CN216808734U - An animal fat grading device - Google Patents

An animal fat grading device Download PDF

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Publication number
CN216808734U
CN216808734U CN202123354807.XU CN202123354807U CN216808734U CN 216808734 U CN216808734 U CN 216808734U CN 202123354807 U CN202123354807 U CN 202123354807U CN 216808734 U CN216808734 U CN 216808734U
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rigid coupling
animal fat
stirring
plate
scraper
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刘骞
曹传爱
孔保华
韩建春
张宏伟
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Northeast Agricultural University
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Northeast Agricultural University
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Abstract

本实用新型涉及油脂加工技术领域,特别是涉及一种动物油脂分级装置,装置包括机架,机架固接有筒体,筒体连接有控温装置,筒体底部设有收集部,筒体内部设有压实部,机架顶部可伸缩连接有收集搅拌组件;收集搅拌组件包括连接板,连接板顶部与机架顶部可伸缩连接,连接板底部固接有搅拌部和刮板,搅拌部位于刮板中心,刮板与压实部相对应。本实用新型可以达到对不同熔点油脂分级的目的。

Figure 202123354807

The utility model relates to the technical field of oil processing, in particular to an animal fat classification device. The device comprises a frame, the frame is fixed with a cylinder body, the cylinder body is connected with a temperature control device, the bottom of the cylinder body is provided with a collection part, and the cylinder body There is a compacting part inside, and the top of the rack is telescopically connected with a collecting and stirring assembly; the collecting and stirring assembly includes a connecting plate, the top of the connecting plate is telescopically connected with the top of the rack, and the bottom of the connecting plate is fixed with a stirring part and a scraper, and the stirring part Located in the center of the scraper, the scraper corresponds to the compaction part. The utility model can achieve the purpose of classifying oils and fats with different melting points.

Figure 202123354807

Description

一种动物油脂分级装置An animal fat grading device

技术领域technical field

本实用新型涉及油脂加工技术领域,特别是涉及一种动物油脂分级装置。The utility model relates to the technical field of oil processing, in particular to an animal oil classification device.

背景技术Background technique

饱和脂肪酸指不含不饱和双键的脂肪酸,是一类碳链中没有不饱和键的脂肪酸,是构成脂质的基本成分之一。一般较多见的有辛酸、癸酸、月桂酸、豆蔻酸、软脂酸、硬脂酸、花生酸等。此类脂肪酸多含于牛、羊、猪等动物的脂肪中。饱和脂肪酸摄入量过高是导致血胆固醇、三酰甘油、LDL-C升高的主要原因,继发引起动脉管腔狭窄,形成动脉粥样硬化,增加患冠心病的风险。由于动物油脂中饱和脂肪酸的含量不同,导致油脂的熔点不一,饱和脂肪酸的含量越高,动物脂肪的熔点越高,所以可以通过油脂的不同熔点将动物脂肪进行分级,以区分出不同油脂的品质,便于后续对不同饱和脂肪酸含量的油脂更进一步的利用,研究内容包括不同熔点油脂的风味、颜色和对人体健康状况的影响等,因此亟需一种动物油脂分级装置来解决。Saturated fatty acids refer to fatty acids without unsaturated double bonds, which are a type of fatty acids without unsaturated bonds in the carbon chain, and are one of the basic components of lipids. Generally more common are caprylic acid, capric acid, lauric acid, myristic acid, palmitic acid, stearic acid, arachidic acid and so on. Such fatty acids are mostly contained in the fats of cattle, sheep, pigs and other animals. Excessive intake of saturated fatty acids is the main reason for the increase of blood cholesterol, triglycerides, and LDL-C, and secondary to stenosis of the arterial lumen, the formation of atherosclerosis, and the increased risk of coronary heart disease. Due to the different content of saturated fatty acids in animal fats, the melting points of fats are different. The quality of the oil is convenient for the subsequent further utilization of oils with different saturated fatty acid contents. The research content includes the flavor, color and impact on human health of oils and fats with different melting points. Therefore, an animal fat classification device is urgently needed to solve the problem.

实用新型内容Utility model content

本实用新型的目的是提供一种动物油脂分级装置,以解决上述问题,达到对不同熔点油脂分级的目的。The purpose of this utility model is to provide an animal fat grading device to solve the above problems and achieve the purpose of grading fats and oils with different melting points.

为实现上述目的,本实用新型提供了如下方案:一种动物油脂分级装置,包括机架,所述机架固接有筒体,所述筒体连接有控温装置,所述筒体底部设有收集部,所述筒体内部设有压实部,所述机架顶部可伸缩连接有收集搅拌组件;In order to achieve the above purpose, the utility model provides the following scheme: an animal fat grading device, comprising a frame, the frame is fixed with a cylinder body, the cylinder body is connected with a temperature control device, and the bottom of the cylinder body is provided with a frame. There is a collecting part, a compacting part is arranged inside the cylinder body, and a collecting and stirring assembly is telescopically connected to the top of the frame;

所述收集搅拌组件包括连接板,所述连接板顶部与所述机架顶部可伸缩连接,所述连接板底部固接有搅拌部和刮板,所述搅拌部位于所述刮板中心,所述刮板与所述压实部相对应。The collecting and stirring assembly includes a connecting plate, the top of the connecting plate is telescopically connected to the top of the frame, the bottom of the connecting plate is fixed with a stirring part and a scraper, and the stirring part is located in the center of the scraper, so The scraper corresponds to the compaction portion.

