CN216813788U - Liquid corrosion inhibitor gasification equipment - Google Patents
Liquid corrosion inhibitor gasification equipment Download PDFInfo
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- CN216813788U CN216813788U CN202220539743.6U CN202220539743U CN216813788U CN 216813788 U CN216813788 U CN 216813788U CN 202220539743 U CN202220539743 U CN 202220539743U CN 216813788 U CN216813788 U CN 216813788U
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- 238000005260 corrosion Methods 0.000 title claims abstract description 132
- 230000007797 corrosion Effects 0.000 title claims abstract description 117
- 239000007788 liquid Substances 0.000 title claims abstract description 116
- 239000003112 inhibitor Substances 0.000 title claims abstract description 109
- 238000002309 gasification Methods 0.000 title claims abstract description 27
- 238000001035 drying Methods 0.000 claims abstract description 14
- 239000006200 vaporizer Substances 0.000 claims description 26
- 238000002347 injection Methods 0.000 claims description 17
- 239000007924 injection Substances 0.000 claims description 17
- 239000002274 desiccant Substances 0.000 claims description 4
- 238000005070 sampling Methods 0.000 claims description 4
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- 239000007789 gas Substances 0.000 description 19
- 239000000306 component Substances 0.000 description 7
- 230000009849 deactivation Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 238000009834 vaporization Methods 0.000 description 6
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Abstract
Description
技术领域technical field
本实用新型涉及电厂锅炉系统管道的停用保护技术领域,具体为一种液态缓蚀剂气化装置。The utility model relates to the technical field of deactivation protection of power plant boiler system pipes, in particular to a liquid corrosion inhibitor gasification device.
背景技术Background technique
近年来随着核电等新能源的不断投入运行,火电机组被要求严格控制投运时间,面临着越来越长的停用状态。在火电机组热力设备停用期间,如果不采用有效保护措施或采取措施不当,会导致大面积的水汽侧金属表面发生强烈腐蚀,甚至还会导致金属性能下降造成再次运行过程发生爆管等重大安全事故。因此对火电机组锅炉停用保护的防锈蚀越来越重视,要求也越来越严格,防止锅炉在停用期间发生大量腐蚀,保障机组燃煤锅炉能随时安全可靠启动,避免由于停用腐蚀造成的锅炉在运行过程中发生爆管等事故。In recent years, with the continuous operation of new energy sources such as nuclear power, thermal power units are required to strictly control the commissioning time and face longer and longer periods of deactivation. During the shutdown period of thermal equipment of the thermal power unit, if effective protection measures are not taken or improper measures are taken, it will lead to strong corrosion on the metal surface of a large area of the water vapor side, and even lead to the deterioration of metal performance, resulting in major safety issues such as pipe burst during re-operation. ACCIDENT. Therefore, more and more attention is paid to the anti-corrosion protection of thermal power unit boilers when they are out of service, and the requirements are becoming more and more strict to prevent a large amount of corrosion during the deactivation of the boilers, to ensure that the coal-fired boilers of the unit can be started safely and reliably at any time, and to avoid corrosion caused by deactivation. Accidents such as tube burst occurred during the operation of the boiler.
现有的锅炉停用保护技术中,加入缓蚀剂进行停用保护是常规做法之一。缓蚀剂分固态和液态,目前研制的液态缓蚀剂在锅炉相关系统管道中的防锈蚀效果很好,而液态缓蚀剂由于成本高,不能大量随水汽直接进入热力设备系统。Among the existing boiler deactivation protection technologies, adding corrosion inhibitors for deactivation protection is one of the conventional practices. Corrosion inhibitors are divided into solid and liquid. The liquid corrosion inhibitors currently developed have a good anti-corrosion effect in boiler-related system pipes, while liquid corrosion inhibitors cannot directly enter the thermal equipment system with water vapor in large quantities due to their high cost.
实用新型内容Utility model content
为了解决现有技术中存在的问题,本实用新型提供一种液态缓蚀剂气化装置,能够有效利用液态缓蚀剂有效成分,提升防锈蚀效果,增大防锈蚀保护范围,同时降低成本,经济性好。In order to solve the problems existing in the prior art, the utility model provides a liquid corrosion inhibitor gasification device, which can effectively utilize the effective components of the liquid corrosion inhibitor, improve the anti-corrosion effect, increase the scope of anti-corrosion protection, and at the same time reduce the cost, Economical.
