CN216847799U - Internal circulation detection platform for lubricating oil of bale winder - Google Patents
Internal circulation detection platform for lubricating oil of bale winder Download PDFInfo
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- CN216847799U CN216847799U CN202123411918.XU CN202123411918U CN216847799U CN 216847799 U CN216847799 U CN 216847799U CN 202123411918 U CN202123411918 U CN 202123411918U CN 216847799 U CN216847799 U CN 216847799U
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- 239000010687 lubricating oil Substances 0.000 title claims abstract description 38
- 238000001514 detection method Methods 0.000 title description 9
- 239000010724 circulating oil Substances 0.000 claims abstract description 44
- 239000003921 oil Substances 0.000 claims abstract description 34
- 238000002474 experimental method Methods 0.000 claims abstract description 16
- 238000012360 testing method Methods 0.000 claims abstract description 12
- 239000002923 metal particle Substances 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 239000011521 glass Substances 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims 2
- 230000008859 change Effects 0.000 abstract description 8
- 238000004088 simulation Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 2
- 230000008569 process Effects 0.000 abstract description 2
- 238000005485 electric heating Methods 0.000 description 5
- 230000002159 abnormal effect Effects 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 230000001050 lubricating effect Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model discloses a bale winder lubricating oil inner loop testing platform belongs to bale winder check out test set technical field, a bale winder lubricating oil inner loop testing platform include experiment platform, circulation oil tank, electric heater, circulation pipeline, circulating oil pump, sensor group, through circulation oil tank simulation gear box operational environment, detect lubricating oil through all kinds of sensors that set up on the circulation oil pipe, show testing result to the touch-sensitive screen, it is comprehensive to detect data, and the testing process is convenient, improves traditional "change oil according to the phase" and for "change oil according to the matter", promotes economic nature and the scientific nature that lubricating oil used.
Description
Technical Field
The utility model belongs to the technical field of the bale winder check out test set, more specifically the utility model relates to a lubricating oil inner loop experiment platform that says so.
Background
The lubricating oil of the gear box of the cigarette packaging equipment is replaced by filling and replacing the lubricating oil according to a regular oil replacing mode, so that the running and moving parts of the gear box are lubricated correspondingly, and the friction is reduced. Under the condition that the overall lubricating performance of the lubricating oil is still good, the lubricating oil which can still be used is replaced and scrapped due to the fact that the service cycle is up, so that the resource waste and the cost are greatly caused, and meanwhile, the promotion of energy conservation and emission reduction work is not facilitated. When the integral lubricating performance of the lubricating oil is reduced in advance, due to the fact that the service cycle is short and necessary inspection is lacked, the situation that due to the fact that the performance of the lubricating oil is reduced and a large number of abnormal wear abrasive particles appear in oil, inspection is dredged and timely replacement is conducted is prone to occurring, wear of vulnerable parts and key parts is aggravated, further shutdown accidents occur, even damage to valuable parts is caused, and a series of shutdown losses, cost losses and capacity losses are brought.
SUMMERY OF THE UTILITY MODEL
In order to overcome the problem that exists among the background art, the utility model provides a lubricating oil inner loop testing platform, through circulation oil tank simulation gear box operational environment, detect lubricating oil through all kinds of sensors that set up on the circulating oil pipe, improve traditional "change oil according to the phase" and change oil for "according to the matter", promote economic nature and the scientificity that lubricating oil used.
In order to achieve the above purpose, the utility model is realized by the following technical scheme: the utility model provides a bale winder lubricating oil inner loop testing platform, includes experiment platform, circulating oil tank, electric heater, circulation pipeline, circulating oil pump, front end pressure sensor, rear end pressure sensor, flow sensor, moisture content sensor, metal particle sensor, density viscosity sensor, dielectric constant sensor, experiment platform on be provided with circulating oil tank, the last feed liquor valve that is provided with of circulating oil tank, be provided with electric heater in the circulating oil tank, the even interval in circulating oil tank bottom surface is provided with the fuel feed valve, the fuel feed valve passes through circulating pipeline and is connected with circulating oil tank upper end, be provided with circulating oil pump on the circulating pipeline, circulating oil pump front end is provided with front end pressure sensor, the circulating oil pump rear end is provided with rear end pressure sensor, the last flow sensor, moisture content sensor, metal particle sensor, density viscosity sensor, the last flow sensor that has set gradually of circulating oil pump, Dielectric constant sensor, the touch-sensitive screen set up in the experiment platform backplate, the PLC controller set up in the experiment platform bottom surface, the PLC controller is connected with electric heater, circulating oil pump, front end pressure sensor, rear end pressure sensor, flow sensor, water content sensor, metal particle sensor, density viscosity sensor, dielectric constant sensor.
