CN216811565U - Drilling parameter remote monitoring system of non-excavation horizontal directional drilling machine - Google Patents
Drilling parameter remote monitoring system of non-excavation horizontal directional drilling machine Download PDFInfo
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Abstract
The utility model provides a drilling parameter remote monitoring system of a non-excavation horizontal directional drilling machine, which comprises a video monitoring and data acquisition unit, drilling parameter remote monitoring software and a signal acquisition and processing host, wherein the signal acquisition host comprises a software system, and the software system enables the signal acquisition and processing host to realize data transmission with the data acquisition unit, the drilling field operation process video monitoring and the drilling parameter remote monitoring software. The utility model can greatly improve the intelligent degree of the drilling process and is an important guarantee for the safe operation of the drilling machine.
Description
Technical Field
The utility model relates to the technical field of drilling systems, in particular to a drilling parameter remote monitoring system of a trenchless horizontal directional drilling machine.
Background
Horizontal directional drilling is the most direct technical means of geological survey and municipal pipeline construction work, and intellectualization, automation and informatization are the development directions of the current horizontal directional drilling technology. Horizontal directional drilling is a door system project, cannot be seen and touched under the underground environment, is high in difficulty, high in risk and high in concealment, and the working object is almost completely unknown and has a complex stratum structure. In order to ensure the scientific and orderly implementation of the drilling engineering and reduce the blindness of the directional drilling engineering, the real-time and remote monitoring of the parameters of the directional drilling machine is indispensable, and the identification of complex working conditions encountered in the directional drilling and the real-time diagnosis of drilling faults are also very important. In the drilling process, complex conditions are easy to occur, even serious accidents are caused, such as drill sticking, drill bit falling, borehole collapse and the like, and serious economic loss is caused. The utility model develops an intelligent remote monitoring system suitable for a horizontal directional drilling machine, can greatly improve the intelligent degree of the drilling process, and is an important guarantee for the safe operation of the drilling machine.
SUMMERY OF THE UTILITY MODEL
In view of the above, in order to solve the technical problems in the prior art, the utility model develops an intelligent remote monitoring system suitable for a horizontal directional drilling machine, which can greatly improve the intelligent degree of the drilling process and is an important guarantee for the safe operation of the drilling machine.
The utility model provides a drilling parameter remote monitoring system of a trenchless horizontal directional drilling machine, which comprises: the system comprises a video monitoring and data acquisition unit, drilling parameter remote monitoring software and a signal acquisition and processing host, wherein the signal acquisition host comprises a software system which enables the signal acquisition and processing host to realize data transmission with the data acquisition unit, the drilling field operation process video monitoring and the drilling parameter remote monitoring software;
the video monitoring of the drilling field operation process is used for realizing the visual monitoring of the drilling process and transmitting the monitored data to the signal acquisition and processing host;
the data acquisition unit is used for acquiring multi-path switching values and analog values sent by a functional switch, a handle and a knob which are arranged on the remote control console and transmitting the acquired information to the signal acquisition and processing host;
the signal acquisition and processing host is responsible for processing and analyzing the received information data and transmitting the processed and analyzed result to the drilling parameter remote monitoring software;
the drilling parameter remote monitoring software is used for receiving, processing and monitoring the data transmitted by the signal acquisition and processing host computer, so that a user can check and analyze the field data, monitor and guide field construction.
Optionally, the data acquisition unit is a high-speed multi-channel data acquisition unit.
Optionally, the drilling parameter remote monitoring software includes a startup picture, data processing, storage and management, data, graph and video display, drilling data chart analysis, a system setting module, short-distance wireless transmission and remote transmission monitoring, which are respectively connected with the signal acquisition and processing host.
Optionally, the software system includes a data communication module, a data storage management module, a drilling parameter graph display module, a drilling data chart analysis module, a video display module and a system setting module;
the data communication module is used for the communication between the software system and the data acquisition unit, the video monitoring of the operation process of the drill site and the drilling parameter remote monitoring software respectively;
the data storage management module is used for real-time data management and historical data management;
the drilling parameter graph display module is used for data curve display and data calling contrast analysis;
the drilling data chart analysis module is used for drawing a plan view and a section view;
the video display module is used for displaying multiple scenes in real time;
the system setting module is used for setting real-time parameters, sensor coefficients, graphic display, video display and remote transmission.
Optionally, the real-time data management includes data storage, real-time data table display, and working condition judgment and alarm display; the historical data management includes historical data loading and data export.
Optionally, the data acquisition unit comprises an orifice drilling parameter data acquisition unit and sensors, and the sensors comprise a pressure sensor and a temperature sensor.
Optionally, the data acquisition unit includes data acquired by the orifice drilling parameter data acquisition unit, including drilling trajectory parameters, drilling parameters and video information.
Optionally, the data storage management module stores the data file by using a multi-way tree data file; the drilling trajectory parameters are stored on a hole depth basis, and the drilling parameters and the video information are managed on a construction time basis.