优选的,所述搅拌部包括电机,所述电机顶部与所述连接板固接,所述电机输出轴固接有转轴的一端,所述转轴的另一端固接有搅拌笼。Preferably, the stirring part includes a motor, the top of the motor is fixedly connected to the connecting plate, one end of a rotating shaft is fixedly connected to the output shaft of the motor, and the other end of the rotating shaft is fixedly connected to a stirring cage.

优选的,所述搅拌笼包括上滑板、托板和若干搅拌棒,所述上滑板顶面与所述转轴的另一端固接,所述托板位于所述上滑板下方,所述托板和所述上滑板相对的面分别开设有T型滑槽,两个所述T型滑槽与所述搅拌棒两端滑动连接,若干所述搅拌棒外壁卡接有同一固定环。Preferably, the stirring cage comprises an upper sliding plate, a supporting plate and several stirring rods, the top surface of the upper sliding plate is fixedly connected with the other end of the rotating shaft, the supporting plate is located under the upper sliding plate, the supporting plate and the The opposite surfaces of the upper slide plate are respectively provided with T-shaped chutes, the two T-shaped chutes are slidably connected with both ends of the stirring rod, and the outer walls of a plurality of the stirring rods are clamped with the same fixing ring.

优选的,所述刮板顶部固接有若干连接柱的一端,所述连接柱的另一端与所述连接板固接,所述刮板中部开设有开口,所述刮板顶面边部开设有若干顶出口,所述顶出口配合连接有顶出部,所述刮板底部固接有锥形板,所述锥形板外沿与所述筒体内壁接触设置,所述刮板内侧中部开设有凹槽,所述凹槽与所述顶出口连通,所述凹槽与所述压实部相对应。Preferably, the top of the scraper is fixed with one end of several connecting columns, the other end of the connecting column is fixed with the connecting plate, the middle of the scraper is provided with an opening, and the edge of the top surface of the scraper is provided with an opening. There are several ejector outlets, the ejector outlets are matched with the ejector parts, the bottom of the scraper is fixed with a conical plate, the outer edge of the conical plate is arranged in contact with the inner wall of the cylinder, and the middle part of the inner side of the scraper A groove is opened, the groove communicates with the ejection outlet, and the groove corresponds to the compaction portion.

优选的,所述压实部包括若干压板支柱,所述压板支柱的一端与所述筒体底部固接,所述压板支柱的另一端固接有环形压板,所述环形压板与所述凹槽相匹配。Preferably, the compaction part includes a plurality of pressure plate struts, one end of the pressure plate strut is fixed to the bottom of the cylinder, the other end of the pressure plate strut is fixed with an annular pressure plate, and the annular pressure plate is connected to the groove match.

优选的,所述顶出部包括对称设置的滑轨,所述滑轨底部与所述刮板顶部固接,两个所述滑轨共同滑动连接有同一T型滑块,所述T型滑块底部固接有推板,所述推板与所述顶出口相匹配,所述滑轨侧壁套接有弹簧,所述弹簧两端分别与所述T型滑块和所述刮板固接。Preferably, the ejection part includes a symmetrically arranged sliding rail, the bottom of the sliding rail is fixedly connected with the top of the scraper, and the two sliding rails are jointly slidably connected with the same T-shaped sliding block. A push plate is fixedly connected to the bottom of the block, the push plate is matched with the top outlet, a spring is sleeved on the side wall of the slide rail, and the two ends of the spring are respectively fixed to the T-shaped slider and the scraper. catch.

优选的,所述机架包括底座,所述底座底部与地面相接触,所述底座顶部固接有若干第一支柱的一端,所述第一支柱的另一端固接有支撑套,所述支撑套内壁与所述筒体外壁固接,所述支撑套顶面固接有若干第二支柱的一端,所述第二支柱的另一端固接有支撑板,所述支撑板底面中部固接有气缸,所述气缸活动端与所述连接板顶部固接。Preferably, the frame includes a base, the bottom of the base is in contact with the ground, the top of the base is fixed with one end of a plurality of first pillars, and the other end of the first pillar is fixed with a support sleeve, the support The inner wall of the sleeve is fixedly connected with the outer wall of the cylinder, the top surface of the support sleeve is fixedly connected with one end of a plurality of second pillars, the other end of the second pillar is fixedly connected with a support plate, and the middle of the bottom surface of the support plate is fixedly connected with a supporting plate. A cylinder, the movable end of the cylinder is fixedly connected with the top of the connecting plate.

优选的,所述收集部包括与所述筒体底部相连通的水管,所述水管出口端设有阀门。Preferably, the collecting part includes a water pipe communicating with the bottom of the cylinder, and a valve is provided at the outlet end of the water pipe.

