CN216848291U - Novel mining flexible explosion-proof flame-retardant communication optical cable - Google Patents

Novel mining flexible explosion-proof flame-retardant communication optical cable Download PDF

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Publication number
CN216848291U
CN216848291U CN202220786386.3U CN202220786386U CN216848291U CN 216848291 U CN216848291 U CN 216848291U CN 202220786386 U CN202220786386 U CN 202220786386U CN 216848291 U CN216848291 U CN 216848291U
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retardant
flame
armor
stainless steel
sheath
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郑更华
齐伟
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Shandong Xinke Kaibang Communication Equipment Co ltd
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Shandong Xinke Kaibang Communication Equipment Co ltd
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Abstract

The utility model provides a novel mining flexible explosion-proof flame-retardant communication optical cable, which comprises an optical fiber, a nylon tight sleeve, an aramid fiber armor, a spiral armor sheath, a twisted stainless steel wire and a high flame-retardant sheath, wherein the optical fiber, the nylon tight sleeve, the aramid fiber armor, the spiral armor sheath, the twisted stainless steel wire reinforcement and the high flame-retardant sheath are sequentially arranged from inside to outside; the utility model discloses the little convenient construction of external diameter, waterproof performance is superior, and mechanical properties intensity is big, and fire-retardant rank is high, has good tensile, resistance to compression and antiknock performance, to the environment that the mine is complicated, can resist the injury that various malignant accidents caused, ensures communication signal's normal transmission, effectively protects the safety of people and property.

