CN216809205U - Dyeing machine with small bath ratio and low exhaust airflow - Google Patents
Dyeing machine with small bath ratio and low exhaust airflow Download PDFInfo
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- CN216809205U CN216809205U CN202122304082.7U CN202122304082U CN216809205U CN 216809205 U CN216809205 U CN 216809205U CN 202122304082 U CN202122304082 U CN 202122304082U CN 216809205 U CN216809205 U CN 216809205U
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- 238000004043 dyeing Methods 0.000 title claims abstract description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 239000007787 solid Substances 0.000 claims 1
- 239000004744 fabric Substances 0.000 abstract description 43
- 239000007788 liquid Substances 0.000 abstract description 5
- 239000000975 dye Substances 0.000 description 30
- 238000003756 stirring Methods 0.000 description 11
- 239000007921 spray Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000000889 atomisation Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
本实用新型公开了一种小浴比低排放气流染色机,包括底板,所述底板一侧安装有支撑架,所述支撑架上方可拆卸连接有机体,所述机体上方可拆卸连接有箱体,所述箱体一侧可拆卸连接有管道C,所述管道C下方可拆卸连接有喷嘴,所述箱体上方插接有管道A,且管道A远离箱体的一端安装有泵体,所述泵体一侧可拆卸连接有管道B,且管道B远离泵体的一端可拆卸连接有染箱,所述机体右侧安装有斜板,所述斜板一侧可拆卸连接有收集箱。本实用新型通过安装的电机A、转轴A、连接杆、通孔、固定环、橡胶圈、斜板、滤网和收集箱,便于对面料上多余的染液进行收集过滤,同时便于对染色后的面料进行收卷。
The utility model discloses a small liquor ratio low-emission airflow dyeing machine, which comprises a bottom plate, a support frame is installed on one side of the bottom plate, an organic body is detachably connected above the support frame, and a box body is detachably connected above the body, A pipe C is detachably connected to one side of the box body, a nozzle is detachably connected to the bottom of the pipe C, a pipe A is inserted above the box body, and a pump body is installed at the end of the pipe A away from the box body. A pipe B is detachably connected to one side of the pump body, and a dye box is detachably connected to the end of the pipe B away from the pump body. Through the installed motor A, rotating shaft A, connecting rod, through hole, fixing ring, rubber ring, inclined plate, filter screen and collection box, the utility model is convenient to collect and filter the excess dye liquor on the fabric, and at the same time, it is convenient to collect and filter the dyed liquid after dyeing. The fabric is rolled.
Description
技术领域technical field
本实用新型涉及染色机技术领域,特别涉及一种小浴比低排放气流染色机。The utility model relates to the technical field of dyeing machines, in particular to a small bath ratio and low emission airflow dyeing machine.
背景技术Background technique
气流染色机相对于传统的液流染色机而言,织物是借助于含有湿气或者水蒸气的气体通道而循环,无需染液或水介质输送织物,几乎所有纤维材料和它的混合物都可以进行漂白及染色,气流染色机最大特点是大大减少了染料,化学助剂及能源的消耗量。Compared with the traditional liquid-flow dyeing machine, the air-flow dyeing machine circulates the fabric by means of a gas channel containing moisture or water vapor, without the need for dye liquor or water medium to transport the fabric, and almost all fiber materials and its mixtures can be processed. Bleaching and dyeing, the most important feature of the airflow dyeing machine is that it greatly reduces the consumption of dyes, chemical auxiliaries and energy.
专利号202020623287.4的公布了一种小浴比低排放气流染色机,该装置增大织物与雾化后染液的接触面积,使染液更容易渗透织物,提高织物的染色效果;中心轴、滚轮的转动设置减小与织物之间的磨擦,避免对织物造成损伤,伸缩机构的设置,使滚轮在受到压力时可以进行不同幅度的上下移动,避免对织物进行生拉硬扯,造成织物损坏。Patent No. 202020623287.4 discloses a small liquor ratio and low emission airflow dyeing machine. The device increases the contact area between the fabric and the dye liquor after atomization, making the dye liquor easier to penetrate the fabric and improving the dyeing effect of the fabric; the central shaft, rollers The rotating setting of the roller can reduce the friction with the fabric and avoid damage to the fabric. The setting of the telescopic mechanism enables the roller to move up and down with different amplitudes when under pressure, so as to avoid the fabric being pulled hard and causing damage to the fabric.