Optionally, the video display module selects a transmission code rate, a video transmission protocol, and a compression algorithm according to a network environment.
Optionally, the data display module for the drilling trajectory parameters and the real-time drilling parameters establishes a directional drilling spatial trajectory model, connects adjacent measuring points in sequence by straight lines to form a spatial broken line, and uses an equal-angle full-distance method to derive a calculation formula for obtaining the specific parameters of the drilling trajectory by using the basic parameters, wherein the inclination angle and the azimuth angle of the straight line between the adjacent measuring points are respectively equal to the average value of the inclination angle and the azimuth angle of the two measuring points.
Due to the adoption of the technical scheme, the utility model has the following advantages: the utility model develops a set of intelligent remote monitoring system suitable for the horizontal directional drilling machine, can greatly improve the intelligent degree of the drilling process, and is an important guarantee for the safe operation of the drilling machine.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments described in the embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings.
FIG. 1 is a schematic diagram of a system according to an embodiment of the present invention;
fig. 2 is a schematic diagram of a software system according to an embodiment of the present invention.
Detailed Description
It is noted that relational terms such as "first" and "second," and the like, may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The features and properties of the present invention are described in further detail below with reference to examples.
Referring to fig. 1 and 2, an embodiment of the present invention provides a system for remotely monitoring drilling parameters of a trenchless horizontal directional drilling rig, comprising: the system comprises a drilling site operation process video monitoring and data acquisition unit, drilling parameter remote monitoring software and a signal acquisition and processing host, wherein the signal acquisition host comprises a software system which enables the signal acquisition and processing host to realize data transmission with the data acquisition unit, the drilling site operation process video monitoring and the drilling parameter remote monitoring software;
the video monitoring in the drilling field operation process is used for realizing the visual monitoring of the drilling process and transmitting the monitored data to the signal acquisition and processing host;
the data acquisition unit is used for acquiring multi-path switching values and analog values sent by a functional switch, a handle and a knob which are arranged on the remote control console and transmitting the acquired information to the signal acquisition and processing host;
the signal acquisition and processing host is responsible for processing and analyzing the received information data and transmitting the processed and analyzed result to the drilling parameter remote monitoring software;
the drilling parameter remote monitoring software is used for receiving, processing and monitoring the data transmitted by the signal acquisition and processing host computer, so that a user can check and analyze the field data, monitor and guide field construction.
In the embodiment, the electron is selected as a basic development framework, and the electron is used as popular windows desktop application development software, so that the function development requirements for data acquisition and display can be met. Meanwhile, the integrated node has a strong file reading and writing function. A data transfer difficulty is ensuring the effectiveness of data transfer. According to the powerful file system provided by the electron, the data can be stored in the form of a local file or a log under the condition of poor working environment, so that the local data can be conveniently exported, and the data can be stably uploaded in a network environment.
Data collected by a field single-machine data collection and processing host are uploaded to a rear headquarter server in a 4G wireless transmission or network wired transmission mode; and the server-side drilling data monitoring processing software runs day and night and receives and stores data transmitted from a site in real time. According to the use permission given by the server, users in various places access the server side by starting client software under the permission of the permission, so that the field data is checked and analyzed, and the field construction is monitored and guided.
Optionally, the data acquisition unit is a high-speed multi-channel data acquisition unit.
Optionally, the drilling parameter remote monitoring software includes a startup picture, data processing, storage and management, data, graph and video display, drilling data diagram analysis, a system setting module, short-distance wireless transmission, and remote transmission monitoring, which are respectively connected with the signal acquisition and processing host.
Optionally, the software system includes a data communication module, a data storage management module, a drilling parameter graph display module, a drilling data chart analysis module, a video display module and a system setting module;
the data communication module is used for the communication between the software system and the data acquisition unit and the drilling field operation process video monitoring and drilling parameter remote monitoring software respectively;
the data storage management module is used for real-time data management and historical data management;
the drilling parameter graph display module is used for data curve display and data calling contrast analysis;
the drilling data chart analysis module is used for drawing a plan view and a section view;
the video display module is used for displaying multiple scenes in real time;
and the system setting module is used for setting real-time parameters, sensor coefficients, graphic display, video display and remote transmission.
In this embodiment, the server side adopts a combination of node + MongoDB technologies. Because data may have repetition and pollution, cleaning and sorting are needed in analysis and display, and MongoDB is used as a popular non-relational database and highly conforms to the requirements of software work. The data collected and processed by the system can be divided into 3 types of drilling track parameters, drilling parameters and video information, a database is built according to different data types and characteristics, and a multi-branch tree data file is adopted for storage, wherein the drilling track parameters are stored on the basis of hole depth, and the drilling parameters and the video information are managed on the basis of construction time. The size of a single file is reduced, so that the data loading and processing efficiency is improved.
Optionally, the real-time data management includes data storage, real-time data table display, working condition judgment and alarm display; historical data management includes historical data loading and data export.
