CN216792750U - Automatic detection equipment of water pump controller - Google Patents
Automatic detection equipment of water pump controller Download PDFInfo
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- CN216792750U CN216792750U CN202123087196.7U CN202123087196U CN216792750U CN 216792750 U CN216792750 U CN 216792750U CN 202123087196 U CN202123087196 U CN 202123087196U CN 216792750 U CN216792750 U CN 216792750U
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- water pump
- pump controller
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- contact probe
- detection
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Abstract
The utility model provides automatic detection equipment of a water pump controller, which comprises a detection tool, wherein the detection tool comprises a detector electrically connected with a contact probe, and after the contact probe is electrically connected with the water pump controller on a detection table, the detector is electrically connected with the water pump controller to detect the water pump controller. The detector includes main control unit, controller panel, and the last electricity of control panel is connected with shift knob, speed sensor adjust knob, current sensor adjust knob, testing result indicating assembly, and speed sensor adjust knob is used for setting for detecting the rotational speed scope of passing through, and current sensor adjust knob is used for setting for detecting the current scope of passing through, and testing result indicating assembly is used for instructing water pump controller to detect and passes through or not pass through. Automatic check out test set can be to water pump control ware automated inspection, and direct indication detects whether to pass through or not, avoids the operation personnel to look over the process of judging again through detecting, has reduced operation personnel's work load, has reduced the condition of erroneous judgement.
Description
Technical Field
The utility model relates to the technical field of electrical automation control, in particular to automatic detection equipment for a water pump controller, which is used for detecting controllers of various water pumps (such as automobile pumps, marine pumps, chemical pumps, medical pumps and the like) and automatically judging whether the controllers are qualified products.
Background
Before the product is released to the market, the product is generally required to be detected by using detection equipment so as to prevent defective products/unqualified products from flowing into the market. At present, the commonly used detection equipment displays the detected numerical value, and a worker judges whether the product is a qualified product according to the detected numerical value, but under the condition of mass production, the workload of the worker is greatly increased, unnecessary workload is increased, the misjudgment probability is increased, the qualified product is judged to be unqualified and recycled, or the unqualified product is judged to be qualified and flows into the market.
SUMMERY OF THE UTILITY MODEL
The utility model aims to design automatic detection equipment of a water pump controller, which can automatically send an indication signal indicating whether the detection is passed or not to an operator when the water pump controller is detected, thereby reducing the workload of the operator and avoiding the misjudgment risk caused by artificial subjective factors. The detection equipment designed by the utility model can be used for detecting different types of water pump controllers and is suitable for detecting the water pump controllers in various industries.
The technical scheme for realizing the purpose of the utility model is as follows: the utility model provides a water pump controller's automated inspection equipment, includes and detects the frock, detects the frock and includes the detector, and the detector electricity is connected with the contact probe, and the contact probe is used for with detect bench water pump controller electricity contact back, makes detector and water pump controller electricity be connected the back and detects water pump controller.
The detector comprises a main controller, the main controller is electrically connected with a controller panel, a switch button, a rotating speed sensor adjusting knob, a current sensor adjusting knob and a detection result indicating assembly are electrically connected to the control panel, the rotating speed sensor adjusting knob is used for setting a rotating speed range which can be detected through, the current sensor adjusting knob is used for setting a current range which can be detected through, and the detection result indicating assembly is used for indicating the water pump controller to detect through or not to pass through.
The principle of the utility model by designing the automatic detection equipment is as follows: firstly, adjusting a rotating speed range and a current range on a controller panel according to the type of a water pump controller and the control parameter requirements; secondly, the contact probe is contacted with the water pump controller during detection, so that the contact probe electrically connects the water pump controller with the detector; finally, the detector detects the water pump controller, judges whether the water pump controller detects the passing or failing, and sends out a result indication of the passing or failing. The automatic detection equipment designed by the utility model can automatically detect the water pump controller and directly indicate whether the detection of the water pump controller passes or fails, so that the process that an operator checks the detection and then judges is avoided, the workload of the operator is reduced, and meanwhile, the condition of misjudgment is reduced.
In an embodiment of the above automatic detection apparatus, the automatic detection apparatus further includes a probe fixture, and the probe fixture has a contact probe detachably mounted thereon. The probe tool is used for adjusting the position of the contact probe, electrically connecting the water pump controller with the controller after the contact probe is electrically connected with the water pump controller, or separating the contact probe from the water pump controller, and electrically disconnecting the water pump controller from the detector.