优选的,所述搅拌棒为弧形结构,所述搅拌棒两端分别固接有滑靴,所述滑靴与所述T型滑槽滑动连接。Preferably, the stirring rod has an arc structure, and two ends of the stirring rod are respectively fixed with sliding shoes, and the sliding shoes are slidably connected with the T-shaped chute.

本实用新型具有如下技术效果:控温装置用于给筒体加热和冷却。收集部用于收集液态动物油脂。刮板将降温过程中筒体内壁凝结的动物油脂刮下,压实部和刮板相配合将凝固的油脂压实成块,便于分级后油脂的收集。本实用新型的分级方法采用降温凝固收集法,分级精度高,常规加热分级收集,油脂熔化后会携带一部分熔点较高的油脂,导致同一熔点温度的油脂纯度底,并且常规熔化方法油脂通常为由外至内熔化,无法得到固态油脂内部相同熔点的油脂,本实用新型的方法规避了以上缺点,油脂在分级前为液态,可以对油脂整体同一熔点的部分进行收集,大大提高了同一熔点油脂的纯度,分级效果更佳。The utility model has the following technical effects: the temperature control device is used for heating and cooling the cylinder. The collection section is used to collect liquid animal fats and oils. The scraper scrapes off the animal fat condensed on the inner wall of the cylinder during the cooling process, and the compaction part cooperates with the scraper to compact the solidified grease into blocks, which is convenient for the collection of grease after classification. The classification method of the utility model adopts the cooling and solidification collection method, the classification accuracy is high, and the conventional heating classification collection is used. Melting from the outside to the inside, the grease with the same melting point inside the solid grease cannot be obtained. The method of the present invention avoids the above shortcomings. The grease is liquid before classification, and the part of the same melting point of the whole grease can be collected, which greatly improves the grease with the same melting point. Purity, better classification effect.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only of the present invention. For some embodiments of the present invention, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.

图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;

图2为本实用新型图1中A处局部放大图;Fig. 2 is a partial enlarged view at A in Fig. 1 of the utility model;

图3为本实用新型搅拌部结构示意图;Fig. 3 is the structural schematic diagram of the stirring part of the present invention;

图4为本实用新型图3中B处局部放大图;Fig. 4 is a partial enlarged view at B in Fig. 3 of the utility model;

图5为本实用新型刮板结构示意图;Fig. 5 is the structural schematic diagram of the scraper of the utility model;

图6为本实用新型刮板另一视角结构示意图;6 is a schematic structural diagram of the scraper of the present invention from another perspective;

图7为本实用新型搅拌棒结构示意图;Fig. 7 is the structural schematic diagram of the stirring rod of the present invention;

图8为本实用新型机架剖视图;8 is a cross-sectional view of the utility model frame;

图9为本实用新型固定环结构示意图;FIG. 9 is a schematic structural diagram of the fixing ring of the present invention;

图10为本实用新型托板剖视图;Figure 10 is a cross-sectional view of the utility model pallet;

其中,1、底座;2、第一支柱;3、筒体;4、支撑套;5、进水口;6、出水口;7、第二支柱;8、支撑板;9、气缸;10、水管;11、阀门;12、刮板;13、连接柱;14、转轴;15、电机;16、托板;17、推板;18、T型滑块;19、滑轨;20、弹簧;21、连接板;22、上滑板;23、通孔;24、固定环;25、搅拌棒;26、安装口;27、T型滑槽;28、滑靴;1201、顶出口;1202、开口;1203、锥形板;1204、凹槽;29、环形压板;30、压板支柱;31、卡接槽;32、出油孔。Among them, 1, base; 2, first pillar; 3, cylinder; 4, support sleeve; 5, water inlet; 6, water outlet; 7, second pillar; 8, support plate; 9, cylinder; 10, water pipe ;11, valve; 12, scraper; 13, connecting column; 14, shaft; 15, motor; 16, pallet; 17, push plate; 18, T-slider; 19, slide rail; 20, spring; 21 , connecting plate; 22, upper slide plate; 23, through hole; 24, fixing ring; 25, stirring rod; 26, installation port; 27, T-shaped chute; 28, sliding shoe; 1201, top outlet; 1202, opening; 1203, conical plate; 1204, groove; 29, annular pressure plate; 30, pressure plate support; 31, snap groove; 32, oil outlet.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

为使本实用新型的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本实用新型作进一步详细的说明。In order to make the above objects, features and advantages of the present utility model more clearly understood, the present utility model will be described in further detail below with reference to the accompanying drawings and specific embodiments.

实施例1Example 1

参照图1-9,本实施例提供一种动物油脂分级装置,包括机架,机架固接有筒体3,筒体3连接有控温装置,筒体3底部设有收集部,筒体3内部设有压实部,机架顶部可伸缩连接有收集搅拌组件;1-9, the present embodiment provides an animal fat grading device, including a frame, the frame is fixed with a cylinder body 3, the cylinder body 3 is connected with a temperature control device, the bottom of the cylinder body 3 is provided with a collection part, and the cylinder body 3 3. There is a compaction part inside, and the top of the rack is telescopically connected with a collection and stirring component;

收集搅拌组件包括连接板21,连接板21顶部与机架顶部可伸缩连接,连接板21底部固接有搅拌部和刮板12,搅拌部位于刮板12中心,刮板12与压实部相对应。The collecting and stirring assembly includes a connecting plate 21. The top of the connecting plate 21 is telescopically connected to the top of the frame. The bottom of the connecting plate 21 is fixed with a stirring part and a scraper 12. The stirring part is located in the center of the scraper 12. correspond.