Optionally, the data acquisition unit comprises an orifice drilling parameter data acquisition unit and a sensor, and the sensor comprises a pressure sensor and a temperature sensor.
Optionally, the video display module selects a transmission code rate, a video transmission protocol, and a compression algorithm according to a network environment.
Optionally, the data display module for the drilling trajectory parameters and the real-time drilling parameters establishes a directional drilling spatial trajectory model, connects adjacent measuring points in sequence by straight lines to form a spatial broken line, and uses an equal-angle full-distance method to derive a calculation formula for obtaining the specific parameters of the drilling trajectory by using the basic parameters, wherein the inclination angle and the azimuth angle of the straight line between the adjacent measuring points are respectively equal to the average value of the inclination angle and the azimuth angle of the two measuring points.
The above-mentioned embodiments only express the specific embodiments of the present invention, and the description thereof is specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, it is possible to make various changes and modifications without departing from the spirit of the present invention, and these changes and modifications are within the scope of the present invention.
Claims (10)
1. A drilling parameter remote monitoring system of a non-excavation horizontal directional drilling machine is characterized by comprising a drilling site operation process video monitoring unit, a data acquisition unit, drilling parameter remote monitoring software and a signal acquisition and processing host, wherein the signal acquisition host comprises a software system, and the software system enables the signal acquisition and processing host to realize data transmission with the data acquisition unit, the drilling site operation process video monitoring unit and the drilling parameter remote monitoring software;
the video monitoring of the drilling field operation process is used for realizing the visual monitoring of the drilling process and transmitting the monitored data to the signal acquisition and processing host;
the data acquisition unit is used for acquiring multi-path switching values and analog values sent by a functional switch, a handle and a knob which are arranged on the remote control console and transmitting the acquired information to the signal acquisition and processing host;
the signal acquisition and processing host is responsible for processing and analyzing the received information data and transmitting the processed and analyzed result to the drilling parameter remote monitoring software;
the drilling parameter remote monitoring software is used for receiving, processing and monitoring the data transmitted by the signal acquisition and processing host computer, so that a user can check and analyze the field data, monitor and guide field construction.
2. The system of claim 1, wherein the data acquisition unit is a high-speed multi-channel data acquisition unit.
3. The system of claim 1, wherein the drilling parameter remote monitoring software comprises a startup picture, data processing, storage and management, data, graphic and video display, drilling data chart analysis, a system setting module, short-distance wireless transmission and remote transmission monitoring which are respectively connected with the signal acquisition and processing host computer.
4. The system of claim 1, wherein the software system comprises a data communication module, a data storage management module, a drilling parameter graph display module, a drilling data graph analysis module, a video display module, and a system setup module;
the data communication module is used for the communication between the software system and the data acquisition unit, the video monitoring of the operation process of the drill site and the drilling parameter remote monitoring software respectively;
the data storage management module is used for real-time data management and historical data management;
the drilling parameter graph display module is used for data curve display and data calling contrast analysis;
the drilling data chart analysis module is used for drawing a plan view and a section view;
the video display module is used for displaying multiple scenes in real time;
the system setting module is used for setting real-time parameters, sensor coefficients, graphic display, video display and remote transmission.
5. The system of claim 4, wherein the real-time data management includes data storage, real-time data table display, and condition judgment and alarm display; the historical data management includes historical data loading and data export.
6. The system of claim 5, wherein the data acquisition unit comprises an orifice drilling parameter data acquisition unit and sensors, the sensors comprising a pressure sensor and a temperature sensor.
7. The system of claim 6, wherein the data acquisition unit comprises an orifice drilling parameter data acquisition unit that acquires data including drilling trajectory parameters, drilling parameters, and video information.
8. The system of claim 7, wherein the data storage management module employs a multi-way tree data file for storage; the drilling trajectory parameters are stored on a hole depth basis, and the drilling parameters and the video information are managed on a construction time basis.
9. The system of claim 3, wherein the video display module selects a transmission code rate, a video transmission protocol, and a compression algorithm according to a network environment.
10. The system as claimed in claim 7, wherein the data display module of the drilling trajectory parameters and the real-time drilling parameters forms a spatial broken line by establishing a directional drilling spatial trajectory model and connecting adjacent measuring points in sequence by straight lines, the inclination angle and the azimuth angle of the straight line between the adjacent measuring points are respectively equal to the average value of the inclination angle and the azimuth angle of the two measuring points, and a calculation formula for obtaining the specific parameters of the drilling trajectory by using the basic parameters is derived by adopting an equal angle full-distance method.
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| CN202122910617.5U CN216811565U (en) | 2021-11-24 | 2021-11-24 | Drilling parameter remote monitoring system of non-excavation horizontal directional drilling machine |
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| CN202122910617.5U CN216811565U (en) | 2021-11-24 | 2021-11-24 | Drilling parameter remote monitoring system of non-excavation horizontal directional drilling machine |
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