CN216846006U - Aluminum electrolysis aluminum liquid height and electrolyte level measuring device - Google Patents

Aluminum electrolysis aluminum liquid height and electrolyte level measuring device Download PDF

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Publication number
CN216846006U
CN216846006U CN202220440878.7U CN202220440878U CN216846006U CN 216846006 U CN216846006 U CN 216846006U CN 202220440878 U CN202220440878 U CN 202220440878U CN 216846006 U CN216846006 U CN 216846006U
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scale
measuring
water tank
ruler
electrolyte level
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聂春林
张榕德
程安军
王登成
贾乃寿
陈强正
李喜强
袁迎章
解志军
成建航
顾永强
黄普伟
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Qinghai Baihe Aluminium Industry Co ltd
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Qinghai Baihe Aluminium Industry Co ltd
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Abstract

The utility model discloses a device for measuring the height of aluminum electrolysis liquid and the electrolyte level, which comprises a measuring scale, wherein the measuring scale is a middle dividing scale, the middle of the measuring scale is provided with 0 scale, and the measuring scale symmetrically extends from the 0 scale to the left side and the right side; the device also comprises a cooling support mechanism, the middle dividing ruler is arranged on the cooling support mechanism, and an accommodating space for placing the measuring drill steel is arranged at a position close to the middle dividing ruler. The utility model discloses can hold the measurement bore bit of high temperature by two hands when measuring, will measure on the bore bit the boundary line of electrolyte liquid and aluminium liquid and aim at the zero-bit of dividing the chi, then just can measure the level of electrolyte liquid and aluminium liquid through dividing the scale on chi both sides. Compare with traditional measurement mode, become the bimanualness by one-hand operation, measuring tool and drill rod are aimed at measuring number of times and are become once by twice, and not only the operation is more convenient, and measurement efficiency is higher, has eliminated the potential safety hazard that face and hand were scalded in the measurement process moreover.