筒体3侧壁内部嵌设有导水管(图中未画出)导水管一端与进水口5连通,导水管另一端与出水口6连通,控温装置可采用上海知信智能恒温循环器ZX-15C,控温范围:-33至99摄氏度。控温装置与进水口5和出水口6相连通,用于给筒体3加热和冷却。收集部用于收集液态动物油脂。刮板12将降温过程中筒体3内壁凝结的动物油脂刮下,压实部和刮板12相配合将凝固的油脂压实成块,便于分级后油脂的收集。A water conduit (not shown in the figure) is embedded in the side wall of the cylinder body 3. One end of the water conduit is connected to the water inlet 5, and the other end of the water conduit is connected to the water outlet 6. The temperature control device can use Shanghai Zhixin intelligent constant temperature circulator ZX -15C, temperature control range: -33 to 99 degrees Celsius. The temperature control device communicates with the water inlet 5 and the water outlet 6 for heating and cooling the cylinder body 3 . The collection section is used to collect liquid animal fats and oils. The scraper 12 scrapes off the animal grease condensed on the inner wall of the cylinder 3 during the cooling process, and the compaction part cooperates with the scraper 12 to compact the solidified grease into blocks, which is convenient for the collection of grease after classification.

进一步优化方案,搅拌部包括电机15,电机15顶部与连接板21固接,电机15输出轴固接有转轴14的一端,转轴14的另一端固接有搅拌笼。电机15转动带动转轴14转动,转轴14带动搅拌笼转动,在高温液态油脂降温过程中搅拌笼的转动,使油脂混合的更加均匀,促进不同熔点油脂的分离,使熔点较高的油脂首先凝固,便于油脂凝结成的细小颗粒向筒体3内壁移动,有利于固态油脂的收集。In a further optimized solution, the stirring part includes a motor 15, the top of the motor 15 is fixedly connected to the connecting plate 21, the output shaft of the motor 15 is fixedly connected to one end of the rotating shaft 14, and the other end of the rotating shaft 14 is fixedly connected to a stirring cage. The rotation of the motor 15 drives the rotating shaft 14 to rotate, and the rotating shaft 14 drives the stirring cage to rotate. During the cooling process of the high-temperature liquid grease, the rotation of the stirring cage makes the grease mix more evenly, promotes the separation of greases with different melting points, and makes the grease with a higher melting point solidify first. It is convenient for the fine particles formed by the grease to move to the inner wall of the cylinder body 3, which is beneficial to the collection of solid grease.

进一步优化方案,搅拌笼包括上滑板22、托板16和若干搅拌棒25,上滑板22顶面与转轴14的另一端固接,托板16位于上滑板22下方,托板16和上滑板22相对的面分别开设有T型滑槽27,两个T型滑槽27与搅拌棒25两端滑动连接,若干搅拌棒25外壁卡接有同一固定环24。上滑板22顶面开设有若干通孔23,有利于上滑板22下行时液态油脂的通过,T型滑槽27上开设有安装口26,安装口26内壁设有螺纹,搅拌棒25由安装口26安装到T型滑槽27内部,所有搅拌棒25安装完毕后,用螺栓(图中未画出)旋入安装口26内,同一固定环24内壁开设有若干卡接槽31,卡接槽31与搅拌棒25外壁相配合,固定环24将若干搅拌棒25固定住,转轴14带动上滑板22转动过程中,螺栓起到限位的作用,搅拌棒25与螺栓接触后会停止滑动,随上滑板22转动,对液态油脂进行搅拌。To further optimize the scheme, the stirring cage includes an upper slide plate 22, a support plate 16 and several stirring rods 25, the top surface of the upper slide plate 22 is fixedly connected to the other end of the rotating shaft 14, the support plate 16 is located below the upper slide plate 22, the support plate 16 and the upper slide plate 22 The opposite surfaces are respectively provided with T-shaped chute 27 , the two T-shaped chute 27 are slidably connected to both ends of the stirring rod 25 , and the outer walls of several stirring rods 25 are clamped with the same fixing ring 24 . A number of through holes 23 are provided on the top surface of the upper slide plate 22, which is conducive to the passage of liquid grease when the upper slide plate 22 goes down. A mounting port 26 is provided on the T-shaped chute 27, and the inner wall of the mounting port 26 is provided with threads, and the stirring rod 25 is connected by the mounting port. 26 is installed inside the T-shaped chute 27. After all the stirring rods 25 are installed, they are screwed into the installation opening 26 with bolts (not shown in the figure). 31 is matched with the outer wall of the stirring rod 25, and the fixing ring 24 fixes several stirring rods 25. When the rotating shaft 14 drives the upper slide plate 22 to rotate, the bolts play a limiting role. The upper sliding plate 22 is rotated to stir the liquid grease.