Furthermore, the circulating oil tank and the circulating pipe are made of transparent organic glass.
Further, feed liquor valve and feed liquor oil pump connection, feed liquor oil pump feed end is provided with coupling hose.
Furthermore, the outer wall of the circulating pipeline is provided with an electric heating patch, the circulating pipeline is also provided with a temperature sensor, and the electric heating patch and the temperature sensor are connected with the PLC.
The utility model discloses beneficial effect: through circulation oil tank simulation gear box operational environment, detect lubricating oil through the all kinds of sensors that set up on the circulating oil pipe, show the testing result to the touch-sensitive screen, it is comprehensive to detect data, and the testing process is convenient, improves traditional "change oil according to the time" and "change oil according to the matter", promotes economic nature and the scientific nature that lubricating oil used.
Drawings
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is a circuit diagram of the present invention.
In the figure, 1-an experimental platform, 2-a circulating oil tank, 3-an electric heater, 4-an oil supply valve, 5-a circulating pipeline, 6-a circulating oil pump, 7-a front end pressure sensor, 8-a rear end pressure sensor, 9-a flow sensor, 10-a water content sensor, 11-a metal particle sensor, 12-a density viscosity sensor, 13-a dielectric constant sensor, 14-a touch screen, 15-a PLC (programmable logic controller), 16-a liquid inlet valve, 17-a liquid inlet oil pump, 18-a connecting hose, 19-an electric heating patch and 20-a temperature sensor.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the following will explain in detail a preferred embodiment of the present invention with reference to the accompanying drawings to facilitate understanding of the skilled person.
As shown in fig. 1-2, an internal circulation detection platform for lubricating oil of a bale winder comprises an experiment platform 1, a circulation oil tank 2, an electric heater 3, a circulation pipeline 5, a circulation oil pump 6, a front end pressure sensor 7, a rear end pressure sensor 8, a flow sensor 9, a water content sensor 10, a metal particle sensor 11, a density viscosity sensor 12 and a dielectric constant sensor 13, wherein the experiment platform 1 comprises a back plate, a bottom plate and a universal wheel, the experiment platform is convenient to move, the lubricating oil of each bale winder gear box is detected, the circulation oil tank 2 is arranged on the experiment platform 1, a liquid inlet valve 16 is arranged on the circulation oil tank 2, the liquid inlet valve 16 is a lubricating oil inlet end, and further, the liquid inlet valve 16 is connected with a liquid inlet oil pump 17, and a connecting hose 18 is arranged at the feed end of the liquid inlet oil pump 17. The connecting hose 18 is connected with a gear box of the bale winder, and the liquid inlet oil pump 17 is started to pump lubricating oil in the gear box into the circulating oil tank 2. An electric heater 3 is arranged in the circulating oil tank 1, the electric heater 3 heats the lubricating oil to the working temperature, so that the temperature of the lubricating oil is close to the working condition of the gear box, and the detection effectiveness is improved. The bottom surface of the circulating oil tank 2 is uniformly provided with the oil supply valves 4 at intervals, the oil supply valves 4 at different positions are sequentially opened in turn, and the effect of mixing and stirring lubricating oil is achieved, so that the detection data deviation caused by the irregular accumulation and movement of abrasive particles in the lubricating oil is eliminated. The oil supply valve 4 is connected with the upper end of the circulating oil tank 2 through a circulating pipeline 5, a circulating oil pump 6 is arranged on the circulating pipeline 5, the circulating pipeline 5 circularly conveys lubricating oil to the circulating oil tank 2, the lubricating oil is detected for many times, accidental errors are avoided, and the detection precision is improved. The front end of the circulating oil pump 6 is provided with a front end pressure sensor 7, the rear end of the circulating oil pump 6 is provided with a rear end pressure sensor 8, foreign matters possibly exist in lubricating oil, and whether the circulating oil pump 6 is blocked or not is detected through the front end pressure sensor 7 and the rear end pressure sensor 8, so that the fault of the circulating oil pump 6 is avoided.
