CN216809559U - Intelligent inspection equipment for support - Google Patents
Intelligent inspection equipment for support Download PDFInfo
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- CN216809559U CN216809559U CN202220123348.XU CN202220123348U CN216809559U CN 216809559 U CN216809559 U CN 216809559U CN 202220123348 U CN202220123348 U CN 202220123348U CN 216809559 U CN216809559 U CN 216809559U
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- 238000007689 inspection Methods 0.000 title claims abstract description 12
- 238000012545 processing Methods 0.000 claims abstract description 6
- 238000001514 detection method Methods 0.000 abstract description 4
- 201000010099 disease Diseases 0.000 abstract description 3
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 abstract description 3
- 230000003252 repetitive effect Effects 0.000 abstract description 3
- 238000013459 approach Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000013135 deep learning Methods 0.000 description 1
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- 238000011161 development Methods 0.000 description 1
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Abstract
本实用新型公开了一种支座智能巡检设备,包括搭载车、机械臂和感知装置。搭载车位于桥上,机械臂的一端连接到搭载车上,另一端延伸至桥下。机械臂位于桥下的部分设置有滑轨,两个感知装置滑动连接到滑轨上。感知装置包括滑块、弧形轨道、工业相机和照明设备,工业相机和两个照明设备滑动连接在弧形轨道上。搭载车内设置有控制‑数据处理系统,机械臂上安装有控制器。巡检状态时,两个弧形轨道围合在待检支座的周围并相互靠近。控制器控制感知装置自动获取支座各个角度的情况,在保证检测结果准确性的基础上,操作更为便捷,解决了工作人员在高空边行走边记录病害,重复性强、危险性高、工作效率低且费时费力等问题。
The utility model discloses an intelligent inspection equipment for a support, which comprises a carrying vehicle, a mechanical arm and a sensing device. The carrying car is located on the bridge, and one end of the robotic arm is connected to the carrying car, and the other end extends under the bridge. The part of the robotic arm located under the bridge is provided with slide rails, and the two sensing devices are slidably connected to the slide rails. The sensing device includes a slider, an arc track, an industrial camera and lighting equipment, and the industrial camera and two lighting devices are slidably connected on the arc track. The vehicle is equipped with a control-data processing system, and a controller is installed on the robotic arm. In the inspection state, the two arc-shaped rails are enclosed around the support to be inspected and are close to each other. The controller controls the sensing device to automatically obtain the situation of each angle of the support. On the basis of ensuring the accuracy of the detection results, the operation is more convenient, which solves the problem of the staff recording diseases while walking at high altitude, which is highly repetitive, dangerous and difficult to work. Low efficiency and time-consuming and labor-intensive problems.
Description
技术领域technical field
本实用新型涉及一种支座智能巡检设备。The utility model relates to a support intelligent inspection equipment.
背景技术Background technique
支座是连接桥梁上下部结构的重要部件,主要起到传递荷载、满足上部结构转角变形、缓冲车辆通行时的冲击作用、减震和隔震等作用。在桥梁结构运营过程中,经常发现板式橡胶支座的变形明显;更有甚者,交工验收中就出现变形明显的现象,进一步发展下去,支座的中间胶层长期受拉,疲劳破坏,导致支座侧面开裂。The bearing is an important part connecting the upper and lower structures of the bridge, and it mainly plays the role of transferring loads, satisfying the corner deformation of the upper structure, buffering the impact of vehicles passing through, shock absorption and isolation. In the process of bridge structure operation, it is often found that the deformation of the plate rubber bearing is obvious; what's more, the phenomenon of obvious deformation occurs during the acceptance and acceptance of the construction, and further development, the middle rubber layer of the bearing will be stretched for a long time and fatigue damage, resulting in Cracks on the side of the support.
运营期间,定期检测桥梁支座是保证桥梁道路安全的重要工作。当前主流的检测方法是工作人员在走行式检测平台上进行作业。需要工作人员在高空边行走边记录病害,重复性强、危险性高、工作效率低且费时费力。During operation, regular inspection of bridge bearings is an important task to ensure the safety of bridges and roads. The current mainstream detection method is that the staff work on the walking detection platform. It requires staff to record diseases while walking at high altitude, which is highly repetitive, dangerous, low in work efficiency and time-consuming and labor-intensive.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的是提供一种支座智能巡检设备,以解决现有技术中存在的问题。The purpose of the utility model is to provide a support intelligent inspection equipment to solve the problems existing in the prior art.
为实现本实用新型目的而采用的技术方案是这样的,一种支座智能巡检设备,包括搭载车、机械臂和感知装置。The technical solution adopted to achieve the purpose of the present utility model is as follows, an intelligent inspection equipment for a support, including a carrying vehicle, a mechanical arm and a sensing device.
所述搭载车位于桥上,机械臂的一端连接到搭载车上,另一端延伸至桥下。The carrying vehicle is located on the bridge, one end of the mechanical arm is connected to the carrying vehicle, and the other end extends under the bridge.
所述机械臂位于桥下的部分设置有滑轨,两个感知装置安装在机械臂的滑轨上。The part of the robotic arm under the bridge is provided with a slide rail, and two sensing devices are mounted on the slide rail of the robotic arm.