进一步优化方案,刮板12顶部固接有若干连接柱13的一端,连接柱13的另一端与连接板21固接,刮板12中部开设有开口1202,刮板12顶面边部开设有若干顶出口1201,顶出口配合连接有顶出部,刮板12底部固接有锥形板1203,锥形板1203外沿与筒体3内壁接触设置,刮板12内侧中部开设有凹槽1204,凹槽1204与顶出口1201连通,凹槽1204与压实部相对应。连接柱13用于连接刮板12和连接板21,开口1202用于刮板12下行时液态油脂的通过,顶出部用于将成块的固态油脂顶出,便于油脂的取下收集,当筒体3内壁固态油脂凝结后,刮板12向下运动,将固态油脂刮下,在刮板12下行过程中固态油脂沿锥形板1203内壁向上运动,最后运动至凹槽1204内,压实部将凹槽1204的聚集的油脂压实成块,如此循环往复,可将动物油脂按熔点由高到低分离出来,通过控温装置设定温度,实现油脂的精细分级,精细程度取决于控温装置的精度。To further optimize the solution, the top of the scraper 12 is fixed with one end of a number of connecting columns 13, the other end of the connecting column 13 is fixed with the connecting plate 21, the middle of the scraper 12 is provided with an opening 1202, and the edge of the top surface of the scraper 12 is provided with several The top outlet 1201 is matched with an ejector part, the bottom of the scraper 12 is fixed with a conical plate 1203, the outer edge of the conical plate 1203 is in contact with the inner wall of the cylinder 3, and a groove 1204 is opened in the middle of the inner side of the scraper 12. The groove 1204 communicates with the ejection outlet 1201, and the groove 1204 corresponds to the compacted portion. The connecting column 13 is used to connect the scraper 12 and the connecting plate 21, the opening 1202 is used for the passage of the liquid grease when the scraper 12 goes down, and the ejection part is used to push out the solid grease in blocks, which is convenient for the removal and collection of the grease. After the solid grease on the inner wall of the body 3 condenses, the scraper 12 moves downward to scrape off the solid grease. During the downward process of the scraper 12, the solid grease moves upward along the inner wall of the conical plate 1203, and finally moves into the groove 1204, and the compaction part moves upward. The accumulated grease in the groove 1204 is compacted into blocks, and in this cycle, the animal grease can be separated from high to low by melting point, and the temperature can be set by the temperature control device to realize the fine classification of the grease, and the degree of fineness depends on the temperature control. accuracy of the device.

进一步优化方案,压实部包括若干压板支柱30,压板支柱30的一端与筒体3底部固接,压板支柱30的另一端固接有环形压板29,环形压板29与凹槽1204相匹配。压板支柱30用于连接筒体3和环形压板29,环形压板29与凹槽1204向贴合,将凹槽1204内聚集的动物油脂压实。In a further optimized solution, the compaction part includes several pressure plate struts 30, one end of the pressure plate strut 30 is fixed to the bottom of the cylinder 3, the other end of the pressure plate strut 30 is fixed with an annular pressure plate 29, and the annular pressure plate 29 matches the groove 1204. The pressure plate support 30 is used to connect the cylinder body 3 and the annular pressure plate 29 , and the annular pressure plate 29 is in close contact with the groove 1204 to compact the animal fat accumulated in the groove 1204 .

进一步优化方案,顶出部包括对称设置的滑轨19,滑轨19底部与刮板12顶部固接,两个滑轨19共同滑动连接有同一T型滑块18,T型滑块18底部固接有推板17,推板17与顶出口1201相匹配,滑轨19侧壁套接有弹簧20,弹簧20两端分别与T型滑块18和刮板12固接。当动物油脂不再凝结后,凹槽1204内部已经收集到一部分成块油脂,将刮板12移至筒体3上方,向下按压T型滑块18,T型滑块18带动推板17沿顶出口1201向下运动,将成块动物油脂顶出,松手后,T型滑块18在弹簧20弹力作用下自动复位,操作方便快捷。To further optimize the solution, the ejection part includes symmetrically arranged slide rails 19, the bottom of the slide rail 19 is fixedly connected to the top of the scraper 12, the two slide rails 19 are slidably connected with the same T-shaped slider 18, and the bottom of the T-shaped slider 18 is fixed. A push plate 17 is connected, the push plate 17 is matched with the ejector outlet 1201 , and a spring 20 is sleeved on the side wall of the slide rail 19 . When the animal grease is no longer condensed, a part of the grease has been collected in the groove 1204, move the scraper 12 to the top of the cylinder 3, press down the T-shaped slider 18, and the T-shaped slider 18 drives the push plate 17 along the The ejector outlet 1201 moves downward to eject the block of animal fat. After letting go, the T-shaped slider 18 automatically resets under the elastic force of the spring 20, which is convenient and quick to operate.

