CN216792099U - Integrated sealed oxygen concentration sensor for liquid lead-bismuth alloy - Google Patents
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Abstract
本发明公开了一种一体式密封型液态铅铋合金氧浓度传感器,主要包括信号单元、仪器支撑单元和核心测氧元件。核心测氧元件中装有参比电极的固体氧化物电解质陶瓷探头固定安装在保护钢套内,保护钢套与不锈钢支撑筒机械连接;而电极丝下端部分插入参比电极内,上端与信号快接头相连接,信号快接头通过连接导线与信号单元正极连接;不锈钢支撑筒上端由绝缘封头的不锈钢密封外接头螺纹机械密封,不锈钢密封外接头一端通过信号连接导线与电动势信号显示仪表负极连接,不锈钢密封外接头另一端接地。当氧浓度传感器的核心测氧元件插入待测的液态铅铋合金中时,信号单元直观获得电动势,根据电动势和氧浓度的关系式求解得到液态铅铋合金中的氧浓度。
The invention discloses an integrated sealed liquid lead-bismuth alloy oxygen concentration sensor, which mainly includes a signal unit, an instrument support unit and a core oxygen measuring element. The solid oxide electrolyte ceramic probe equipped with the reference electrode in the core oxygen measuring element is fixedly installed in the protective steel sleeve, and the protective steel sleeve is mechanically connected with the stainless steel support cylinder; The connector is connected, and the signal quick connector is connected with the positive pole of the signal unit through the connecting wire; the upper end of the stainless steel support cylinder is mechanically sealed by the stainless steel sealing outer joint thread of the insulating head, and one end of the stainless steel sealing outer joint is connected with the negative pole of the electromotive force signal display instrument through the signal connecting wire. The other end of the stainless steel sealed outer connector is grounded. When the core oxygen measuring element of the oxygen concentration sensor is inserted into the liquid lead-bismuth alloy to be measured, the signal unit directly obtains the electromotive force, and the oxygen concentration in the liquid lead-bismuth alloy is obtained by solving the relationship between the electromotive force and the oxygen concentration.
Description
技术领域technical field
本实用新型涉及第四代核反应堆铅基冷却剂氧浓度传感器领域,具体属于一种一体式密封型液态铅铋合金氧浓度传感器。The utility model relates to the field of fourth-generation nuclear reactor lead-based coolant oxygen concentration sensors, in particular to an integrated sealed liquid lead-bismuth alloy oxygen concentration sensor.
背景技术Background technique
作为第四代反应堆铅基快堆冷却剂和加速器驱动的次临界系统中散裂靶首选材料的液态铅铋合金在高温下对反应堆结构材料具有较强的腐蚀性,而其腐蚀性受氧浓度的影响,氧浓度过低会加速液态铅铋合金对铁基金属材料的腐蚀,氧浓度过高会造成液态铅铋合金本身氧化物的污染。研究表明,不同温度下液态铅铋合金中氧浓度存在一个氧会在铁基金属材料表面形成致密均匀氧化层的区域,而氧化层能够阻止液态铅铋合金对结构钢材的进一步腐蚀。因此准确测量液态铅铋合金中氧含量对控制液态铅铋合金氧浓度是至关重要的。利用固体氧化物电解质陶瓷的离子导电功能,制备出能够测量液态铅铋合金冷却剂系统中溶解的极低氧浓度的电化学原电池组件,冷却剂系统稳定在200℃以上时,固体氧化物电解质两侧的氧分压不同而产生浓差电动势,通过连接的电压表读出实时的电动势,实现在线监测液态铅铋合金冷却剂系统中溶解氧含量。The liquid lead-bismuth alloy, which is the preferred material for spallation targets in lead-based fast reactor coolants and accelerator-driven subcritical systems of the fourth generation reactors, has strong corrosiveness to reactor structural materials at high temperatures, and its corrosiveness is affected by oxygen concentration. If the oxygen concentration is too low, the corrosion of iron-based metal materials will be accelerated by the liquid lead-bismuth alloy. If the oxygen concentration is too high, the oxides of the liquid lead-bismuth alloy will be polluted. Studies have shown that there is an area where oxygen will form a dense and uniform oxide layer on the surface of the iron-based metal material in the oxygen concentration in the liquid lead-bismuth alloy at different temperatures, and the oxide layer can prevent the liquid lead-bismuth alloy from further corrosion of structural steel. Therefore, accurate measurement of the oxygen content in the liquid lead-bismuth alloy is crucial for controlling the oxygen concentration of the liquid lead-bismuth alloy. Using the ionic conduction function of solid oxide electrolyte ceramics, an electrochemical primary cell assembly capable of measuring extremely low oxygen concentration dissolved in a liquid lead-bismuth alloy coolant system was prepared. When the coolant system is stable above 200 °C, the solid oxide electrolyte Different oxygen partial pressures on both sides generate concentration electromotive force, and the real-time electromotive force is read out through the connected voltmeter to realize online monitoring of dissolved oxygen content in the liquid lead-bismuth alloy coolant system.