该一种小浴比低排放气流染色机存在以下弊端:使用时,不便将染色后的面料上多余的染液进行收集过滤,影响使用;使用时,不便对染色后的面料进行收卷,同时不便对连接杆表面残留的染液进行清洗,影响使用。The small liquor ratio and low-emission airflow dyeing machine has the following disadvantages: during use, it is inconvenient to collect and filter the excess dye liquor on the dyed fabric, which affects the use; during use, it is inconvenient to rewind the dyed fabric, and at the same time It is inconvenient to clean the residual dye solution on the surface of the connecting rod, which affects the use.
实用新型内容Utility model content
本实用新型的主要目的在于提供一种小浴比低排放气流染色机,可以有效解决背景技术中的问题。The main purpose of the utility model is to provide a small liquor ratio and low emission airflow dyeing machine, which can effectively solve the problems in the background technology.
为实现上述目的,本实用新型采取的技术方案为:To achieve the above purpose, the technical scheme adopted by the present utility model is:
一种小浴比低排放气流染色机,包括底板,所述底板一侧安装有支撑架,所述支撑架上方可拆卸连接有机体,所述机体上方可拆卸连接有箱体,所述箱体一侧可拆卸连接有管道C,所述管道C下方可拆卸连接有喷嘴,所述箱体上方插接有管道A,且管道A远离箱体的一端安装有泵体,所述泵体一侧可拆卸连接有管道B,且管道B远离泵体的一端可拆卸连接有染箱,所述机体右侧安装有斜板,所述斜板一侧可拆卸连接有收集箱,所述收集箱上方可拆卸连接有连接架,所述连接架上方安装有水箱,所述水箱一侧可拆卸连接有连接管,所述连接管下方可拆卸连接有喷头,所述连接架一侧安装有固定板,所述固定板表面开设有通孔,所述通孔内侧可拆卸连接有弹簧,所述弹簧一侧可拆卸连接有固定环,所述固定环内侧可拆卸连接有橡胶圈。A small liquor ratio low-emission airflow dyeing machine includes a bottom plate, a support frame is installed on one side of the bottom plate, a body is detachably connected to the top of the support frame, a box body is detachably connected to the top of the body, and the box body is a A pipe C is detachably connected to the side, a nozzle is detachably connected to the bottom of the pipe C, a pipe A is inserted above the box body, and a pump body is installed at the end of the pipe A away from the box body, and one side of the pump body is detachable. A pipe B is detachably connected, and the end of the pipe B away from the pump body is detachably connected with a dye box, a sloping plate is installed on the right side of the body, and a collection box is detachably connected on one side of the sloping plate, and the upper part of the collection box can be detachably connected. A connection frame is detachably connected, a water tank is installed above the connection frame, a connection pipe is detachably connected to one side of the water tank, a spray head is detachably connected to the lower part of the connection pipe, and a fixing plate is installed on one side of the connection frame. The surface of the fixing plate is provided with a through hole, the inner side of the through hole is detachably connected with a spring, one side of the spring is detachably connected with a fixing ring, and the inner side of the fixing ring is detachably connected with a rubber ring.