进一步优化方案,机架包括底座1,底座1底部与地面相接触,底座1顶部固接有若干第一支柱2的一端,第一支柱2的另一端固接有支撑套4,支撑套4内壁与筒体3外壁固接,支撑套4顶面固接有若干第二支柱7的一端,第二支柱7的另一端固接有支撑板8,支撑板8底面中部固接有气缸9,气缸9活动端与连接板21顶部固接。底座1为圆环状结构,与地面接触后稳定性高,防止装置整体倾倒,气缸9的伸缩控制刮板12的上行和下行,支撑套4用于连接底座1和筒体3,连接牢固稳定,第二支柱7用于连接支撑套4和支撑板8,第二支柱7优选三个,沿支撑套4中轴线等间隔设置,相邻连个第二支柱7的间距较大,便于固态油脂的取放。To further optimize the solution, the rack includes a base 1, the bottom of the base 1 is in contact with the ground, the top of the base 1 is fixed with one end of a number of first pillars 2, the other end of the first pillar 2 is fixed with a support sleeve 4, and the inner wall of the support sleeve 4 is fixed. It is fixedly connected with the outer wall of the cylinder body 3, the top surface of the support sleeve 4 is fixed with one end of a number of second pillars 7, the other end of the second pillar 7 is fixed with a support plate 8, and the middle of the bottom surface of the support plate 8 is fixed with a cylinder 9. 9. The movable end is fixedly connected to the top of the connecting plate 21. The base 1 is a ring-shaped structure, which has high stability after contacting the ground and prevents the device from tipping over as a whole. , the second strut 7 is used to connect the support sleeve 4 and the support plate 8, and preferably three second struts 7 are arranged at equal intervals along the central axis of the support sleeve 4, and the spacing between adjacent second struts 7 is large, which is convenient for solid grease pick and place.

进一步优化方案,收集部包括与筒体3底部相连通的水管10,水管10出口端设有阀门11。水管10用于液态油脂的流出,阀门11控制水管10的开闭。In a further optimized solution, the collection part includes a water pipe 10 that communicates with the bottom of the cylinder body 3 , and a valve 11 is provided at the outlet end of the water pipe 10 . The water pipe 10 is used for the outflow of liquid grease, and the valve 11 controls the opening and closing of the water pipe 10 .

进一步优化方案,搅拌棒25为弧形结构,搅拌棒25两端分别固接有滑靴28,滑靴28与T型滑槽27滑动连接。弧形结构使搅拌范围扩大,是不同熔点油脂分布更加均匀,滑靴28与T型滑槽27滑动连接,不易脱出。In a further optimized solution, the stirring rod 25 has an arc-shaped structure, and sliding shoes 28 are respectively fixed at both ends of the stirring rod 25 , and the sliding shoes 28 are slidably connected with the T-shaped chute 27 . The arc-shaped structure expands the stirring range, which makes the distribution of grease with different melting points more uniform.

一种动物油脂分级方法,基于一种动物油脂分级装置,包括以下步骤:A method for grading animal fat, based on an animal fat grading device, comprising the following steps:

本方法用于动物油脂的精细分级。以猪油为例,由于猪油内含有饱和脂肪酸的含量不同,猪油的熔点为28℃~48℃。This method is used for the fine classification of animal fats and oils. Taking lard as an example, due to the different content of saturated fatty acids in lard, the melting point of lard is 28°C to 48°C.

熔化,将固态猪油放入筒体3内,通过控温装置对筒体3进行加热,加热温度设定为48℃,使固态猪油完全转化为液态;Melt, put the solid lard into the cylinder body 3, and heat the cylinder body 3 through the temperature control device, and the heating temperature is set to 48 ° C, so that the solid lard is completely converted into a liquid state;

搅拌,固态猪油完全转化为液态后启动电机15,电机15转动带动转轴14转动,转轴14带动上滑板22转动,上滑板22带动若干搅拌棒25在液态猪油中搅拌,使不同熔点的猪油充分混合;Stir, after the solid lard is completely converted into a liquid state, start the motor 15, the motor 15 rotates and drives the rotating shaft 14 to rotate, the rotating shaft 14 drives the upper slide plate 22 to rotate, and the upper slide plate 22 drives a number of stirring rods 25 to stir in the liquid lard, so that pigs with different melting points are stirred. The oil is well mixed;

降温,通过控温装置对筒体3进行降温,设定温度为47.5℃,气缸9不断的伸缩,使凹槽1204与环形压板29不断的接触和分离,最先凝固的油脂在筒体3内壁生成,锥形板1203将凝固的油脂刮下,凝固的油脂在凹槽1204不断汇集,环形压板29将凝固的油脂挤压成块;Cooling, the temperature control device is used to cool the cylinder 3, the set temperature is 47.5 ° C, the cylinder 9 is continuously stretched, so that the groove 1204 and the annular pressure plate 29 are continuously contacted and separated, and the first solidified grease is on the inner wall of the cylinder 3. Generated, the conical plate 1203 scrapes the solidified grease, the solidified grease is continuously collected in the groove 1204, and the annular pressing plate 29 squeezes the solidified grease into blocks;

收集,油脂不再凝固时,气缸9收缩带动刮板12至筒体3上方,通过顶出部将固态油脂取下,向下按压T型滑块18,T型滑块18带动推板17沿顶出口1201向下运动,将成块动物油脂顶出;When the grease is collected and no longer solidified, the cylinder 9 shrinks and drives the scraper 12 to the top of the cylinder 3, removes the solid grease through the ejection part, and presses the T-shaped slider 18 downward, and the T-shaped slider 18 drives the push plate 17 along the The ejector outlet 1201 moves downward to eject the block of animal fat;