本实用新型是通过以下技术方案来实现:The utility model is realized through the following technical solutions:
一种液态缓蚀剂气化装置,包括依次连接的干燥过滤器、风机、加热器和气化器;A liquid corrosion inhibitor vaporization device, comprising a drying filter, a fan, a heater and a vaporizer connected in sequence;
所述气化器一端设有进气口,进气口与加热器的出口通过管路连接,另一端设有出气口并通过管路连接至待保护主管道,气化器内布置有液态缓蚀剂传热管,气化器一侧设有液态缓蚀剂注入口,液态缓蚀剂注入口通过管路与液态缓蚀剂传热管连通。One end of the vaporizer is provided with an air inlet, the air inlet is connected with the outlet of the heater through a pipeline, the other end is provided with an air outlet and is connected to the main pipeline to be protected through a pipeline, and a liquid buffer is arranged in the vaporizer. The corrosion inhibitor heat transfer pipe is provided with a liquid corrosion inhibitor injection port on one side of the vaporizer, and the liquid corrosion inhibitor injection port is communicated with the liquid corrosion inhibitor heat transfer pipe through a pipeline.
优选地,所述气化器上设有液位计,用于指示液态缓蚀剂传热管内液态缓蚀剂的高度。Preferably, a liquid level gauge is provided on the vaporizer to indicate the height of the liquid corrosion inhibitor in the liquid corrosion inhibitor heat transfer tube.
优选地,所述干燥过滤器内置有干燥剂和滤网。Preferably, the drying filter has a built-in desiccant and a filter screen.
优选地,所述气化器出气口与待保护主管道连接的管路上依次设有气体流量计和气化器出气门。Preferably, the pipeline connecting the gas outlet of the gasifier with the main pipeline to be protected is sequentially provided with a gas flow meter and a gas outlet valve of the gasifier.
优选地,所述气化器出气口与气体流量计之间设有取样阀。Preferably, a sampling valve is provided between the gas outlet of the gasifier and the gas flow meter.
优选地,所述气化器的出气口处设有对空排空阀。Preferably, an air-to-air evacuation valve is provided at the gas outlet of the gasifier.
优选地,所述加热器的出口通过旁路管道与待保护主管道连接,旁路管道上设有气化器旁路门。Preferably, the outlet of the heater is connected to the main pipeline to be protected through a bypass pipeline, and the bypass pipeline is provided with a gasifier bypass door.
优选地,所述加热器与气化器旁路门之间设有对地排污阀,加热器的出口处设有温度计。Preferably, a drain valve to the ground is arranged between the heater and the bypass door of the gasifier, and a thermometer is arranged at the outlet of the heater.
优选地,所述液态缓蚀剂传热管设置一根或多根,相邻的液态缓蚀剂传热管之间相互连通,液态缓蚀剂注入口通过管路与其中一根液态缓蚀剂传热管连通。Preferably, one or more liquid corrosion inhibitor heat transfer tubes are provided, adjacent liquid corrosion inhibitor heat transfer tubes are communicated with each other, and the liquid corrosion inhibitor injection port is connected to one of the liquid corrosion inhibitors through the pipeline. The agent heat transfer pipe is connected.
优选地,所述气化器进气口的一端设有湿度计,气化器出气口的一端设有压力表。Preferably, one end of the gas inlet of the gasifier is provided with a hygrometer, and one end of the gas outlet of the gasifier is provided with a pressure gauge.