进一步,所述连接架一侧安装有电机A,所述电机A的动力输出端与转轴A的动力输入端相连,所述转轴A一侧安装有连接杆,所述连接杆一侧可拆卸连接有轴承,所述染箱一侧安装有电机B,所述电机B的动力输出端与转轴B的动力输入端相连,所述转轴B一侧可拆卸连接有搅拌杆,所述搅拌杆一侧安装有连接轴;通过安装的电机B、转轴B、搅拌杆和连接轴,便于对染箱内的染液进行搅拌。Further, a motor A is installed on one side of the connecting frame, the power output end of the motor A is connected with the power input end of the rotating shaft A, a connecting rod is installed on one side of the rotating shaft A, and one side of the connecting rod is detachably connected There are bearings, a motor B is installed on one side of the dye box, the power output end of the motor B is connected with the power input end of the rotating shaft B, and a stirring rod is detachably connected on one side of the rotating shaft B, and one side of the stirring rod is A connecting shaft is installed; through the installed motor B, rotating shaft B, stirring rod and connecting shaft, it is convenient to stir the dye liquor in the dye box.
进一步,所述收集箱内侧可拆卸连接有滤网;通过安装的滤网,便于将滴落的染液进行过滤。Further, a filter screen is detachably connected to the inner side of the collection box; through the installed filter screen, it is convenient to filter the dripping dye liquor.
进一步,所述机体一侧可拆卸连接有盖体;通过安装的盖体,便于将机体内的布料取出。Further, a cover body is detachably connected to one side of the body; through the installed cover body, it is convenient to take out the cloth in the body.
进一步,所述电机A、电机B和泵体输入端均与外部电源的输出端电性连接;通过连接外部电源,使用电设备正常工作。Further, the motor A, the motor B and the input end of the pump body are all electrically connected to the output end of the external power supply; by connecting the external power supply, the electrical equipment is used to work normally.
与现有技术相比,本实用新型具有如下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
1.本实用新型通过安装的电机A、转轴A、连接杆、通孔、固定环、橡胶圈、斜板、滤网和收集箱,使用时,当对面料染色结束后,打开机体一侧的盖体,随后将染色后的面料穿过通孔内部固定环内侧,随后将面料一端固定在连接杆外侧,随后打开连接架一侧安装的电机A开关,随后电机A将收到的电能转化为机械能,带动转轴A一侧安装的连接杆转动,随后面料在连接杆外侧进行收卷,然后面料通过受到拉动压动固定环,随后固定环一侧安装的弹簧开始压缩,使面料上多余的染液挤压出来,固定环内侧安装的橡胶圈对面料进行保护,然后面料上多余的染液落到收集箱内部,同时面料移出机体时滴落的染液通过机体一侧的斜板流入收集箱内部,然后收集箱内部安装的滤网进行过滤,从而便于对面料上多余的染液进行收集过滤,同时便于对染色后的面料进行收卷。1. The utility model uses the installed motor A, the rotating shaft A, the connecting rod, the through hole, the fixing ring, the rubber ring, the inclined plate, the filter screen and the collecting box. When in use, when the fabric is dyed, open the Cover body, then pass the dyed fabric through the inner side of the inner fixing ring of the through hole, then fix one end of the fabric to the outside of the connecting rod, and then turn on the motor A switch installed on the side of the connecting frame, and then the motor A converts the received electrical energy into The mechanical energy drives the connecting rod installed on the side of the rotating shaft A to rotate, and then the fabric is wound on the outside of the connecting rod, and then the fabric is pulled to press the fixing ring, and then the spring installed on the side of the fixing ring begins to compress, so that the excess dye on the fabric is The liquid is squeezed out, and the rubber ring installed on the inner side of the fixing ring protects the fabric, and then the excess dye liquid on the fabric falls into the collection box. At the same time, the dripped dye liquid flows into the collection box through the inclined plate on the side of the machine body when the fabric is removed from the machine. Then the filter screen installed inside the collection box is filtered, so that the excess dye liquor on the fabric can be collected and filtered, and the dyed fabric can be wound easily.
2.本实用新型通过安装的水箱、喷头、管道C和连接杆,当将染色后的面料收卷后,将面料从连接杆外侧取出,随后打开管道C下方安装的喷头开关,然后水箱内部的水进入管道C下方的喷头内部,然后通过喷头对连接杆表面进行喷洒,从而便于对连接杆表面残留的染液进行清洗。2. The utility model uses the installed water tank, spray head, pipeline C and connecting rod, after winding the dyed fabric, the fabric is taken out from the outside of the connecting rod, and then the nozzle switch installed under the pipeline C is turned on, and then the inside of the water tank is turned on. The water enters the inside of the nozzle below the pipe C, and then sprays the surface of the connecting rod through the nozzle, so as to facilitate the cleaning of the residual dye liquor on the surface of the connecting rod.