Furthermore, the probe tool comprises a position adjusting structure, a contact probe clamping part is detachably arranged on the position adjusting structure, and the contact probe clamping part is used for clamping a contact probe.
Further, the position adjusting structure is a manual press or a pneumatic press.
In one embodiment of the above contact probe, the contact probe is a spring contact probe.
In an embodiment of the above automatic detection device, the automatic detection device further includes a controller clamping fixture for clamping the water pump controller, the controller clamping fixture is disposed on the detection table, and a card reader in communication connection with the detector is disposed on the controller clamping fixture and used for reading serial number information of the water pump controller.
Further, the card reader is an RFID card reader.
Furthermore, a sliding structure which is matched with the controller clamping tool is arranged between the controller clamping tool and the detection table, so that the controller clamping tool is arranged on the detection table in a sliding mode.
In an embodiment of the main controller of the detector, the main controller is provided with a judgment module and a storage module.
The judging module judges whether the water pump controller passes or fails according to the detection data, the rotating speed range and the current range of the water pump controller, generates an execution signal and sends the execution signal to the indicating assembly to carry out corresponding indication.
The storage module is used for storing the detection data of the water pump controller and the result of whether the water pump controller detects the water pump.
Preferably, the detection result indicating component includes a detection passing indicator light and a detection failing indicator light.
Compared with the prior art, the utility model has the beneficial effects that: the automatic detection equipment designed by the utility model can automatically detect the water pump controller and directly indicate whether the detection of the water pump controller passes or fails, so that the process that an operator checks the detection and then judges is avoided, the workload of the operator is reduced, and meanwhile, the condition of misjudgment is reduced.
Drawings
In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings used in the description of the embodiment will be briefly introduced below. It should be apparent that the drawings in the following description are only for illustrating the embodiments of the present invention or technical solutions in the prior art more clearly, and that other drawings can be obtained by those skilled in the art without any inventive work.
FIG. 1 is a schematic diagram of the overall structure of an automatic detection device of a water pump controller in an embodiment;
FIG. 2 is a schematic diagram of a detector in an embodiment;
200, a water pump controller; 1. a detector; 2. a contact probe; 3. a probe tool; 4. a position adjustment structure; 5. a contact probe holding portion; 6. the controller clamps the tool; 7. a detection table; 101. a main controller; 102. a controller panel; 103. a switch button; 104. a rotation speed sensor adjusting knob; 105. a current sensor adjustment knob; 106. a detection result indicating component; 1061. detecting a passing indicator light; 1062. detecting failure to pass the indicator light; 1063. a buzzer; 107. a judgment module; 108. and a storage module.
Detailed Description
The utility model is further described below in conjunction with specific embodiments, and the advantages and features of the utility model will become more apparent as the description proceeds. These examples are illustrative only and do not limit the scope of the present invention in any way. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the utility model, and that such changes and modifications may be made without departing from the spirit and scope of the utility model.
In the description of the present embodiments, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicit to a number of indicated technical features. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the utility model, the meaning of "a plurality" is two or more unless otherwise specified.
This embodiment provides a water pump controller's automatic check out test set, fig. 1 is this embodiment provides a water pump controller's schematic diagram, automatic check out test set is including detecting the frock, detect the frock and include detector 1, detector 1 electricity is connected with contact probe 2, contact probe 2 is used for with detect bench water pump controller 200 electricity after touch, make detector 1 and water pump controller 200 electricity be connected the back and detect water pump controller 200.
In the present embodiment, the detector 1 is designed first, and in one structure of the detector 1, as shown in fig. 2, the detector 1 includes a main controller 101, the main controller 101 is electrically connected to a controller panel 102, a switch button 103, a rotation speed sensor adjusting knob 104, a current sensor adjusting knob 105, and a detection result indicating assembly 106 are electrically connected to the controller panel 102, the rotation speed sensor adjusting knob 104 is used for setting a rotation speed range in which detection passes, the current sensor adjusting knob 105 is used for setting a current range in which detection passes, and the detection result indicating assembly 106 is used for indicating whether the detection passes or fails to pass through the water pump controller 200.