与现有其他技术相比,本实用新型具有以下有益的技术效果:Compared with other existing technologies, the utility model has the following beneficial technical effects:
本实用新型提供的一种液态缓蚀剂气化装置,通过气化器进气口前依次布置干燥过滤器、风机和加热器,能够连续的用高温干燥清洁空气将液态缓蚀剂气化,将液态缓蚀剂中的有效成分大量的转化为气态,并将其气化的有效成分随高温空气一并带入热力设备系统管道中,对金属表面形成防锈蚀保护,防止锅炉在停用期间发生大量腐蚀,保障机组燃煤锅炉能随时安全可靠启动,气化的缓蚀剂能够更加均匀大量的分布在热力设备系统管道中,可广泛对面积庞大的设备金属表面进行防锈蚀保护,有效利用液态缓蚀剂的防锈蚀性能,提升防锈蚀效果的同时降低液态缓蚀剂的投入成本,提高经济性。A liquid corrosion inhibitor vaporization device provided by the utility model, a drying filter, a fan and a heater are arranged in sequence before the air inlet of the vaporizer, and the liquid corrosion inhibitor can be continuously vaporized by high-temperature dry and clean air. Convert a large amount of the active ingredients in the liquid corrosion inhibitor into gaseous state, and bring the vaporized active ingredients into the pipeline of the thermal equipment system together with the high-temperature air to form anti-corrosion protection on the metal surface and prevent the boiler from being out of use. A large amount of corrosion occurs to ensure that the coal-fired boiler of the unit can be started safely and reliably at any time, and the gasified corrosion inhibitor can be more evenly distributed in the pipeline of the thermal equipment system, which can widely protect the metal surface of the equipment with a large area. The anti-corrosion performance of the liquid corrosion inhibitor can improve the anti-corrosion effect while reducing the input cost of the liquid corrosion inhibitor and improving the economy.
本实用新型进一步的改进在于,干燥过滤器中可内置干燥剂和滤网,以干燥进口空气,并去除大颗粒杂质。A further improvement of the utility model is that a desiccant and a filter screen can be built in the drying filter to dry the inlet air and remove large particles of impurities.
本实用新型进一步的改进在于,液位计可指示液态缓蚀剂传热管内液态缓蚀剂的高度。The further improvement of the utility model is that the liquid level gauge can indicate the height of the liquid corrosion inhibitor in the liquid corrosion inhibitor heat transfer tube.
本实用新型进一步的改进在于,所述的气化器旁路门将经加热器出来的热空气先引入所需保护的系统管道进行暖管,避免气态缓蚀剂遇冷凝结。A further improvement of the utility model lies in that the gasifier bypass door first introduces the hot air from the heater into the system pipeline to be protected for pipe warming, so as to prevent the gaseous corrosion inhibitor from condensing when it is condensed.
附图说明Description of drawings
图1为本实用新型液态缓蚀剂气化装置的结构示意图。FIG. 1 is a schematic structural diagram of the liquid corrosion inhibitor gasification device of the present invention.
图中:1-干燥过滤器,2-风机,3-加热器,4-温度计,5-气化器进气门,6-湿度计,7-气化器,8-液态缓蚀剂传热管,9-液态缓蚀剂注入口,10-压力表,11-对空排空阀,12-液位计,13-取样阀,14-气体流量计,15-气化器出气门,16-气化器旁路门,17-对地排污阀。In the picture: 1-filter drier, 2-fan, 3-heater, 4-thermometer, 5-gasifier intake valve, 6-hygrometer, 7-gasifier, 8-liquid corrosion inhibitor heat transfer Pipe, 9- liquid corrosion inhibitor injection port, 10- pressure gauge, 11- emptying valve, 12- liquid level gauge, 13- sampling valve, 14- gas flow meter, 15- vaporizer outlet valve, 16 -Gasifier bypass door, 17-Ground blowdown valve.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本实用新型方案,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分的实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本实用新型保护的范围。In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described The embodiments are only some of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
需要说明的是,本实用新型的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本实用新型的实施例能够以除了在这里图示或描述的那些以外的顺序实施。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。It should be noted that the terms "first" and "second" in the description and claims of the present invention and the above drawings are used to distinguish similar objects, and are not necessarily used to describe a specific sequence or sequence. . It is to be understood that the data so used may be interchanged under appropriate circumstances so that the embodiments of the invention described herein can be practiced in sequences other than those illustrated or described herein. Furthermore, the terms "comprising" and "having" and any variations thereof, are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those expressly listed Rather, those steps or units may include other steps or units not expressly listed or inherent to these processes, methods, products or devices.