Description

Aluminum electrolysis aluminum liquid height and electrolyte level measuring device
Technical Field
The utility model relates to the technical field of electrolytic aluminum production, in particular to a measuring device for the height of aluminum liquid and the electrolyte level (two levels) in the aluminum electrolysis process.
Background
In the aluminum smelting industry, the aluminum electrolysis process is that at the temperature of 940-960 ℃, molten cryolite is used as a solvent, alumina is used as a solute, carbon is used as an anode, aluminum liquid is used as a cathode, the alumina dissolved in electrolyte is subjected to electrochemical reaction at the cathode and the anode in an electrolytic cell, metal aluminum is separated out at the cathode, and CO are separated out by electrolysis at the anode2And (3) gas processing. The liquid aluminum and the liquid electrolyte coexist in the electrolytic tank, and because the densities of the two substances are different, an upper layer and a lower layer are formed, and the aluminum liquid is inThe lower layer, the electrolyte liquid on the upper layer. The important technical index for judging whether the aluminum electrolytic cell operates well is the height (level) of electrolyte liquid and aluminum liquid, which is called two-level measurement for short, and the process of measuring the level of the electrolyte liquid and the level of the aluminum liquid is called two-level measurement.
At present, domestic manufacturers generally adopt a manual measuring method, namely an L-shaped measuring drill rod, such as a steel drill rod with the diameter of 16mm, and a steel plate ruler with the measuring range of 400mm is matched. When measuring, one end of the measuring drill rod is inserted into the liquid of the aluminum electrolytic cell and is placed for about 5-10 seconds, the electrolyte liquid and the aluminum liquid are adhered to the drill rod, and the two solutions have obvious boundary lines. The height of the two solutions can be measured by holding the drill rod with one hand and the steel plate ruler with the other hand for measurement. However, this kind of measurement method is inefficient on the one hand, and on the other hand has potential safety hazard because the high temperature drill rod (generally about 800 ℃) is not easy to operate by one hand under the influence of strong magnetic field in the aluminum electrolysis plant, and is easy to scald face or hand. Therefore, only by optimizing the measuring tool and simplifying the operation process, the measuring efficiency can be improved, and the potential safety hazard of scalding is eliminated.
Therefore, in the two-level measurement process, how to improve the measurement work efficiency, avoid the potential safety hazard that the face and the hands of the operator are scalded, and let the operator who measures the two levels work in a safe environment, and the work efficiency is obviously improved, is a difficult problem that needs to be solved urgently in the aluminum electrolysis workshop.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to provide a simple structure, measure convenient operation, measurement efficiency is higher, the higher aluminium electroloysis liquid height of security and electrolyte level measurement device to prior art's shortcoming.
In order to solve the technical problem, the utility model adopts the following technical scheme: the utility model provides an aluminium electroloysis aluminium liquid height and electrolyte level measurement device, including the dipperstick, its characterized in that: the measuring scale is a middle dividing scale, the middle of the measuring scale is provided with 0 scale, and the measuring scale symmetrically extends from the 0 scale to the left side and the right side; the device also comprises a cooling support mechanism, the middle dividing ruler is arranged on the cooling support mechanism, and an accommodating space for placing the measuring drill steel is arranged at a position close to the middle dividing ruler.
The cooling support mechanism is a water tank, a water filling port is arranged on the water tank, and cooling water is filled into the water tank through the water filling port so as to cool and radiate the middle dividing ruler, and the middle dividing ruler is prevented from being deformed by high temperature to influence the measurement precision.
The water tank is of an L-shaped structure and comprises an upright part and a horizontal part; the middle ruler is fixed on the front surface of the vertical part of the middle ruler in a side standing mode, and the accommodating space for accommodating the measuring drill steel is located between the middle ruler and the horizontal part of the water tank.
The height of the accommodating space is 18-25mm, so that a measuring drill steel with the pipe diameter of 16mm can be laid down.
The water tank, the middle dividing ruler and the water filling port are all made of stainless steel, the influence of the magnetic field of the aluminum electrolysis workshop on the measuring device is reduced to the minimum, and the middle dividing ruler is welded on the water tank.
The water tank is arranged on a vehicle body with wheels, so that the whole measuring device can be conveniently pushed to move in a cart mode.
The water filling port comprises a left water filling port and a right water filling port, and the two water filling ports are respectively arranged at the positions, close to the two ends, of the top surface of the vertical part of the water tank.
The utility model discloses can hold the measurement bore bit of high temperature by two hands when measuring, will measure on the bore bit the boundary line of electrolyte liquid and aluminium liquid and aim at the zero-bit of dividing the chi, then just can measure the level of electrolyte liquid and aluminium liquid through dividing the scale on chi both sides. Compare with traditional measurement mode, become the bimanualness by one-hand operation, measuring tool and drill rod are aimed at measuring number of times and are become once by twice, and not only the operation is more convenient, and measurement efficiency is higher, has eliminated the potential safety hazard that face and hand were scalded in the measurement process moreover.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a schematic top view of the present invention;
fig. 3 is a schematic side view of the present invention.
In the figure, 1 is a water tank, 11 is a vertical part, 12 is a horizontal part, 2 is a middle dividing ruler, 3 is a water filling opening, 4 is an accommodating space, and 5 is a measuring drill rod.
Detailed Description
In the embodiment, referring to fig. 1-3, the device for measuring the height of the aluminum electrolysis liquid and the level of the electrolyte comprises a measuring scale, wherein the measuring scale is a middle dividing scale 2, the middle of the measuring scale is provided with 0 scale, and the measuring scale symmetrically extends from the 0 scale to the left side and the right side; the measuring device further comprises a cooling support mechanism, the middle dividing ruler 2 is installed on the cooling support mechanism, and an accommodating space 4 for accommodating a measuring drill rod 5 is arranged at a position close to the middle dividing ruler 2.
The cooling supporting mechanism is a water tank 1, a water filling port 3 is arranged on the water tank 1, cooling water is filled into the water tank 1 through the water filling port 3, so that the middle dividing ruler 2 is cooled and radiated, and the measuring precision of the middle dividing ruler 2 is prevented from being influenced by high-temperature deformation.
The water tank 1 is of an L-shaped structure and comprises an upright part 11 and a horizontal part 12; the middle dividing ruler 2 is laterally fixed on the front face of the vertical part 11 of the middle dividing ruler to facilitate scale observation, the accommodating space 4 for accommodating the measuring drill rod 5 is positioned between the middle dividing ruler 2 and the horizontal part 12 of the water tank 1, and the measuring drill rod is supported by the horizontal part 12, so that the labor is saved, the arrangement is stable, the measurement is facilitated, and the safety is improved.
The height of the accommodating space 4 is 18-25mm, for example 20mm, so that a measuring drill steel 5 with the diameter of 16mm can be laid down.
The water tank 1, the middle dividing ruler 2 and the water filling port 3 are all made of stainless steel, the influence of a magnetic field of an aluminum electrolysis workshop on the measuring device is reduced to the minimum, and the middle dividing ruler 2 is welded on the water tank 1.
The water tank 1 is mounted on a wheeled vehicle body (not shown) so that the entire measuring device can be easily moved by means of a cart.
The water filling ports 3 comprise a left water filling port and a right water filling port, and the two water filling ports 3 are respectively arranged at the positions, close to the two ends, of the top surface of the vertical part of the water tank 1.
The measurer can push the trolley provided with the measuring device to measure the two levels of each electrolytic cell, the measuring steel chisel 5 is vertically placed into the aluminum electrolytic cell for about 5-10 seconds by two hands during measurement, and then the measuring steel chisel is taken out, and the boundary line of the aluminum liquid and the electrolyte liquid is aligned to the zero scale line of the middle dividing ruler 2. The left end of the measuring drill rod 5 corresponds to the scale of the middle dividing ruler 2 and is the level of the aluminum liquid in front view of the left side and the right side of the middle dividing ruler 2, and the trace of the electrolyte liquid surface on the measuring drill rod 5 corresponds to the scale of the middle dividing ruler 2 and is the level of the electrolyte, so that the levels of the electrolyte liquid and the aluminum liquid can be measured. The method realizes two-hand operation in the operation process, two-time measurement is changed into one-time measurement, and the efficiency is obviously improved. Moreover, the high-temperature measuring steel chisel 5 has obvious safe distance with the face and the hands of the person, thereby avoiding the potential safety hazard that the face and the hands of the person are scalded by high temperature.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the scope of the invention, i.e. the present invention is intended to cover all equivalent variations and modifications within the scope of the present invention.