附图说明Description of drawings
图1为本实用新型一种小浴比低排放气流染色机的整体结构示意图;1 is a schematic diagram of the overall structure of a small liquor ratio and low emission airflow dyeing machine of the present utility model;
图2为本实用新型一种小浴比低排放气流染色机的连接架侧视剖面结构示意图;Figure 2 is a schematic cross-sectional structural schematic diagram of a side view of a connecting frame of a small liquor ratio and low emission airflow dyeing machine of the present invention;
图3为本实用新型一种小浴比低排放气流染色机的箱体和机体内部结构示意图;3 is a schematic diagram of the internal structure of the box and the body of a small liquor ratio and low emission airflow dyeing machine of the present invention;
图4为本实用新型一种小浴比低排放气流染色机的染箱内部结构示意图;4 is a schematic diagram of the internal structure of the dyeing box of a small liquor ratio and low emission airflow dyeing machine of the present invention;
图中:1、箱体;2、管道A;3、机体;4、泵体;5、管道B; 6、支撑架;7、染箱;8、底板;9、管道C;10、盖体;11、水箱;12、连接架;13、固定板;14、滤网;15、斜板;16、收集箱;17、连接管;18、喷头;19、轴承;20、橡胶圈;21、弹簧; 22、固定环;23、通孔;24、连接杆;25、转轴A;26、电机A; 27、喷嘴;28、连接轴;29、搅拌杆;30、转轴B;31、电机B。In the picture: 1. Box body; 2. Pipeline A; 3. Body; 4. Pump body; 5. Pipeline B; 6. Support frame; 7. Dyeing box; 8. Bottom plate; 9. Pipeline C; 10. Cover ;11, water tank; 12, connecting frame; 13, fixing plate; 14, filter screen; 15, inclined plate; 16, collecting box; 17, connecting pipe; 18, nozzle; 19, bearing; 20, rubber ring; 21, Spring; 22, fixing ring; 23, through hole; 24, connecting rod; 25, shaft A; 26, motor A; 27, nozzle; 28, connecting shaft; 29, stirring rod; 30, shaft B; 31, motor B .
具体实施方式Detailed ways
为使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本实用新型。In order to make the technical means, creation features, achievement goals and effects of the present invention easy to understand and understand, the present invention will be further described below with reference to the specific embodiments.
如图1-4所示,一种小浴比低排放气流染色机,包括底板8,所述底板8一侧安装有支撑架6,所述支撑架6上方可拆卸连接有机体3,所述机体3上方可拆卸连接有箱体1,所述箱体1一侧可拆卸连接有管道C9,所述管道C9下方可拆卸连接有喷嘴27,所述箱体1上方插接有管道A2,且管道A2远离箱体1的一端安装有泵体4,所述泵体4一侧可拆卸连接有管道B5,且管道B5 远离泵体4的一端可拆卸连接有染箱7,所述机体3右侧安装有斜板15,所述斜板15一侧可拆卸连接有收集箱16,所述收集箱 16上方可拆卸连接有连接架12,所述连接架12上方安装有水箱 11,所述水箱11一侧可拆卸连接有连接管17,所述连接管17下方可拆卸连接有喷头18,所述连接架12一侧安装有固定板13,所述固定板13表面开设有通孔23,所述通孔23内侧可拆卸连接有弹簧21,所述弹簧21一侧可拆卸连接有固定环22,所述固定环22内侧可拆卸连接有橡胶圈20。As shown in Figures 1-4, a small liquor ratio low-emission airflow dyeing machine includes a
其中,所述连接架12一侧安装有电机A26,所述电机A26的动力输出端与转轴A25的动力输入端相连,所述转轴A25一侧安装有连接杆24,所述连接杆24一侧可拆卸连接有轴承19,所述染箱7一侧安装有电机B31,所述电机B31的动力输出端与转轴 B30的动力输入端相连,所述转轴B30一侧可拆卸连接有搅拌杆 29,所述搅拌杆29一侧安装有连接轴28;通过安装的电机B31、转轴B30、搅拌杆29和连接轴28,便于对染箱7内的染液进行搅拌。A motor A26 is installed on one side of the connecting