下面结合附图对本实用新型做进一步详细描述:Below in conjunction with accompanying drawing, the utility model is described in further detail:
如图1所示,本实用新型提供的一种液态缓蚀剂气化装置,包括依次连接的干燥过滤器1、风机2、加热器3和气化器7;As shown in FIG. 1 , a liquid corrosion inhibitor vaporization device provided by the present invention includes a
所述气化器7一端设有进气口,进气口与加热器3的出口通过管路连接,另一端设有出气口并通过管路连接至待保护主管道,气化器7内布置有液态缓蚀剂传热管8,气化器7一侧设有液态缓蚀剂注入口9,液态缓蚀剂注入口9通过管路与液态缓蚀剂传热管8连通。One end of the
本实用新型提供的一种液态缓蚀剂气化装置,通过气化器7进气口前依次布置干燥过滤器1、风机2和加热器3,能够连续的用高温干燥清洁空气将液态缓蚀剂气化,并将其气化的有效成分随高温空气一并带入热力设备系统管道中,对金属表面形成防锈蚀保护,防止锅炉在停用期间发生大量腐蚀,保障机组燃煤锅炉能随时安全可靠启动,气化的缓蚀剂能够更加均匀大量的分布在热力设备系统管道中,有效利用液态缓蚀剂的防锈蚀性能,提升防锈蚀效果的同时降低液态缓蚀剂的投入成本,提高经济性。A liquid corrosion inhibitor gasification device provided by the utility model, a
其中,本实用新型所述的干燥过滤器1中可内置干燥剂和滤网,能够用以干燥进口的空气,并去除大颗粒杂质,防止空气内的湿气对液态缓蚀剂的防锈蚀效果造成负面影响,同时滤网过滤掉空气中的杂质,防止在停炉保护时堵塞系统管道。Among them, the
其中,本实用新型中设置有风机2,所述气化器7出气口与待保护主管道连接的管路上依次设有气体流量计14和气化器出气门15。所述的风机2可将经过干燥过滤器1的空气吸进加热器3进行加热,然后进入气化器7沿着风道加热从液态缓蚀剂注入口9注入到液态缓蚀剂传热管8的液态缓蚀剂,使其受热由液态变为气态,经气体流量计14、气化器出气门15进入所需保护的系统管道。Among them, the utility model is provided with a
其中,本实用新型中气化器7上设有液位计12,所述的液位计12可指示液态缓蚀剂传热管8内液态缓蚀剂的高度,用于监控液态缓蚀剂的用量和气化程度。Among them, in the present invention, the
其中,本实用新型中所述气化器7的出气口处设有对空排空阀11,所述加热器3的出口通过旁路管道与待保护主管道连接,旁路管道上设有气化器旁路门16,所述加热器3与气化器旁路门16之间设有对地排污阀17,加热器3的出口处设有温度计4。所述的对空排空阀11和对地排污阀17可将不纯净的气体和液体排出,避免影响后续防锈蚀的效果;所述的气化器旁路门16将经加热器3出来的热空气先引入所需保护的系统管道进行暖管,避免气态缓蚀剂遇冷凝结影响气化效果,保证后续进入待保护主管道中的缓蚀剂能够以气态形态均匀大量稳定的分布在系统管道中,对系统管道进行防锈蚀停炉保护。Among them, the air outlet of the
其中,本实用新型中所述的取样阀13位于气体流量计14之前,可用于检测从气化器7出来的气态缓蚀剂浓度,根据实际工况需求投入相应量和浓度的气态缓蚀剂,有助于后续停炉保护防锈蚀效果的进一步优化。Among them, the
其中,所述液态缓蚀剂传热管8设置一根或多根,可根据所需气化的液态缓蚀剂量和气化器7的尺寸进行设置,相邻的液态缓蚀剂传热管8之间相互连通,液态缓蚀剂注入口9通过管路与其中一根液态缓蚀剂传热管8连通。Wherein, one or more of the liquid corrosion inhibitor
其中,所述气化器7进气口的一端设有湿度计6,气化器7出气口的一端设有压力表10,湿度计6用于检测风机2吸入空气的干燥程度,压力表10用于检测气化器7内部的压力,与液位计12配合反馈气化器7内液态缓蚀剂的气化程度。Wherein, one end of the air inlet of the
本实用新型中干燥过滤器1、气化器7、液态缓蚀剂传热管8、液态缓蚀剂注入口9和液位计12是本装置的核心,通过干燥过滤器1在本装置中的安装设置,实现了对进入空气的干燥和清洁,通过气化器7、液态缓蚀剂传热管8、液态缓蚀剂注入口9和液位计12的安装设置,实现了液态缓蚀剂与高温空气的换热,并且液态缓蚀剂气化后的有效成分能随着高温空气一起进入热力设备系统管道进行防锈蚀。在实际应用时,先投入干燥过滤器1、风机2、加热器3、对地排污阀17、气化器旁路门16和气化器出气门15对所需保护的热力设备系统管道进行余热,防止气化后的液态缓蚀剂有效成分遇冷凝结。在液位计12显示液态缓蚀剂气化减少后,应及时从液态缓蚀剂注入口9随时注入液态缓蚀剂,实现液态缓蚀剂的连续气化工作。In the utility model, the drying
本实用新型提供的一种液态缓蚀剂气化装置,以气化某液态缓蚀剂供应电厂锅炉系统停用保护为例,对本实用新型所述的一种液态缓蚀剂气化装置进行说明。The utility model provides a liquid corrosion inhibitor gasification device, taking the gasification of a liquid corrosion inhibitor for supplying the power plant boiler system outage protection as an example, to illustrate the liquid corrosion inhibitor gasification device of the present utility model .
