CN216804175U - Film calendering setting device - Google Patents
Film calendering setting device Download PDFInfo
- Publication number
- CN216804175U CN216804175U CN202122523470.4U CN202122523470U CN216804175U CN 216804175 U CN216804175 U CN 216804175U CN 202122523470 U CN202122523470 U CN 202122523470U CN 216804175 U CN216804175 U CN 216804175U
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- China
- Prior art keywords
- support
- shell
- roller
- cooling roller
- fixed
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- Expired - Fee Related
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- 238000003490 calendering Methods 0.000 title claims abstract description 24
- 238000007493 shaping process Methods 0.000 claims abstract description 16
- 230000006835 compression Effects 0.000 claims abstract description 15
- 238000007906 compression Methods 0.000 claims abstract description 15
- 230000002457 bidirectional effect Effects 0.000 claims abstract description 12
- 238000004804 winding Methods 0.000 claims abstract description 5
- 238000001816 cooling Methods 0.000 claims description 50
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 48
- 239000007921 spray Substances 0.000 claims description 19
- 238000003860 storage Methods 0.000 claims description 17
- 238000007664 blowing Methods 0.000 claims description 10
- 238000004513 sizing Methods 0.000 claims 1
- 238000000034 method Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000006978 adaptation Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model relates to the technical field of film processing equipment and discloses a film calendering and shaping device which comprises a base, wherein a first support is fixedly arranged on one side of the top of the base, a winding roller is rotatably connected to the rear side of the first support, a shell is fixedly arranged on one side, close to the first support, of the top of the base, a fan is fixedly arranged on one side of the top of the shell, and an adjusting disc is rotatably connected to the other side of the top of the shell. According to the utility model, the two compression rollers can be driven to move up and down through the matching arrangement of the adjusting disc, the fixing plate, the connecting plate, the bidirectional screw rod, the threaded sleeve and the bearing seat, so that the distance between the two compression rollers can be adjusted, and further films with different thicknesses can be adapted.
Description
Technical Field
The utility model relates to the technical field of film processing equipment, in particular to a film calendering and shaping device.
Background
The calender is a machine which is arranged by two or more than two rollers according to a certain form, presses and stretches rubber or plastic into a film with a certain thickness and surface shape at a certain temperature, and can carry out rubberizing on fiber curtain canvas or steel cord fabric, and the calender can be divided into two rollers, three rollers, four rollers, five rollers and the like according to the number of the rollers; according to the arrangement mode of the rollers, the rollers can be divided into an L shape, a T shape, an F shape, a Z shape, an S shape and the like. Today's films also require calendering during processing, which in turn requires the use of specialized film calendering equipment.
Some film calendering and shaping devices currently on the market:
(1) in the process of film production, due to the reason that the distance between most calendering rollers is inconvenient to adjust, the film is easy to be too thin or torn in the process of film production, so that the production quality of the film is affected;
(2) in the process of film production, because the comparatively single reason of the cooling effect of most film calendering setting device to the film, the cooling effect to the film that makes is relatively poor, leads to unable quick cooling to carry out to the film, easily leads to the film to produce deformation.
We have therefore proposed a film calendering and setting apparatus which solves the problems set out above.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
In view of the above-mentioned shortcomings in the prior art, an object of the present invention is to provide a film rolling and shaping device, so as to solve the problems of inconvenient distance adjustment and poor cooling effect of some film rolling and shaping devices in the current market proposed in the above-mentioned prior art.
(II) technical scheme
In order to achieve the purpose, the utility model is realized by the following technical scheme:
a film calendering and shaping device comprises a base, wherein a first support is fixedly arranged on one side of the top of the base, a winding roller is rotatably connected to the rear side of the first support, a shell is fixedly arranged on one side, close to the first support, of the top of the base, a fan is fixedly arranged on one side of the top of the shell, and an adjusting disc is rotatably connected to the other side of the top of the shell;
the automatic water cooling device comprises a shell, a fixed plate, a connecting plate, a third support, a fourth support, a guide roller, a water storage tank, a connecting pipe, a fixed pipe, a press roller, a second support, a fourth support, a guide roller, a water storage tank, a water spray nozzle, a first water spray nozzle, a second water spray nozzle, a fixed pipe and a fixed pipe, air guide pipes are fixedly arranged on two sides of the fixed pipe, and one ends of the air guide pipes are fixedly provided with air blowing nozzles;
the inner top wall of the connecting plate is rotatably connected with a bidirectional screw rod, the outer side of the bidirectional screw rod is in threaded connection with a threaded sleeve, and a bearing seat is fixedly mounted on one side of the threaded sleeve through a connecting block.
