmission gear 1064, the top end of the homogenizing chamber 101 is locked with the fixed gear 1065 through a bolt, the fixed gear 1065 is located at the inner side of the housing 1061, the fixed gear 1065 is engaged with the outer surface of the transmission gear 1064, a through slot is formed in the middle portion of the fixed gear 1065, the stirrer 4 passes through the fixed gear 1065 through the through slot, and two sets of the stirring rod 1063 and the transmission gear 1064 are provided, and the stirring rod 1063 and the transmission gear 1064 are respectively symmetrically arranged along the left side and the right side of the turntable 1062, the stirring rod 1063 penetrates through the inner side of the homogenizing screw band 104, the stirring rod 1063 can rotate at 360 degrees without dead angles, so that the homogenizing effect of the pre-homogenizing mechanism 10 is favorably improved, the transmission gear 1064 and the fixed gear 1065 are both made of 42CrMo gear steel, the strength, the hardenability and the toughness of the pre-homogenizing mechanism are greatly enhanced, and the service life of the pre-homogenizing mechanism is prolonged.
The utility model provides a pressure kettle for producing lubricating grease through improvement, and the working principle is as follows;
firstly, before use, firstly, horizontally placing a kettle body 1 to enable supporting legs 2 at the bottom to provide stable support for the kettle body 1, and then connecting a power supply lead 9 with an external power supply to provide a power supply for the equipment;
secondly, when in use, the raw materials and the additives are respectively fed into the homogenizing cavity 101 through the first feeding hole 5 and the second feeding hole 6, at this time, the motor 3 is started through the controller 8, so that the stirrer 4 breaks up the materials in the homogenizing cavity 101 through the homogenizing helical ribbon 104, meanwhile, the scraping piece 103 synchronously rotates along with the stirrer 4 to scrape the materials adhered to the inner wall of the homogenizing cavity 101, the materials are prevented from stagnating in the homogenizing cavity 101 and remaining at the bottom of the homogenizing cavity 101 after being broken up, at this time, the helical section 105 guides the materials into the kettle body 1 through the feeding channel 102, and the materials are subjected to pressure and shearing force generated by rotation of the helical section 105 in the feeding channel 102, so that the materials are further homogenized and mixed, the materials are prevented from being layered up and down after entering the kettle body 1, the consistency of the materials is improved, the stirrer 4 can achieve an ideal mixing effect in a short time, and the production efficiency is improved, finally, discharging the materials in the kettle body 1 through a discharge port 7;
thirdly, the rotating disc 1062 rotates synchronously with the stirrer 4 during the rotation of the stirrer 4, so that the stirring rod 1063 rotates around the stirrer 4, the transmission gear 1064 drives the stirring rod 1063 to rotate under the cooperation of the fixed gear 1065, and a strong mixing area is formed between the stirring rod 1063 and the homogenizing screw 104, so that the stirring rod 1063 cooperates with the homogenizing screw 104 to further improve the scattering and mixing effect of the material in the homogenizing chamber 101, and the rotating disc 1062 is in sealing fit with the cover 1061 by arranging the cover 1061 at the top end of the homogenizing chamber 101, so that the material is prevented from entering the cover 1061 to influence the operation of the transmission gear 1064 and the fixed gear 1065.
The utility model provides an autoclave for producing lubricating grease by improvement, which is characterized in that a pre-homogenizing mechanism 10 is arranged at the upper end of the inner side of an autoclave body 1, the raw materials and the additives are respectively fed into the homogenizing chamber 101 through the first feeding port 5 and the second feeding port 6, so that the stirrer 4 breaks up the materials in the homogenizing chamber 101 through the homogenizing helical ribbon 104, the materials are prevented from being layered up and down after entering the kettle body 1, the consistency of the materials is improved, the stirrer 4 can achieve an ideal mixing effect in a short time, the production efficiency is improved, and the multiple stirring mechanism 106 is arranged at the top end of the homogenizing chamber 101, the turntable 1062 rotates synchronously with the stirrer 4 during the rotation of the stirrer, and the transmission gear 1064 drives the stirring rod 1063 to rotate under the coordination of the fixed gear 1065, and an intensive mixing area is formed between the stirring rod 1063 and the homogenizing screw band 104, so that the stirring rod 1063 is matched with the homogenizing screw band 104 to further improve the scattering and mixing effects of the materials in the homogenizing cavity 101.