如图1所示,首先打开对地排污阀17,关闭气化器进气门5和气化器旁路门16,启动风机2,投运加热器3,经过干燥过滤器1的干燥清洁空气通过风机2进入加热器3中加热,通过温度计4控制空气温度在50℃,先通过对地排污阀17排污,之后打开气化器旁路门16和气化器出气门15,关闭排污阀17,将高温干燥清洁空气送入需要保护的热力设备中进行暖管。As shown in Figure 1, firstly open the
其次,当暖管温度达到50℃后,打开气化器进气门5和对空排空阀11,排出不干净空气,之后关闭对空排空阀11、气化器旁路门16。通过液态缓蚀剂注入口9向液态缓蚀剂传热管8内注入液态缓蚀剂,通过液位计控制注入量。大量高温干燥清洁空气通过气化器7中的液态缓蚀剂传热管8向液态缓蚀剂传热升温。通过调节加热器3和气体流量计14控制温度计4温度达到90℃~100℃之间,以此高温来不断气化液态缓蚀剂传热管8中的液态缓蚀剂,气化后的缓蚀剂有效成分通过气化器出气门15不断进入热力设备系统管道中进行防锈蚀。Next, when the warm pipe temperature reaches 50°C, open the
最后,当热力设备系统管道中的气化缓蚀剂有效成分浓度达到要求后,继续运行至液位计12液位至“0”左右,停运加热器3,打开对空排空阀11、对地排污阀17,关闭气化器出气门15、气化器旁路门16,待温度计4降至30℃左右时,停运风机2,关闭对空排空阀11、对地排污阀17。气化装置停运。Finally, when the effective component concentration of the gasification corrosion inhibitor in the pipeline of the thermal equipment system meets the requirements, continue to run until the level of the
本实用新型包括的核心部件为干燥过滤器1、气化器7、液态缓蚀剂传热管8、液态缓蚀剂注入口9和液位计12,为气化液态缓蚀剂生产大量有效缓蚀成分提供途径,可以大大减少液态缓蚀剂用量和成本,也大大提高了热力设备的防锈蚀效果,为保障热力设备的正常运行提供了可靠保障。The core components included in the utility model are a drying
本领域技术人员在考虑说明书及实践的公开后,将容易想到本实用新型的其它实施方案。本申请旨在涵盖本实用新型的任何变型、用途或者适应性变化,这些变型、用途或者适应性变化遵循本实用新型的一般性原理并包括本实用新型未公开的本技术领域中的公知常识或惯用技术手段。说明书中的实施例仅被视为示例性的,本申请的真正范围由权利要求书确定。Other embodiments of the invention will readily occur to those skilled in the art upon consideration of the disclosure of the specification and practice. This application is intended to cover any modifications, uses or adaptations of the present invention that follow the general principles of the present invention and include common knowledge or common knowledge in the technical field not disclosed by the present invention. conventional technical means. The embodiments in the specification are to be regarded as exemplary only, and the true scope of the application is to be determined by the claims.
应当理解的是,本实用新型并不局限于上面已经描述并在附图中示出的精确结构,并且可以在不脱离其范围内进行各种修改和改变。本实用新型的保护范围由权利要求书来限定。It should be understood that the present invention is not limited to the precise structures described above and shown in the accompanying drawings and that various modifications and changes may be made without departing from the scope thereof. The protection scope of the present invention is defined by the claims.
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CN118454426B (en) * | 2024-05-27 | 2024-10-29 | 山东厚惟化学有限公司 | Corrosion inhibitor feeding device, using method and application thereof in needle coke production |
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