Preferably, the front side sliding connection of casing has the connecting rod, the outside fixed mounting of connecting rod has the pointer, one side that the front side of casing is close to the connecting rod is provided with the scale, the front side of casing is opened and is equipped with the logical groove with connecting rod looks adaptation, the connecting rod is fixed mutually with the connecting axle of compression roller.
Preferably, a sliding groove is formed in one side of the inner wall of the fixing plate, a sliding block is connected to the inside of the sliding groove in a sliding mode, one side of the sliding block is fixed to one side of the bearing seat, the middle of the bearing seat is connected with a connecting shaft of the compression roller, the fixing plate is communicated with the connecting plate, and the bottom end of the adjusting disc penetrates through the top of the connecting plate and is fixed to the top end of the bidirectional screw rod.
Preferably, first chill roll, second chill roll, guide roll all are located the top setting of aqua storage tank, the surface of first chill roll, second chill roll, guide roll all is provided with antiseized layer.
Furthermore, the first water spray nozzle is arranged on one side of the first cooling roller, the second water spray nozzle is arranged on one side of the second cooling roller, and the first water spray nozzle and the second water spray nozzle are atomizing nozzles.
Furthermore, the top end of the fixed pipe is connected with the bottom of the fan, and the air blowing nozzles are respectively arranged at the tops of the first cooling roller and the second cooling roller.
(III) advantageous effects
Compared with the prior art, the utility model has the beneficial effects that:
(1) through the cooperation setting between adjustment disk, fixed plate, connecting plate, two-way lead screw, thread bush, the bearing frame, can drive two compression rollers and reciprocate to adjust the distance between two compression rollers, and then the film that can the different thickness of adaptation avoids the film at the in-process of calendering too thin or tears, avoids causing the influence to the production quality of film.
(2) Through the cooperation setting between fan, fixed pipe, guide duct, the blowing nozzle, can carry out the forced air cooling at the top of first chill roll and second chill roll to the film of processing, the rethread aqua storage tank, first water spout, the cooperation setting between the second water spout, can spray water on the surface of first chill roll and second chill roll, thereby realize the water-cooling to processing film, reached forced air cooling and water-cooled dual cooling effect, thereby improved the cooling effect to the film.
Drawings
FIG. 1 is a schematic overall front view of the film calendering and shaping apparatus according to the present invention;
FIG. 2 is a schematic cross-sectional view of the housing of the film calendering and shaping apparatus according to the present invention;
FIG. 3 is a schematic perspective view of a water storage tank of the film calendering and shaping apparatus according to the present invention;
FIG. 4 is a schematic cross-sectional view of a fixing plate of the film calendering and shaping apparatus according to the present invention.
In the figure: 1. a base; 2. a first bracket; 3. a wind-up roll; 4. a housing; 5. a fan; 6. an adjusting disk; 7. a connecting rod; 8. an indicator needle; 9. a graduated scale; 10. a fixing plate; 11. a connecting plate; 12. a compression roller; 13. a second bracket; 14. a first cooling roll; 15. a third support; 16. a second cooling roll; 17. a fourth bracket; 18. a guide roller; 19. a water storage tank; 20. a first water nozzle; 21. a second water jet; 22. a fixed tube; 23. an air guide pipe; 24. a blowing nozzle; 25. a bidirectional lead screw; 26. a threaded sleeve; 27. A bearing seat; 28. a chute; 29. a slide block.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides a film calendering and shaping apparatus; the winding device comprises a base 1, wherein a first support 2 is fixedly installed on one side of the top of the base 1, a winding roller 3 is rotatably connected to the rear side of the first support 2, a shell 4 is fixedly installed on one side, close to the first support 2, of the top of the base 1, a fan 5 is fixedly installed on one side of the top of the shell 4, and an adjusting disc 6 is rotatably connected to the other side of the top of the shell 4;
a fixing plate 10 is fixedly installed on one side of the inner bottom wall of the shell 4, a connecting plate 11 is fixedly installed on one side of the fixing plate 10, a compression roller 12 is rotatably connected to the rear side of the fixing plate 10, a second bracket 13 is fixedly installed on one side of the inner top wall of the base 1, a first cooling roller 14 is rotatably connected to the rear side of the second bracket 13, a third bracket 15 is fixedly installed on the other side of the inner top wall of the base 1, a second cooling roller 16 is rotatably connected to the rear side of the third bracket 15, a fourth bracket 17 is fixedly installed in the middle of the inner bottom wall of the shell 4, a guide roller 18 is rotatably connected to the rear side of the fourth bracket 17, a water storage tank 19 is fixedly installed on the inner bottom wall of the shell 4 near the rear side of the fourth bracket 17, a first water nozzle 20 is fixedly installed on one side of the water storage tank 19 through a connecting pipe, a second water nozzle 21 is fixedly installed on the other side of the water storage tank 19 through a connecting pipe, a fixing pipe 22 is fixedly installed on the inner top wall of the shell 4, both sides of the fixed pipe 22 are fixedly provided with an air guide pipe 23, and one end of the air guide pipe 23 is fixedly provided with a blowing nozzle 24;