Description

Novel mining flexible explosion-proof flame-retardant communication optical cable
Technical Field
The utility model belongs to the technical field of the communication optical cable, especially, relate to a novel mining flexible explosion-proof fire-retardant communication optical cable.
Background
The coal is ancient plant remains, is buried under the stratum, and is subjected to the action of the crust under the condition of air pressure and temperature to generate carbonized fossil minerals. For modern industries, whether heavy industry, light industry, transportation industry and the like play important roles, and various industrial departments consume a certain amount of coal to a certain extent, so that coal is called as industrial 'real grain'.
Coal is distributed in continents and islands in the world, China, America, Russia and Germany are countries with abundant coal reserves and also main coal producing countries in the world, wherein China is the country with the highest coal yield in the world.
Coal mining has historically been the most arduous task, especially with safety.
Because coal production mainly works underground, the working environment is severe (the working area is narrow and small, the illumination is poor, the coal production is humid and corrosive), unsafe factors are many (the threats of accidents such as water, fire, gas and a roof are mainly), and personnel and equipment mobility is large. From the production operation process, the underground multi-station combined flow water operation device has the characteristic of multi-station combined flow water operation, a plurality of heavy equipment frequently participates in the operation, the requirements on transportation, installation and debugging matching among the equipment are high, and the information transmission must be timely and accurate. Meanwhile, the management department and the production auxiliary link of the coal mine ground have all the characteristics of ground factory production. Therefore, the coal mine communication network must meet the requirements of underground safety and production, ground production, command, management, life of people and the like.
Aiming at the coal mine communication problem, in combination with actual conditions, a novel communication transmission optical cable specially applied to underground flammable and explosive environments such as coal mines, gold mines and the like needs to be researched and designed.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a novel mining flexible explosion-proof fire-retardant communication optical cable to solve the problem that proposes among the above-mentioned background art.
The utility model discloses a realize like this, a novel mining flexible explosion-proof fire-retardant communication optical cable, including optic fibre, nylon tight sleeve, aramid fiber armor, spiral armor package, the nonrust steel wire of transposition, high flame retardant sheath, optic fibre, nylon tight sleeve, aramid fiber armor, spiral armor package are protected, the nonrust steel wire of transposition is strengthened, high flame retardant sheath sets gradually from inside to outside.
Preferably, the optical fiber is a transmission fiber.
Preferably, the nylon tight sleeve is formed by extruding the optical fiber and the modified nylon material together, and the tight-wrapped optical fiber with small outer diameter, flexibility, tensile strength and wear resistance is formed.
Preferably, the aramid armor is made of high-strength water-blocking aramid materials, and tightly-wrapped optical fibers are spirally wrapped and armored.
Preferably, the spiral armor is a stainless steel belt formed by flattening 306 stainless steel wires and extruding with high strength, and then the stainless steel belt is made into a spiral roller pipe with a slight gap through special winding equipment.
Preferably, the twisted stainless steel wire is a cable core formed by secondary protection of an optical unit through aramid fiber and a stainless steel spiral pipe.
Preferably, the outer layer of the high flame-retardant sheath is a specially-made low-smoke halogen-free sheath material, and the flame-retardant grade is V-0 grade.
Advantageous effects
Compared with the prior art, the beneficial effects of the utility model are that:
the outer diameter is small, so that the construction is convenient;
aramid fiber reinforcement, flexible spiral armor tubes and steel wire stranding double-layer protection are adopted, and the mechanical performance is excellent;
the special flame-retardant material has the advantages of brighter color, better flame-retardant property and safer use;
fourthly, the waterproof aramid fiber is adopted to wrap the optical units, so that the waterproof performance is excellent;
the utility model discloses the little convenient construction of external diameter, waterproof performance is superior, and mechanical properties intensity is big, and fire-retardant rank is high, has good tensile, resistance to compression and antiknock performance, to the environment that the mine is complicated, can resist the injury that various malignant accidents caused, ensures communication signal's normal transmission, effectively protects the safety of people and property.
Drawings
Fig. 1 is a schematic structural view of a novel mining flexible explosion-proof flame-retardant communication optical cable of the present invention;
in the figure: the cable comprises optical fibers 1, a nylon tight sleeve 2, aramid armor 3, a spiral armor sheath 4, stranded stainless steel wires 5 and a high flame retardant sheath 6.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Examples
Referring to the attached drawings of the specification, the utility model provides a technical scheme: the utility model provides a novel mining flexible explosion-proof fire-retardant communication optical cable, includes that optic fibre 1, nylon tight sleeve 2, aramid fiber armor 3, spiral armor are wrapped and are protected 4, the nonrust steel wire of transposition 5, high flame retardant sheath 6, optic fibre 1, nylon tight sleeve 2, aramid fiber armor 3, spiral armor are wrapped and are protected 4, the nonrust steel wire of transposition 5, high flame retardant sheath 6 set gradually from inside to outside.
Further, the optical fiber 1 is a transmission fiber.
Furthermore, the nylon tight sleeve 2 is formed by extruding the optical fiber and the modified nylon material together to form a tight-wrapping optical fiber with small outer diameter, flexibility, tensile strength and wear resistance, so as to form a transmission unit and form first protection for signal transmission.
Further, the aramid armor 3 is made of a high-strength water-blocking aramid material, and spirally wraps the armor on the tightly-sleeved optical fiber to protect the transmission unit.
Further, the spiral armor 4 is a stainless steel belt formed by flattening 306 stainless steel wires and extruding with high strength, and is made into a spiral reel pipe with a slight gap by special winding equipment, so that the transmission unit is protected in a totally-enclosed manner, namely, a wrapping manner.
Furthermore, the spiral armor 4 is made of stainless steel wires with the diameter of 0.5mm, small steel belts with the width of 0.81mm and the thickness of 0.22mm are extruded, and the small steel belts are rolled into spiral armor protection hoses with the diameter of 1.5mm and the gap of 0.2 mm.
Further, the twisted stainless steel wire 5 is a cable core formed by secondary protection of the optical unit through aramid fiber and a stainless steel spiral pipe, the cable core does not have the guarantee of being used in a coal mine severe environment, and the twisted and wrapped reinforced protection is carried out by adopting a high-strength galvanized steel wire with the diameter of 0.45mm again.
Furthermore, the outer layer of the high flame-retardant jacket 6 is made of a special low-smoke halogen-free jacket material, and the flame-retardant grade is V-0 grade.
The preparation method comprises the following steps:
firstly, manufacturing a nylon tight sleeve, injecting an improved nylon particle material into a plastic extruding machine, penetrating an optical fiber, extruding the nylon material by adding different color masters into the plastic extruding machine to form the tight sleeve optical fibers with different chromatograms around the optical fiber, and adopting a special mold design to match the strength of a vacuum pump so as to ensure that the tightness of the tight sleeve can be stripped by 5 CM;
secondly, preparing aramid fiber armoring and spiral armoring wrapping protection, wherein aramid fiber yarn is wrapped and placed on special wrapping equipment, the wrapping armoring is arranged around the optical unit in the production process, a small steel belt which is extruded in advance is used and is arranged on pipe manufacturing equipment, and after the size of a coiled pipe is adjusted, the coiled pipe slowly penetrates into the spiral armoring pipe, is pulled by the pipe manufacturing equipment and is slowly manufactured into a cable core, so that double protection of the optical unit is formed;
and thirdly, preparing stranded stainless steel wires, uniformly and annularly winding the stranded stainless steel wires around the cable core by using a steel wire spiral armoring machine, adjusting the take-up speed by the armoring machine to be synchronous with the rotating speed of a stranding cage, modulating the pitch of 100mm, controlling the back-twist angle of the steel wires, and preparing a steel wire armored reinforcing layer.
And fourthly, preparing a high flame-retardant sheath, adjusting the tension of paying off 60N by using an extruding machine, injecting a specially-made blue high flame-retardant material into the extruding machine, extruding the outer protective layer, checking the concentricity of the sheath, and extruding to obtain the mining flexible explosion-proof flame-retardant communication optical cable.
The utility model discloses the advantage does:
the outer diameter is small, so that the construction is convenient;
aramid fiber reinforcement, flexible spiral armor tubes and steel wire stranding double-layer protection are adopted, and the mechanical performance is excellent;
the special flame-retardant material has the advantages of brighter color, better flame-retardant property and safer use;
fourthly, the waterproof aramid fiber is adopted to wrap the optical units, so that the waterproof performance is excellent;
the utility model discloses the little convenient construction of external diameter, waterproof performance is superior, and mechanical properties intensity is big, and fire-retardant rank is high, has good tensile, resistance to compression and antiknock performance, to the environment that the mine is complicated, can resist the injury that various malignant accidents caused, ensures communication signal's normal transmission, effectively protects the safety of people and property.
The related specific structure and communication principle are the existing mature technologies, and are not described herein in detail.
The above embodiments further describe the objects, technical solutions and advantages of the present invention in detail, it should be understood that the above embodiments are only specific embodiments of the present invention, and are not intended to limit the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms indicating orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplification of description, and do not indicate or imply that the equipment or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate the position or positional relationship based on the position or positional relationship shown in the drawings, or the position or positional relationship which is usually placed when the product of the present invention is used, and are only for convenience of description and simplification of the description, but do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal", "vertical", "overhang" and the like do not imply that the components are required to be absolutely horizontal or overhang, but may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the present disclosure, unless otherwise expressly stated or limited, the first feature may comprise both the first and second features directly contacting each other, and also may comprise the first and second features not being directly contacting each other but being in contact with each other by means of further features between them. Also, the first feature being above, on or above the second feature includes the first feature being directly above and obliquely above the second feature, or merely means that the first feature is at a higher level than the second feature. A first feature being below, beneath or beneath a second feature includes the first feature being directly below and obliquely below the second feature or simply indicating that the first feature is at a lesser level than the second feature.

