CN216846185U - Quantity detection system and book matching machine - Google Patents
Quantity detection system and book matching machine Download PDFInfo
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- CN216846185U CN216846185U CN202220472378.1U CN202220472378U CN216846185U CN 216846185 U CN216846185 U CN 216846185U CN 202220472378 U CN202220472378 U CN 202220472378U CN 216846185 U CN216846185 U CN 216846185U
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- distance sensor
- quantity detection
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- 238000001514 detection method Methods 0.000 title claims abstract description 23
- 230000003993 interaction Effects 0.000 claims abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000010586 diagram Methods 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 1
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Abstract
The embodiment of the application relates to a quantity detection system and book-matching machine, the quantity detection system includes the base, establishes magnet on the bottom surface of base, establishes the support on the base, establishes the distance sensor on the support and is used for carrying out the warning terminal of data interaction with distance sensor, and distance sensor's sense terminal is towards the base. The book binding machine comprises the quantity detection system. The quantity detection system and the book matching machine disclosed by the embodiment of the application detect whether each set of books on the production line meets the requirements or not in a non-contact thickness detection mode.
Description
Technical Field
The application relates to the technical field of detection, in particular to a number detection system and a book matching machine.
Background
When the book matching machine operates, each book matching unit on the production line outputs, if one book matching unit works abnormally, the number of books in the last book is inconsistent with the required number, and how to solve the problem of detecting the number of books in the production process is an urgent problem to be solved.
Disclosure of Invention
The embodiment of the application provides a quantity detecting system and a book matching machine, which can detect whether each set of books on a production line meets the requirements or not in a non-contact thickness detecting mode.
The above object of the embodiments of the present application is achieved by the following technical solutions:
in a first aspect, an embodiment of the present application provides a quantity detection system, including:
a base;
the magnet is arranged on the bottom surface of the base;
the bracket is arranged on the base;
the distance sensor is arranged on the bracket, and the detection end of the distance sensor faces the base; and
and the alarm terminal is used for carrying out data interaction with the distance sensor.
In a possible implementation manner of the first aspect, the communication manner between the alarm terminal and the distance sensor is wired communication or wireless communication.
In a possible implementation manner of the first aspect, the communication manner between the alarm terminal and the distance sensor is wired communication;
further comprising:
the first connecting port is arranged on the alarm terminal;
the second connecting port is arranged on the distance sensor; and
and two ends of the connecting wire are respectively connected with the first connecting port and the second connecting port.
In one possible implementation form of the first aspect, the connection line is used for transmitting data and power.
In a possible implementation manner of the first aspect, each distance sensor is provided with two second connection ports;
when the number of the distance sensors is plural, two adjacent distance sensors are connected through the second connection port.
In a possible implementation manner of the first aspect, the alarm terminal is provided with a plurality of first connection ports.
In a second aspect, an embodiment of the present application provides a book binding machine, including the quantity detection system as described in the first aspect and any implementation manner of the first aspect.
Drawings
Fig. 1 is a schematic deployment diagram of a quantity detection system according to an embodiment of the present application.
Fig. 2 is a schematic structural diagram of a quantity detection system according to an embodiment of the present application.
Fig. 3 is a schematic connection diagram provided in an embodiment of the present application.
In the figure, 11, a base, 12, a magnet, 13, a bracket, 14, a distance sensor, 141, a second connecting port, 2, an alarm terminal, 21, a first connecting port, 3 and a connecting line.
Detailed Description
The technical solution of the present application will be described in further detail below with reference to the accompanying drawings.
Referring to fig. 1 and 2, a system for detecting a quantity disclosed in an embodiment of the present application includes a base 11, a magnet 12, a bracket 13, a distance sensor 14, an alarm terminal 2, and the like, where the magnet 12 is fixedly mounted on the base 11 and is used to adsorb the base 11 on a production line, the bracket 13 is fixedly mounted on the base 11, and the distance sensor 14 is fixedly mounted on the bracket 13 and faces the base 11.
The distance sensor 14 is used for distance measurement, and the distance indicates that a production line has three book matching units, three bases 11 are required to be installed, each base 11 is located behind the matched book matching unit, the maximum feedback value of the distance sensor 14 is 5, and the thickness of each book is assumed to be 1.
After the production line is started, the first distance sensor 14 feeds back a signal with the distance of 4 to the alarm terminal 2, the second distance sensor 14 feeds back a signal with the distance of 3 to the alarm terminal 2, and the third distance sensor 14 feeds back a signal with the distance of 2 to the alarm terminal 2.
If feedback is carried out according to the process, each assembly unit can work normally, and if feedback of one of the distance sensors 14 is wrong, an error occurs at one assembly unit.