Specifically, as shown in fig. 2, the main controller 101 is provided with a judgment module 107 and a storage module 108. The judging module 107 judges whether the water pump controller 200 passes or fails according to the water pump controller detection data, the rotating speed range and the current range, generates an execution signal and sends the execution signal to the indicating component 106 to carry out corresponding indication. The storage module 108 is used for storing the detection data of the water pump controller and the result of whether the water pump controller 200 detects the water pump.
Preferably, as shown in fig. 2, the detection result indicating component 106 includes a detection passing indicator 1061 and a detection failing indicator 1062, and may further include a buzzer 1063, where the buzzer 1063 may sound when the detection passes or sound when the detection fails, which is determined according to the actual application environment.
This embodiment has still designed contact probe 2, because when detecting water pump controller 200, contact probe 2 needs with water pump controller 200 electrical contact to carry out the electricity with water pump controller 200 with detector 1, contact probe 2 can be through handheld back and water pump controller 200 contact of operating personnel, also can design special frock and equipment and operate. For example, in the present embodiment, as shown in fig. 2, the contact probe 2 is detachably mounted on the probe fixture 3, and the position of the contact probe 2 is adjusted by the probe fixture 3, so that the contact probe 2 is electrically connected to the water pump controller 200, and then the water pump controller 200 is electrically connected to the controller 1, or the contact probe 2 is separated from the water pump controller 200, and thus the electrical connection between the water pump controller 200 and the detector 1 is disconnected.
In an embodiment of the contact probe 2, the contact probe 2 needs to be close to and electrically contacted with the water pump controller 200, so that in order to avoid damage to the contact probe 2 due to excessive contact force in the contact process of the contact probe and the water pump controller 200, the contact probe 2 is selected as a spring contact probe in the specific embodiment, and when the contact probe 2 is close to the water pump controller 200 and is contacted with the water pump controller 200, the spring contact probe can play a role in buffering, and unnecessary damage caused by hard contact is avoided.
The probe tooling 3 is used for clamping and adjusting the position of the contact probe 2, so that the contact probe 2 is electrically contacted with the water pump controller 200, in the automatic detection equipment shown in fig. 1, the probe tooling 3 comprises a position adjusting structure 4, a contact probe clamping part 5 is detachably arranged on the position adjusting structure 4, and the contact probe clamping part 5 is used for clamping the contact probe 2. Preferably, the position adjusting mechanism 4 may be a manual press or a pneumatic press, or may be another driving mechanism for changing the position between the contact probe 2 and the water pump controller 200. When the position adjusting structure 4 is a manual press, the contact probe 2 can be far away from or close to the water pump controller 200 by operating the handle 6 on the manual press. In this embodiment, the position between the contact point probe 2 and the water pump controller 200 is not particularly limited, and may be set along the Y-axis direction as shown in fig. 1, or may be set along the X-axis or Z-axis direction, as long as the two can be electrically contacted.
This embodiment still designs water pump controller 200's mounting means, in the testing process, contact probe 2 needs accurate contact with water pump controller 200, then communicate water pump controller 200 with detector 1, this embodiment has still designed controller centre gripping frock 6 of centre gripping water pump controller 200, as shown in fig. 2, controller centre gripping frock 6 sets up on examining test table 7, it needs to explain here, when choosing manual press or pneumatic press as contact probe 2's position adjustment structure 4, manual press or pneumatic press's base can be used as examining test table 7 and use, when choosing other drive structure, examine test table 7 and set up separately, also can adopt the platform on the drive structure to use. And a card reader (not shown in the attached drawing) in communication connection with the detector 1 is arranged on the controller clamping tool 6 and used for reading serial number information of the water pump controller. Preferably, the card reader is an RFID card reader.
In order to be suitable for different types and different sizes of the water pump controllers 200 to be detected, the specific embodiment is that the controller clamping tool 6 and the detection table 7 are provided with mutually matched sliding structures, so that the controller clamping tool 6 is arranged on the detection table 7 in a sliding manner, and when the controller clamping tool 6 needs to be replaced, the controller clamping tool 6 only needs to be taken down from the detection table 7. For example, the sliding structure may be a first slide rail or a first slide groove provided on the lower surface of the controller clamping tool 6, and the detection table 7 is provided with a second slide groove matched with the first slide rail or a second slide rail matched with the first slide groove, or may be designed into other forms of sliding structures.