Claims (7)

1. The utility model provides a novel mining flexible explosion-proof fire-retardant communication optical cable which characterized in that: the high-flame-retardant optical fiber cable comprises an optical fiber, a nylon tight sleeve, an aramid fiber armor, a spiral armor sheath, a twisted stainless steel wire and a high-flame-retardant sheath, wherein the optical fiber, the nylon tight sleeve, the aramid fiber armor, the spiral armor sheath, the twisted stainless steel wire and the high-flame-retardant sheath are sequentially arranged from inside to outside.
2. The novel mining flexible explosion-proof flame-retardant communication optical cable according to claim 1, characterized in that: the optical fiber is a transmission optical fiber.
3. The novel mining flexible explosion-proof flame-retardant communication optical cable according to claim 1, characterized in that: the nylon tight sleeve is formed by extruding the optical fiber and the modified nylon material together, and the tight-wrapped optical fiber with small outer diameter, flexibility, tensile strength and wear resistance is formed.
4. The novel mining flexible explosion-proof flame-retardant communication optical cable according to claim 1, characterized in that: the aramid armor is made of high-strength water-blocking aramid materials, and tightly-wrapped optical fibers are spirally wrapped and armored.
5. The novel mining flexible explosion-proof flame-retardant communication optical cable according to claim 1, characterized in that: the spiral armor is a stainless steel belt formed by flattening 306 stainless steel wires and extruding the stainless steel belt at high strength, and then the spiral armor is made into a spiral reel pipe with a slight gap through special winding equipment.
6. The novel mining flexible explosion-proof flame-retardant communication optical cable according to claim 1, characterized in that: the twisted stainless steel wire is a cable core formed by secondary protection of the optical unit through aramid fiber and a stainless steel spiral pipe.
7. The novel mining flexible explosion-proof flame-retardant communication optical cable according to claim 1, characterized in that: the outer layer of the high flame-retardant sheath is made of a special low-smoke halogen-free sheath material, and the flame-retardant grade is V-0 grade.
CN202220786386.3U 2022-04-06 2022-04-06 Novel mining flexible explosion-proof flame-retardant communication optical cable Active CN216848291U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202220786386.3U CN216848291U (en) 2022-04-06 2022-04-06 Novel mining flexible explosion-proof flame-retardant communication optical cable

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202220786386.3U CN216848291U (en) 2022-04-06 2022-04-06 Novel mining flexible explosion-proof flame-retardant communication optical cable

Publications (1)

Publication Number Publication Date
CN216848291U true CN216848291U (en) 2022-06-28

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ID=82097679

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202220786386.3U Active CN216848291U (en) 2022-04-06 2022-04-06 Novel mining flexible explosion-proof flame-retardant communication optical cable

Country Status (1)

Country Link
CN (1) CN216848291U (en)

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