设定温度梯度为0.5℃继续降温,重复降温和收集的步骤,将猪油按熔点进行分级,分级后的猪油熔点差值为0.5℃,至此完成对猪油的分级,便于后续研究不同熔点油脂的风味、颜色和对人体健康状况的影响等。本实施例的分级方法采用降温凝固收集法,分级精度高,常规加热分级收集,油脂熔化后会携带一部分熔点较高的油脂,导致同一熔点温度的油脂纯度底,并且常规熔化方法油脂通常为由外至内熔化,无法得到固态油脂内部相同熔点的油脂,本实施例的方法规避了以上缺点,油脂在分级前为液态,可以对油脂整体同一熔点的部分进行收集,大大提高了同一熔点油脂的纯度,分级效果更佳。Set the temperature gradient to 0.5°C and continue to cool down, repeat the steps of cooling and collection, and classify the lard according to its melting point. The flavor, color, and effects of oils and fats on human health, etc. The classification method of this embodiment adopts the cooling and solidification collection method, which has high classification accuracy and conventional heating and classification collection. After the grease is melted, it will carry a part of the grease with a higher melting point, resulting in the bottom of the grease purity at the same melting point temperature, and the conventional melting method grease is usually caused by Melting from the outside to the inside, the grease with the same melting point inside the solid grease cannot be obtained. The method of this embodiment avoids the above shortcomings. The grease is liquid before classification, and the part of the same melting point of the whole grease can be collected, which greatly improves the grease with the same melting point. Purity, better classification effect.

实施例2Example 2

参照图10,本实施例与实施例1的区别仅在于,托板16底面为锥形结构,托板16底部开设有出油孔32。Referring to FIG. 10 , the only difference between this embodiment and Embodiment 1 is that the bottom surface of the support plate 16 has a tapered structure, and the bottom of the support plate 16 is provided with an oil outlet 32 .

一种动物油脂分级方法应用于一种动物油脂分级装置,包括以下步骤:An animal fat grading method is applied to an animal fat grading device, comprising the following steps:

本方法用于动物油脂的粗略分级,以猪油为例。This method is used for rough classification of animal fats and oils, taking lard as an example.

将固态动物油脂放入托板16上;取下固定环24,滑动搅拌棒25,使相邻两个搅拌棒25的间距增大直到,可以将成块动物油脂放入托板16上方,成块动物油脂放入托板16上方后,将搅拌棒25重新复位,安装固定环24将搅拌棒25锁定;Put the solid animal fat on the support plate 16; remove the fixing ring 24, slide the stirring rod 25, and increase the distance between the adjacent two stirring rods 25 until the block of animal fat can be placed on the top of the support plate 16 to form a block After the animal fat is placed above the support plate 16, the stirring rod 25 is reset, and the fixing ring 24 is installed to lock the stirring rod 25;

加热熔化;控温装置设定温度为28℃,同时启动电机15,电机15转动带动转轴14转动,转轴14带动上滑板22转动,使托板16上的固态猪油受热更加均匀;Heating and melting; the temperature control device sets the temperature to 28°C, starts the motor 15 at the same time, the motor 15 rotates and drives the rotating shaft 14 to rotate, and the rotating shaft 14 drives the upper slide plate 22 to rotate, so that the solid lard on the support plate 16 is heated more evenly;

收集;猪油熔化后由出油孔32流出到筒体3底部,打开阀门11,液态猪油由水管10流出,通过取样盒(图中未画出)对猪油进行收集,冷却,封装。Collection; after the lard is melted, it flows out to the bottom of the cylinder 3 through the oil outlet hole 32, opens the valve 11, and the liquid lard flows out from the water pipe 10, and the lard is collected by the sampling box (not shown in the figure), cooled, and packaged.

设定温度梯度为1℃升温,重复加热熔化和收集的步骤,对猪油进行分级操作。本实施例为加热熔化分级发,通过加热使较低熔点的油脂先熔化,再收集,通过设定温度梯度,对不同熔点的油脂逐一分级,分级速度快,效率高。The temperature gradient was set at 1°C to raise the temperature, and the steps of heating, melting and collection were repeated to classify the lard. In this embodiment, the heating, melting, and grading are performed. The grease with a lower melting point is melted first by heating, and then collected. By setting a temperature gradient, the grease with different melting points is graded one by one. The classification speed is fast and the efficiency is high.

在本实用新型的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "portrait", "horizontal", "upper", "lower", "front", "rear", "left", "right", "vertical" , "horizontal", "top", "bottom", "inside", "outside" and other indications of orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, only for the convenience of describing the present utility model, not Indicates or implies that the referred device or element must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as a limitation of the present invention.