The principle of the automatic detection device is as follows: firstly, adjusting a rotating speed range and a current range on a controller panel 102 according to the type of the water pump controller 200 and the control parameter requirements; secondly, the contact probe 2 is contacted with the water pump controller 200 during detection, so that the contact probe 2 electrically connects the water pump controller 200 with the detector 1; finally, the detector 1 detects the water pump controller 200, determines whether the water pump controller 200 detects a pass or a fail, and issues a result indication of the pass or the fail. Automatic check out test set can be to water pump controller 200 automated inspection to direct indication water pump controller 200 detects whether through or not, avoids the operation personnel to look over the process of judging again through detecting, has reduced operation personnel's work load, has reduced the condition of erroneous judgement simultaneously.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. The utility model provides a water pump control ware's automated inspection equipment, is including detecting the frock, its characterized in that: the detection tool comprises a detector, the detector is electrically connected with a contact probe, and the contact probe is used for electrically connecting with a water pump controller on a detection table and then detecting the water pump controller;
the detector comprises a main controller, the main controller is electrically connected with a controller panel, the controller panel is electrically connected with a switch button, a rotating speed sensor adjusting knob, a current sensor adjusting knob and a detection result indicating assembly, the rotating speed sensor adjusting knob is used for setting a rotating speed range which passes detection, the current sensor adjusting knob is used for setting a current range which passes detection, and the detection result indicating assembly is used for indicating the water pump controller to detect or not to pass the detection.
2. The automatic detection device of a water pump controller according to claim 1, characterized in that: the automatic detection equipment also comprises a probe tool, and the contact probe is detachably mounted on the probe tool; the probe tool is used for adjusting the position of the contact probe, electrically connecting the water pump controller with the controller after the contact probe is electrically connected with the water pump controller, or separating the contact probe from the water pump controller, and electrically disconnecting the water pump controller from the detector.
3. The automatic detection device of the water pump controller according to claim 2, characterized in that: the probe tool comprises a position adjusting structure, a contact probe clamping part is detachably arranged on the position adjusting structure, and the contact probe clamping part is used for clamping the contact probe.
4. The automatic detection device of a water pump controller according to claim 3, characterized in that: the position adjusting structure is a manual press or a pneumatic press.
5. The automatic detection equipment of the water pump controller according to any one of claims 1 to 4, characterized in that: the contact probe is a spring contact probe.
6. The automatic detection device of a water pump controller according to claim 1, characterized in that: the automatic detection equipment further comprises a controller clamping tool for clamping the water pump controller, the controller clamping tool is arranged on the detection table, a card reader in communication connection with the detector is arranged on the controller clamping tool, and the card reader is used for reading serial number information of the water pump controller.
7. The automatic detection device of a water pump controller according to claim 6, characterized in that: the card reader is an RFID card reader.
8. The automatic detection device of a water pump controller according to claim 6, characterized in that: the controller clamping tool and the detection table are provided with mutually matched sliding structures, so that the controller clamping tool is arranged on the detection table in a sliding mode.
9. The automatic detection device of a water pump controller according to claim 1, characterized in that: a judging module and a storage module are arranged in the main controller;
the judging module judges whether the water pump controller passes or does not pass according to the detection data of the water pump controller, the rotating speed range and the current range, generates a judging execution signal and sends the judging execution signal to the indicating assembly for corresponding indication;
the storage module is used for storing the detection data of the water pump controller and the result of whether the water pump controller detects the water pump passes or not.
10. The automatic detection device of a water pump controller according to claim 9, characterized in that: the detection result indicating assembly comprises a passing detection indicating lamp and a non-passing detection indicating lamp.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123087196.7U CN216792750U (en) | 2021-12-09 | 2021-12-09 | Automatic detection equipment of water pump controller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123087196.7U CN216792750U (en) | 2021-12-09 | 2021-12-09 | Automatic detection equipment of water pump controller |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216792750U true CN216792750U (en) | 2022-06-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123087196.7U Active CN216792750U (en) | 2021-12-09 | 2021-12-09 | Automatic detection equipment of water pump controller |
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|---|---|
| CN (1) | CN216792750U (en) |
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2021
- 2021-12-09 CN CN202123087196.7U patent/CN216792750U/en active Active
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