Claims (7)

1. The utility model provides an aluminium electroloysis aluminium liquid height and electrolyte level measurement device, including the dipperstick, its characterized in that: the measuring scale is a middle dividing scale, the middle of the measuring scale is provided with 0 scale, and the measuring scale symmetrically extends from the 0 scale to the left side and the right side; the device also comprises a cooling support mechanism, the middle dividing ruler is arranged on the cooling support mechanism, and an accommodating space for placing the measuring drill steel is arranged at a position close to the middle dividing ruler.
2. The aluminum electrolysis liquid height and electrolyte level measuring device according to claim 1, characterized in that: the cooling supporting mechanism is a water tank, and a water filling port is formed in the water tank.
3. The aluminum electrolysis liquid height and electrolyte level measuring device according to claim 2, characterized in that: the water tank is of an L-shaped structure and comprises an upright part and a horizontal part; the middle ruler is fixed on the front surface of the vertical part of the middle ruler in a side standing mode, and the accommodating space for accommodating the measuring drill steel is located between the middle ruler and the horizontal part of the water tank.
4. The aluminum electrolysis liquid height and electrolyte level measuring device according to claim 3, characterized in that: the height of the accommodating space is 18-25 mm.
5. The aluminum electrolysis liquid height and electrolyte level measuring device according to claim 3, characterized in that: the water tank, the middle dividing ruler and the water filling port are all made of stainless steel, and the middle dividing ruler is welded on the water tank.
6. The aluminum electrolysis liquid height and electrolyte level measuring device according to claim 5, characterized in that: the water tank is mounted on a wheeled vehicle body.
7. The aluminum electrolysis liquid height and electrolyte level measuring device according to claim 5, characterized in that: the water filling port comprises a left water filling port and a right water filling port, and the two water filling ports are respectively arranged at the positions, close to the two ends, of the top surface of the vertical part of the water tank.
CN202220440878.7U 2022-03-01 2022-03-01 Aluminum electrolysis aluminum liquid height and electrolyte level measuring device Active CN216846006U (en)

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CN202220440878.7U CN216846006U (en) 2022-03-01 2022-03-01 Aluminum electrolysis aluminum liquid height and electrolyte level measuring device

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Application Number Priority Date Filing Date Title
CN202220440878.7U CN216846006U (en) 2022-03-01 2022-03-01 Aluminum electrolysis aluminum liquid height and electrolyte level measuring device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116576979A (en) * 2023-03-24 2023-08-11 中南大学 Device and method for measuring aluminum electrolyte and electrolyte level of aluminum electrolysis

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116576979A (en) * 2023-03-24 2023-08-11 中南大学 Device and method for measuring aluminum electrolyte and electrolyte level of aluminum electrolysis

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