以上所述的实施例仅是对本实用新型的优选方式进行描述,并非对本实用新型的范围进行限定,在不脱离本实用新型设计精神的前提下,本领域普通技术人员对本实用新型的技术方案做出的各种变形和改进,均应落入本实用新型权利要求书确定的保护范围内。The above-mentioned embodiments are only to describe the preferred mode of the present invention, and do not limit the scope of the present invention. Under the premise of not departing from the design spirit of the present invention, those of ordinary skill in the art can make the technical solutions of the present invention. Various deformations and improvements made shall fall within the protection scope determined by the claims of the present utility model.

Claims (9)

1. An animal fat grading plant which characterized in that: the device comprises a rack, wherein a barrel (3) is fixedly connected to the rack, the barrel (3) is connected with a temperature control device, a collecting part is arranged at the bottom of the barrel (3), a compaction part is arranged in the barrel (3), and a collecting and stirring component is telescopically connected to the top of the rack;
collect stirring subassembly includes connecting plate (21), connecting plate (21) top with but frame top telescopic connection, connecting plate (21) bottom rigid coupling has stirring portion and scraper blade (12), stirring portion is located scraper blade (12) center, scraper blade (12) with the compacted part is corresponding.
2. An animal fat grading device according to claim 1, wherein: stirring portion includes motor (15), motor (15) top with connecting plate (21) rigid coupling, motor (15) output shaft rigid coupling has the one end of pivot (14), the other end rigid coupling of pivot (14) has the stirring cage.
3. An animal fat grading device according to claim 2, wherein: the agitator cage includes slide (22), layer board (16) and a plurality of stirring rod (25), slide (22) top surface with the other end rigid coupling of pivot (14) is gone up, layer board (16) are located slide (22) below, layer board (16) with T type spout (27), two have been seted up respectively to the face that slide (22) is relative T type spout (27) with stirring rod (25) both ends sliding connection, it is a plurality of stirring rod (25) outer wall joint has same solid fixed ring (24).
4. An animal fat grading device according to claim 2, wherein: scraper blade (12) top rigid coupling has the one end of a plurality of spliced poles (13), the other end of spliced pole (13) with connecting plate (21) rigid coupling, opening (1202) have been seted up at scraper blade (12) middle part, a plurality of top outlets (1201) have been seted up at scraper blade (12) top surface limit portion, top outlets (1201) cooperation is connected with ejecting portion, scraper blade (12) bottom rigid coupling has conical plate (1203), conical plate (1203) outer along with barrel (3) inner wall contact sets up, recess (1204) have been seted up at scraper blade (12) inboard middle part, recess (1204) with top outlets (1201) intercommunication, recess (1204) with the compacted part is corresponding.
5. An animal fat grading device according to claim 4, wherein: the real part of pressure includes a plurality of clamp plate pillar (30), the one end of clamp plate pillar (30) with barrel (3) bottom rigid coupling, the other end rigid coupling of clamp plate pillar (30) has annular clamp plate (29), annular clamp plate (29) with recess (1204) phase-match.
6. An animal fat grading device according to claim 4, wherein: the ejection part comprises symmetrically arranged sliding rails (19), the bottom of each sliding rail (19) is fixedly connected with the top of the scraper (12), the two sliding rails (19) are jointly and slidably connected with the same T-shaped sliding block (18), the bottom of the T-shaped sliding block (18) is fixedly connected with a push plate (17), the push plate (17) is matched with the ejection opening (1201), the side wall of each sliding rail (19) is sleeved with a spring (20), and the two ends of each spring (20) are respectively fixedly connected with the T-shaped sliding blocks (18) and the scraper (12).
7. An animal fat grading device according to claim 1, wherein: the frame includes base (1), base (1) bottom contacts with ground, base (1) top rigid coupling has the one end of a plurality of first pillars (2), the other end rigid coupling of first pillar (2) has support cover (4), support cover (4) inner wall with barrel (3) outer wall rigid coupling, support cover (4) top surface rigid coupling and have the one end of a plurality of second pillars (7), the other end rigid coupling of second pillar (7) has backup pad (8), backup pad (8) bottom surface middle part rigid coupling has cylinder (9), cylinder (9) expansion end with connecting plate (21) top rigid coupling.
8. An animal fat grading device according to claim 1, wherein: the collecting part comprises a water pipe (10) communicated with the bottom of the cylinder body (3), and a valve (11) is arranged at the outlet end of the water pipe (10).
9. An animal fat grading device according to claim 3, wherein: the stirring rod (25) is of an arc-shaped structure, two ends of the stirring rod (25) are fixedly connected with sliding shoes (28) respectively, and the sliding shoes (28) are connected with the T-shaped sliding grooves (27) in a sliding mode.
CN202123354807.XU 2021-12-29 2021-12-29 An animal fat grading device Withdrawn - After Issue CN216808734U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202123354807.XU CN216808734U (en) 2021-12-29 2021-12-29 An animal fat grading device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202123354807.XU CN216808734U (en) 2021-12-29 2021-12-29 An animal fat grading device

Publications (1)

Publication Number Publication Date
CN216808734U true CN216808734U (en) 2022-06-24

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202123354807.XU Withdrawn - After Issue CN216808734U (en) 2021-12-29 2021-12-29 An animal fat grading device

Country Status (1)

Country Link
CN (1) CN216808734U (en)

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