The basic principles and main features of the present invention and the advantages of the present invention have been shown and described, and the standard parts used in the present invention are all available on the market, the special-shaped parts can be customized according to the description and the accompanying drawings, the specific connection mode of each part adopts the conventional means of bolt and rivet, welding and the like mature in the prior art, the machinery, parts and equipment adopt the conventional type in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, and the details are not described herein.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the utility model. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (8)
1. A pressure kettle for producing lubricating grease comprises a kettle body (1), supporting legs (2), a motor (3), a stirrer (4), a first feed inlet (5), a second feed inlet (6), a discharge outlet (7), a controller (8) and a power supply lead (9), wherein the supporting legs (2) are fixed on the bottom surface of the kettle body (1) in a welding manner, the motor (3) is installed at the top of the kettle body (1), the stirrer (4) is installed at the top of the inner side of the kettle body (1), the stirrer (4) is driven by the motor (3), the first feed inlet (5) and the second feed inlet (6) are respectively arranged on two sides of the top surface of the kettle body (1), the first feed inlet (5) and the second feed inlet (6) are symmetrically arranged along the left side and the right side of the motor (3), the discharge outlet (7) is arranged in the middle of the bottom surface of the kettle body (1), the controller (8) is installed on the front side of the kettle body (1), a power supply lead (9) is fixed on the rear side of the kettle body (1), and the motor (3) and the power supply lead (9) are electrically connected with a controller (8);
the method is characterized in that: also comprises a pre-homogenizing mechanism (10), the pre-homogenizing mechanism (10) is arranged at the upper end of the inner side of the kettle body (1), the pre-homogenizing mechanism (10) comprises a homogenizing cavity (101), a feeding channel (102), a material scraping piece (103), a homogenizing spiral belt (104), a spiral section (105) and a multiple stirring mechanism (106), a homogenizing cavity (101) is arranged at the upper end of the inner side of the kettle body (1), a blanking channel (102) is arranged at the bottom of the homogenizing cavity (101), the blanking channel (102) is communicated with the inner side of the kettle body (1), the upper end of the stirrer (4) is respectively provided with a scraping piece (103) and a homogenizing spiral band (104), and the scraping piece (103) and the homogenizing screw band (104) are both positioned at the inner side of the homogenizing cavity (101), scrape material piece (103) and homogenization chamber (101) inner wall laminating, agitator (4) middle part is provided with spiral section (105), homogenization chamber (101) top is provided with multiple rabbling mechanism (106).
2. The autoclave for grease production according to claim 1, wherein: the multiple stirring mechanism (106) comprises a cover body (1061), a rotary table (1062), a stirring rod (1063), a transmission gear (1064) and a fixed gear (1065), wherein the cover body (1061) is fixedly welded at the top end of the homogenizing cavity (101), the rotary table (1062) is fixedly sleeved at the top end of the stirrer (4), the rotary table (1062) and the inner side of the cover body (1061) rotate in a sealing manner, the top end of the stirring rod (1063) is rotatably connected with the rotary table (1062) through a bearing, the top end of the stirring rod (1063) extends into the cover body (1061) and is fixedly connected with the transmission gear (1064), the top end of the homogenizing cavity (101) is locked with the fixed gear (1065) through a bolt, the fixed gear (1065) is positioned on the inner side of the cover body (1061), and the fixed gear (1065) is meshed with the outer surface of the transmission gear (1064).
3. The autoclave for grease production according to claim 1, wherein: scrape material piece (103) and homogenization chamber (101) inner wall shape looks adaptation, and scrape the contact surface of material piece (103) and homogenization chamber (101) and be provided with the cushion.
4. The autoclave for grease production according to claim 1, wherein: the spiral section (105) is positioned on the inner side of the blanking channel (102), and the spiral section (105) and the blanking channel (102) are positioned on the same vertical direction line.
5. The autoclave for grease production according to claim 1, wherein: the homogenization cavity (101) and the central line of the kettle body (1) are positioned on the same vertical direction line, and the first feeding hole (5) and the second feeding hole (6) are communicated with the homogenization cavity (101).
6. The autoclave for grease production according to claim 2, wherein: a through groove is formed in the middle of the fixed gear (1065), and the stirrer (4) penetrates through the fixed gear (1065) through the through groove.
7. The autoclave for grease production according to claim 2, wherein: the stirring rods (1063) and the transmission gears (1064) are respectively provided with two groups, and the stirring rods (1063) and the transmission gears (1064) are respectively symmetrically arranged along the left side and the right side of the turntable (1062).
8. The autoclave for grease production according to claim 2, wherein: the stirring rod (1063) penetrates through the inner side of the homogenizing screw band (104), and the stirring rod (1063) can rotate in 360 degrees without dead angles.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220030738.2U CN216856637U (en) | 2022-01-07 | 2022-01-07 | A reation kettle for lubricating grease production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220030738.2U CN216856637U (en) | 2022-01-07 | 2022-01-07 | A reation kettle for lubricating grease production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216856637U true CN216856637U (en) | 2022-07-01 |
Family
ID=82150190
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220030738.2U Expired - Fee Related CN216856637U (en) | 2022-01-07 | 2022-01-07 | A reation kettle for lubricating grease production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216856637U (en) |
-
2022
- 2022-01-07 CN CN202220030738.2U patent/CN216856637U/en not_active Expired - Fee Related
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220701 |
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| CF01 | Termination of patent right due to non-payment of annual fee |