The circulating oil pump 6 is sequentially provided with a flow sensor 9, a water content sensor 10, a metal particle sensor 11, a density viscosity sensor 12 and a dielectric constant sensor 13, the circulating pipeline 5 is arranged to facilitate installation of a sensor group, the flow, the pollution degree and the granularity of oil are detected through the sensor group, the detection comprehensiveness is ensured, and the performance of lubricating oil is comprehensively considered. Touch-sensitive screen 14 set up in 1 backplate of experiment platform, PLC controller 15 set up in 1 bottom surface of experiment platform, PLC controller 15 is connected with electric heater 3, circulating oil pump 6, front end pressure sensor 7, rear end pressure sensor 8, flow sensor 9, water content sensor 10, metal particle sensor 11, density viscosity sensor 12, dielectric constant sensor 13. According to expert experience and historical data, early warning threshold values of all sensors are set through the PLC 15, and after detection data are received, abnormal information is reminded to detection personnel when results exceed the early warning threshold values. The traditional 'oil change according to the schedule' is improved into 'oil change according to the quality', and the economy and the scientificity of the use of the lubricating oil are improved.
Furthermore, the circulating oil tank 2 and the circulating pipeline 5 are made of transparent organic glass. The staff can directly look over the lubricating oil situation through transparent organic glass, except that the test data, also can the manual work judge the lubricating oil state.
Further, the outer wall of the circulation pipeline 5 is provided with an electric heating patch 19, the circulation pipeline 5 is also provided with a temperature sensor 20, and the electric heating patch 19 and the temperature sensor 20 are connected with the PLC 15.
Finally, it is noted that the above preferred embodiments are only intended to illustrate the technical solutions of the present invention, and not to limit, although the present invention has been described in detail through the above preferred embodiments, it should be understood by those skilled in the art that various changes in form and detail may be made thereto without departing from the scope of the present invention.
Claims (4)
1. The utility model provides a chartered plane lubricating oil inner loop testing platform which characterized by: the device comprises an experiment platform, a circulating oil tank, an electric heater, a circulating pipeline, a circulating oil pump, a front end pressure sensor, a rear end pressure sensor, a flow sensor, a water content sensor, a metal particle sensor, a density viscosity sensor and a dielectric constant sensor, wherein the experiment platform is provided with the circulating oil tank, the circulating oil tank is provided with a liquid inlet valve, the circulating oil tank is internally provided with the electric heater, the bottom surface of the circulating oil tank is uniformly provided with oil supply valves at intervals, the oil supply valves are connected with the upper end of the circulating oil tank through the circulating pipeline, the circulating oil pump is arranged on the circulating pipeline, the front end pressure sensor is arranged at the front end of the circulating oil pump, the rear end pressure sensor is arranged at the rear end of the circulating oil pump, the circulating oil pump is sequentially provided with the flow sensor, the water content sensor, the metal particle sensor, the density viscosity sensor and the dielectric constant sensor, and a touch screen is arranged on a back plate of the experiment platform, the PLC controller sets up in the experiment platform bottom surface, and the PLC controller is connected with electric heater, circulating oil pump, front end pressure sensor, rear end pressure sensor, flow sensor, water content sensor, metal particle sensor, density viscosity sensor, dielectric constant sensor.
2. The platform for detecting the internal circulation of the lubricating oil of the bale winder as claimed in claim 1, wherein: the circulating oil tank and the circulating pipe are made of transparent organic glass.
3. The platform for detecting the internal circulation of the lubricating oil of the bale winder as claimed in claim 1, wherein: the feed liquor valve is connected with the feed liquor oil pump, and the feed end of the feed liquor oil pump is provided with a connecting hose.
4. The platform for detecting the internal circulation of the lubricating oil of the bale winder as claimed in claim 1, wherein: the circulating pipeline outer wall be provided with the electrical heating paster, still be provided with temperature sensor on the circulating pipeline, electrical heating paster, temperature sensor be connected with the PLC controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123411918.XU CN216847799U (en) | 2021-12-31 | 2021-12-31 | Internal circulation detection platform for lubricating oil of bale winder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123411918.XU CN216847799U (en) | 2021-12-31 | 2021-12-31 | Internal circulation detection platform for lubricating oil of bale winder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216847799U true CN216847799U (en) | 2022-06-28 |
Family
ID=82113289
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123411918.XU Active CN216847799U (en) | 2021-12-31 | 2021-12-31 | Internal circulation detection platform for lubricating oil of bale winder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216847799U (en) |
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2021
- 2021-12-31 CN CN202123411918.XU patent/CN216847799U/en active Active
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