所述感知装置包括滑块、弧形轨道、工业相机和照明设备,两个感知装置的滑块均滑动连接在机械臂的滑轨上。The sensing device includes a slider, an arc track, an industrial camera and lighting equipment, and the sliders of the two sensing devices are both slidably connected to the sliding rail of the robotic arm.
每个所述滑块上均固接有水平的弧形轨道,弧形轨道的角度为180°,两个弧形轨道的开口相对。A horizontal arc-shaped rail is fixed on each of the sliders, the angle of the arc-shaped rail is 180°, and the openings of the two arc-shaped rails are opposite to each other.
每个所述弧形轨道上均滑动连接有滑杆,滑杆上连接有工业相机和两个照明设备,工业相机位于两个照明设备之间。A sliding rod is slidably connected to each of the arc-shaped tracks, an industrial camera and two lighting devices are connected to the sliding rod, and the industrial camera is located between the two lighting devices.
所述搭载车内设置有控制-数据处理系统,机械臂上安装有控制器。A control-data processing system is arranged in the carrying vehicle, and a controller is installed on the mechanical arm.
巡检状态时,两个所述弧形轨道围合在待检支座的周围并相互靠近。In the inspection state, the two arc-shaped rails are enclosed around the support to be inspected and approach each other.
本实用新型的技术效果是毋庸置疑的,采用控制器控制感知装置自动获取支座各个角度的情况,在保证检测结果准确性的基础上,操作更为便捷,解决了工作人员在高空边行走边记录病害,重复性强、危险性高、工作效率低且费时费力等问题。The technical effect of the utility model is unquestionable, the controller is used to control the sensing device to automatically obtain the conditions of each angle of the support, on the basis of ensuring the accuracy of the detection results, the operation is more convenient, and the problem is solved for the staff to walk while walking at high altitude. Recording diseases is highly repetitive, high risk, low work efficiency and time-consuming and labor-intensive.
附图说明Description of drawings
图1为本实用新型所述设备的示意图;Fig. 1 is the schematic diagram of the apparatus described in the utility model;
图2为感知装置的示意图。FIG. 2 is a schematic diagram of a sensing device.
图中:搭载车1、机械臂2、感知装置3、滑块301、弧形轨道302、工业相机303、照明设备304、支座4和控制器5。In the figure: carrying vehicle 1 ,
具体实施方式Detailed ways
下面结合实施例对本实用新型作进一步说明,但不应该理解为本实用新型上述主题范围仅限于下述实施例。在不脱离本实用新型上述技术思想的情况下,根据本领域普通技术知识和惯用手段,做出各种替换和变更,均应包括在本实用新型的保护范围内。The present utility model will be further described below in conjunction with the embodiments, but it should not be understood that the scope of the above-mentioned subject matter of the present utility model is limited to the following embodiments. Without departing from the above-mentioned technical idea of the present invention, various replacements and changes can be made according to common technical knowledge and conventional means in the field, which should be included in the protection scope of the present invention.
本实施例公开了一种支座智能巡检设备,包括搭载车1、机械臂2和感知装置3。This embodiment discloses an intelligent inspection equipment for a support, which includes a carrying vehicle 1 , a
参见图1,所述搭载车1位于桥上,收放自如的机械臂2的一端连接到搭载车1上,另一端延伸至桥下。Referring to FIG. 1 , the carrying vehicle 1 is located on the bridge, one end of a retractable
所述机械臂2位于桥下的部分设置有滑轨,两个感知装置3安装在机械臂2的滑轨上。所述机械臂2的滑轨的末端设置有限位块,可防止感知装置3脱轨。The part of the
参见图2,所述感知装置3包括滑块301、弧形轨道302、工业相机303和照明设备304,两个感知装置3的滑块301均滑动连接在机械臂2的滑轨上。Referring to FIG. 2 , the sensing device 3 includes a
每个所述滑块301上均固接有水平的弧形轨道302,弧形轨道302的角度为180°,两个弧形轨道302的开口相对。A horizontal arc-shaped rail 302 is fixed on each of the
每个所述弧形轨道302上均滑动连接有滑杆,滑杆上连接有工业相机303和两个照明设备304,工业相机303位于两个照明设备304之间。A sliding rod is slidably connected to each of the arc-shaped rails 302 , an
所述搭载车1内设置有控制-数据处理系统,机械臂2上安装有控制器5。A control-data processing system is installed in the vehicle 1 , and a
巡检状态时,两个所述弧形轨道302围合在待检支座4的周围并相互靠近。In the inspection state, the two arc-shaped rails 302 are enclosed around the
工作时,使用者通过所述控制-数据处理系统发射指令至控制器5,控制器5控制机械臂2位于桥下的一端靠近待检支座4,控制两个感知装置3在机械臂2上滑动,使两个感知装置3分别位于待检支座4的两侧,两个感知装置3再滑动并相互靠近,启动两个滑块301在对应弧形轨道302上滑动,两个工业相机303获取支座4表面影像,同时可通过机械臂2调节感知装置3的竖向高度,按要求自动巡检支座4,将数据传回数据处理系统,通过深度学习系统对目标进行判别,当认为支座4有缺陷时,启动测量系统获取相关数据(比如变形量、脱空、开裂程度),随后编号记录、自动分类存储,最后形成检查报告。此外,通过调节所述机械臂2,可控制两个感知装置3从支座4的不同方位靠近并包围支座4,可灵活的避开待检支座4临近的支座4或墩柱的影响。When working, the user sends instructions to the
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