其中,所述收集箱16内侧可拆卸连接有滤网14;通过安装的滤网14,便于将滴落的染液进行过滤。Wherein, the inner side of the
其中,所述机体3一侧可拆卸连接有盖体10;通过安装的盖体10,便于将机体3内的布料取出。Wherein, a
其中,所述电机A26、电机B31和泵体4输入端均与外部电源的输出端电性连接;通过连接外部电源,使用电设备正常工作。Wherein, the input terminals of the motor A26, the motor B31 and the
需要说明的是,本实用新型为一种小浴比低排放气流染色机,使用时,打开染箱7一侧安装的电机B31开关,随后电机B31将收到的电能转化为机械能,带动转轴B30一侧的搅拌杆29转动,使染箱7内的染液搅拌混合,随后打开机体3一侧安装的泵体4 开关,然后泵体4内部的叶轮开始转动,随后通过一侧的管道B5 将染箱7内的染液通过吸入泵体4内部,随后通过泵体4上方安装的管道A2传入箱体1内部,然后通过箱体1下方连接管17一侧的喷嘴27对机体3内的面料进行喷洒,随后雾化后染液与机体 3内部的面料充分接触,使面料进行染色,当对面料染色结束后,打开机体3一侧的盖体10,随后将染色后的面料穿过通孔23内部固定环22内侧,随后将面料一端固定在连接杆24外侧,随后打开连接架12一侧安装的电机A26开关,随后电机A26将收到的电能转化为机械能,带动转轴A25一侧安装的连接杆24转动,随后面料在连接杆24外侧进行收卷,然后面料通过受到拉动压动固定环22,随后固定环22一侧安装的弹簧21开始压缩,使面料上多余的染液挤压出来,固定环22内侧安装的橡胶圈20对面料进行保护,然后面料上多余的染液落到收集箱16内部,同时面料移出机体3时滴落的染液通过机体3一侧的斜板15流入收集箱16 内部,然后收集箱16内部安装的滤网14进行过滤,从而便于对面料上多余的染液进行收集过滤,同时便于对染色后的面料进行收卷,当将染色后的面料收卷后,将面料从连接杆24外侧取出,随后打开管道C9下方安装的喷头18开关,然后水箱11内部的水进入管道C9下方的喷头18内部,然后通过喷头18对连接杆24表面进行喷洒,从而便于对连接杆24表面残留的染液进行清洗。It should be noted that the utility model is a small liquor ratio and low emission airflow dyeing machine. When in use, the switch of the motor B31 installed on one side of the
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention are shown and described above. It should be understood by those skilled in the art that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention There will also be various changes and improvements in the new model, which all fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
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Legal Events
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GR01 | Patent grant | ||
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PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A small bath ratio low emission airflow dyeing machine Granted publication date: 20220624 Pledgee: Industrial and Commercial Bank of China Limited Jiaxing Xiuzhou Branch Pledgor: Jiaxing Qinglian textile printing and dyeing Co.,Ltd. Registration number: Y2024980000952 |
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CP03 | Change of name, title or address | ||
CP03 | Change of name, title or address |
Address after: 314016 Wang Jiang Jing Town Economic Development Zone, Xiuzhou District, Jiaxing, Zhejiang Patentee after: Jiaxing Qinglian New Materials Co.,Ltd. Country or region after: China Address before: 314016 Wang Jiang Jing Town Economic Development Zone, Xiuzhou District, Jiaxing, Zhejiang Patentee before: Jiaxing Qinglian textile printing and dyeing Co.,Ltd. Country or region before: China |