For the book which does not meet the requirement, the book which is less than the requirement can be determined in a data backtracking mode, so that the abnormal book matching unit can be quickly determined. This advantage is even more pronounced, in particular when the number of book-matching units is high.
The alarm terminal 2 can be installed at any position on the production line, and when the data fed back by one of the distance sensors 14 is abnormal, the alarm terminal 2 will send out a signal, such as a sound signal or a light signal.
In some possible implementations, the alarm terminal 2 uses a programmable logic controller.
The communication mode between the alarm terminal 2 and the distance sensor 14 is a wired communication mode and a wireless communication mode, for the wired communication, please refer to fig. 3, in some possible implementation modes, the alarm terminal 2 has a plurality of first connection ports 21, the distance sensor 14 is provided with a second connection port 141, the alarm terminal 2 and the distance sensor 14 are connected through a connection line 3, and two ends of the connection line 3 are respectively inserted into the first connection port 21 and the second connection port 141.
The connecting line 3 can transmit data, and can also transmit data and power at the same time.
Further, two second connection ports 141 are provided on each of the distance sensors 14, so that the connection lines 3 can be used for connection with adjacent distance sensors 14. This way, the wiring difficulty can be effectively reduced, because in the former connection way, the longer the distance between the distance sensor 14 and the alarm terminal 2 is, the longer the length of the connection line 3 is required, but in this connection way, only a few short connection lines 3 are required to complete the deployment work.
The connection ports (including the first connection port 21 and the second connection port 141) may use a USB interface, a TYPE-C interface, a network cable interface, and the like.
When the communication mode between the alarm terminal 2 and the distance sensor 14 is a wireless communication mode, the distance sensor 14 and the alarm terminal 2 are both internally provided with Bluetooth chips or similar chips with communication functions, and after the distance sensor 14 is started, the Bluetooth chips and the similar chips can automatically search and complete connection with the alarm terminal 2 according to a built-in program.
In some possible implementations, the alarm terminal 2 uses a programmable logic controller (PLC or DCS), and after the data detected by the distance sensor 14 is fed back to the alarm terminal 2, the alarm terminal 2 determines whether the feedback data is normal or not according to preset data and sends an alarm.
The embodiment of the application also discloses a book matching machine, which comprises the quantity detection system.
The embodiments of the present invention are preferred embodiments of the present application, and the scope of protection of the present application is not limited by the embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (7)
1. A quantity detection system, comprising:
a base (11);
a magnet (12) provided on the bottom surface of the base (11);
a bracket (13) arranged on the base (11);
the distance sensor (14) is arranged on the bracket (13), and the detection end of the distance sensor (14) faces the base (11); and
and the alarm terminal (2) is used for carrying out data interaction with the distance sensor (14).
2. The quantity detection system according to claim 1, characterized in that the communication between the alarm terminal (2) and the distance sensor (14) is wired or wireless.
3. The quantity detection system according to claim 2, characterized in that the communication between the alarm terminal (2) and the distance sensor (14) is a wired communication;
further comprising:
the first connecting port (21) is arranged on the alarm terminal (2);
a second connection port (141) provided in the distance sensor (14); and
and a connecting wire (3) having both ends connected to the first connection port (21) and the second connection port (141), respectively.
4. A quantity detection system according to claim 3, characterized in that the connection line (3) is used for transmitting data and power.
5. A quantity detection system according to claim 3, characterized in that two second connection ports (141) are provided on each distance sensor (14);
when the number of the distance sensors (14) is plural, two adjacent distance sensors (14) are connected by a second connection port (141).
6. A quantity detection system according to claim 3, characterised in that the alarm terminal (2) is provided with a plurality of first connection ports (21).
7. A book-filling machine, characterized in that it comprises a quantity detection system as claimed in any one of claims 1 to 6.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202220472378.1U CN216846185U (en) | 2022-03-06 | 2022-03-06 | Quantity detection system and book matching machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202220472378.1U CN216846185U (en) | 2022-03-06 | 2022-03-06 | Quantity detection system and book matching machine |
Publications (1)
Publication Number | Publication Date |
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CN216846185U true CN216846185U (en) | 2022-06-28 |
Family
ID=82094778
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202220472378.1U Expired - Fee Related CN216846185U (en) | 2022-03-06 | 2022-03-06 | Quantity detection system and book matching machine |
Country Status (1)
Country | Link |
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CN (1) | CN216846185U (en) |
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2022
- 2022-03-06 CN CN202220472378.1U patent/CN216846185U/en not_active Expired - Fee Related
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220628 |
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CF01 | Termination of patent right due to non-payment of annual fee |