the inner top wall of the connecting plate 11 is rotatably connected with a bidirectional screw 25, the outer side of the bidirectional screw 25 is in threaded connection with a threaded sleeve 26, and one side of the threaded sleeve 26 is fixedly provided with a bearing seat 27 through a connecting block;
according to the drawings shown in fig. 1-2, as a preferred technical solution of the present invention: a connecting rod 7 is connected to the front side of the shell 4 in a sliding manner, an indicating needle 8 is fixedly mounted on the outer side of the connecting rod 7, a graduated scale 9 is arranged on one side, close to the connecting rod 7, of the front side of the shell 4, a through groove matched with the connecting rod 7 is formed in the front side of the shell 4, the connecting rod 7 is fixed with a connecting shaft of the compression roller 12, and the adjusted distance can be judged when the distance between the compression rollers 12 is adjusted through the matching arrangement of the connecting rod 7, the indicating needle 8 and the graduated scale 9;
as shown in fig. 4, as a preferred technical solution of the present invention: a sliding chute 28 is formed in one side of the inner wall of the fixed plate 10, a sliding block 29 is connected to the inside of the sliding chute 28 in a sliding mode, one side of the sliding block 29 is fixed to one side of a bearing seat 27, the middle of the bearing seat 27 is connected with a connecting shaft of the compression roller 12, the fixed plate 10 is communicated with the connecting plate 11, the bottom end of the adjusting disc 6 penetrates through the top of the connecting plate 11 and is fixed to the top end of the bidirectional screw 25, and stability in compression roller 12 adjustment can be guaranteed through the matching arrangement of the sliding chute 28 and the sliding block 29;
according to the illustration of fig. 2, as a preferred embodiment of the present invention: the first cooling roller 14, the second cooling roller 16 and the guide roller 18 are arranged above the water storage tank 19, anti-sticking layers are arranged on the outer surfaces of the first cooling roller 14, the second cooling roller 16 and the guide roller 18, the first cooling roller 14 and the second cooling roller 16 are arranged above the water storage tank 19, water falling from the surfaces of the first cooling roller 14 and the second cooling roller 16 can be received, and the anti-sticking layers are arranged to prevent the adhesion of films;
according to the illustration of fig. 2, as a preferred technical solution of the present invention: the first water spray nozzle 20 is arranged at one side of the first cooling roller 14, the second water spray nozzle 21 is arranged at one side of the second cooling roller 16, the first water spray nozzle 20 and the second water spray nozzle 21 are both atomizing nozzles, and the sprayed water can be uniformly distributed on the surfaces of the first cooling roller 14 and the second cooling roller 16 through both the first water spray nozzle 20 and the second water spray nozzle 21 being atomizing nozzles;
according to the illustration of fig. 2, as a preferred embodiment of the present invention: the top end of the fixed pipe 22 is connected with the bottom of the fan 5, and the air blowing nozzles 24 are respectively arranged at the tops of the first cooling roller 14 and the second cooling roller 16.
The working principle of the embodiment is as follows: when the film calendering and shaping device is used, as shown in fig. 1-4, the device integrally comprises a base 1, a shell 4, a fan 5 and an adjusting disk 6, the adjusting disk 6 is rotated, at this time, the adjusting disk 6 drives a bearing seat 27 in a fixed plate 10 to be away from each other through a threaded sleeve 26 on a bidirectional screw 25, so as to adjust the distance between two press rollers 12, in the readjusting process, a connecting shaft on the press rollers 12 drives an indicating needle 8 on a connecting rod 7 to move on a graduated scale 9, when the film is cooled, the fan 5 supplies air to a blowing nozzle 24 through an air guide pipe 23 on a fixed pipe 22, at this time, the air blown by the blowing nozzle 24 blows to a first cooling roller 14 and a second cooling roller 16, so as to cool the film, and at the same time, a water storage tank 19 sprays water to the outer surfaces of the first cooling roller 14 and the second cooling roller 16 through a first water spray nozzle 20 and a second water spray nozzle 21 on the connecting pipe respectively, so as to cool the first cooling roller 14 and the second cooling roller 16, and thus to rapidly cool the film, the water on the first cooling roller 14 and the second cooling roller 16 will fall into the water storage tank 19 again during the rotation process, which is the working process of the whole device, and the details which are not described in detail in this specification are well known in the prior art to those skilled in the art.
Although the present invention has been described in detail with reference to the foregoing embodiments, it should be noted that, in the present invention, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," "fixed," and the like are to be construed broadly, and for example, may be fixedly connected or detachably connected; or indirectly through an intermediary. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations; it will be apparent to those skilled in the art that modifications and equivalents may be made in the embodiments and/or portions thereof without departing from the spirit and scope of the present invention.
Claims (6)
1. The film calendering and shaping device comprises a base (1) and is characterized in that a first support (2) is fixedly mounted on one side of the top of the base (1), a winding roller (3) is rotatably connected to the rear side of the first support (2), a shell (4) is fixedly mounted on one side, close to the first support (2), of the top of the base (1), a fan (5) is fixedly mounted on one side of the top of the shell (4), and an adjusting disc (6) is rotatably connected to the other side of the top of the shell (4);
the inner bottom wall of the shell (4) is fixedly provided with a fixed plate (10) on one side, one side of the fixed plate (10) is fixedly provided with a connecting plate (11), the rear side of the fixed plate (10) is connected with a compression roller (12) in a rotating manner, one side of the inner top wall of the base (1) is fixedly provided with a second support (13), the rear side of the second support (13) is connected with a first cooling roller (14) in a rotating manner, the other side of the inner top wall of the base (1) is fixedly provided with a third support (15), the rear side of the third support (15) is connected with a second cooling roller (16) in a rotating manner, the middle part of the inner bottom wall of the shell (4) is fixedly provided with a fourth support (17), the rear side of the fourth support (17) is connected with a guide roller (18) in a rotating manner, the inner bottom wall of the shell (4) is fixedly provided with a water storage tank (19) close to the rear side of the fourth support (17), a first water spray nozzle (20) is fixedly installed on one side of the water storage tank (19) through a connecting pipe, a second water spray nozzle (21) is fixedly installed on the other side of the water storage tank (19) through a connecting pipe, a fixed pipe (22) is fixedly installed on the inner top wall of the shell (4), air guide pipes (23) are fixedly installed on two sides of the fixed pipe (22), and a blowing nozzle (24) is fixedly installed at one end of each air guide pipe (23);
the inner top wall of the connecting plate (11) is rotatably connected with a bidirectional screw rod (25), the outer side of the bidirectional screw rod (25) is in threaded connection with a threaded sleeve (26), and a bearing seat (27) is fixedly mounted on one side of the threaded sleeve (26) through a connecting block.
2. The film calendering and shaping device according to claim 1, wherein a connecting rod (7) is slidably connected to the front side of the housing (4), an indicating needle (8) is fixedly mounted on the outer side of the connecting rod (7), a graduated scale (9) is arranged on one side, close to the connecting rod (7), of the front side of the housing (4), a through groove matched with the connecting rod (7) is formed in the front side of the housing (4), and the connecting rod (7) is fixed to a connecting shaft of the compression roller (12).
3. The film calendering and shaping device according to claim 1, wherein a sliding groove (28) is formed in one side of the inner wall of the fixing plate (10), a sliding block (29) is connected inside the sliding groove (28) in a sliding manner, one side of the sliding block (29) is fixed to one side of a bearing seat (27), the middle of the bearing seat (27) is connected with a connecting shaft of the compression roller (12), the fixing plate (10) is communicated with the connecting plate (11), and the bottom end of the adjusting disc (6) penetrates through the top of the connecting plate (11) and is fixed to the top end of the bidirectional screw (25).
4. The film calendering and shaping device according to claim 1, wherein the first cooling roller (14), the second cooling roller (16) and the guide roller (18) are all arranged above the water storage tank (19), and the outer surfaces of the first cooling roller (14), the second cooling roller (16) and the guide roller (18) are all provided with anti-sticking layers.
5. The film calendering and setting device according to claim 1, wherein the first water nozzle (20) is arranged at one side of the first cooling roller (14), the second water nozzle (21) is arranged at one side of the second cooling roller (16), and the first water nozzle (20) and the second water nozzle (21) are atomizing nozzles.
6. The film calendering and sizing device as recited in claim 1, wherein the top end of the fixed pipe (22) is connected with the bottom of the fan (5), and the air blowing nozzles (24) are respectively arranged on the top of the first cooling roller (14) and the second cooling roller (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122523470.4U CN216804175U (en) | 2021-10-20 | 2021-10-20 | Film calendering setting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122523470.4U CN216804175U (en) | 2021-10-20 | 2021-10-20 | Film calendering setting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216804175U true CN216804175U (en) | 2022-06-24 |
Family
ID=82047468
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122523470.4U Expired - Fee Related CN216804175U (en) | 2021-10-20 | 2021-10-20 | Film calendering setting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216804175U (en) |
-
2021
- 2021-10-20 CN CN202122523470.4U patent/CN216804175U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220624 |