实用新型内容Utility model content
本实用新型解决的技术问题是:克服现有技术的不足,提供一体式密封型液态铅铋合金氧浓度传感器,能够精确在线监测200℃以上液态铅铋合金冷却剂系统中溶解氧含量,为液态铅铋合金氧浓度控制提供上游数据。The technical problem solved by the utility model is: to overcome the deficiencies of the prior art, an integrated sealed liquid lead-bismuth alloy oxygen concentration sensor is provided, which can accurately monitor the dissolved oxygen content in the liquid lead-bismuth alloy coolant system above 200° C. Lead-bismuth alloy oxygen concentration control provides upstream data.
本实用新型解决上述的技术问题采用的技术方案如下:一种一体式密封型液态铅铋合金氧浓度传感器,包括信号单元、仪器支撑单元和核心测氧元件;所述信号单元包括电压表(14)、正极连接导线(15)、负极连接导线(13)、接地导线(16)、信号快接头(4)和电极丝(10);所述仪器支撑元件包括带散热肋片的不锈钢支撑筒(1)、密封法兰(5)、内绝缘管(6)、绝缘封头(3)、不锈钢密封外接头(2);所述核心测氧元件包括固体氧化物电解质陶瓷探头(12)、参比电极(11)、保护钢套(9)、内石墨密封圈(8)、石墨垫圈(7);所述核心测氧元件中装有定量参比电极(11)的固体氧化物电解质陶瓷探头(12)固定安装在保护钢套(9)内,由内石墨密封圈(8)进行密封,保护钢套(9)与不锈钢支撑筒(1)下端通过螺纹机械连接,由石墨垫圈(7)密封;所述由内绝缘管(6)部分包裹的电极丝(10)下端裸露部分插入参比电极(11)内,上端与信号快接头(4)相连接;所述信号快接头(4)由绝缘封头(16)包裹固定,通过正极连接导线(15)与电压表(14)正极连接;所述不锈钢支撑筒(1)上端由绝缘封头(3)的不锈钢密封外接头(2)螺纹机械密封,不锈钢密封外接头(2)一端通过负极连接导线(13)与电压表(14)负极连接,不锈钢密封外接头(2)另一端接地,电压表直观获得原电池组件电动势。The technical solution adopted by the utility model to solve the above-mentioned technical problems is as follows: an integrated sealed liquid lead-bismuth alloy oxygen concentration sensor, including a signal unit, an instrument support unit and a core oxygen measuring element; the signal unit includes a voltmeter (14 ), a positive connecting wire (15), a negative connecting wire (13), a grounding wire (16), a signal quick connector (4) and an electrode wire (10); the instrument support element includes a stainless steel support cylinder ( 1), sealing flange (5), inner insulating tube (6), insulating head (3), stainless steel sealing outer joint (2); the core oxygen measuring element includes a solid oxide electrolyte ceramic probe (12), a reference a specific electrode (11), a protective steel sleeve (9), an inner graphite sealing ring (8), a graphite gasket (7); the core oxygen measuring element is equipped with a solid oxide electrolyte ceramic probe with a quantitative reference electrode (11) (12) It is fixedly installed in the protective steel sleeve (9), and is sealed by the inner graphite sealing ring (8). sealing; the exposed part of the lower end of the electrode wire (10) partially wrapped by the inner insulating tube (6) is inserted into the reference electrode (11), and the upper end is connected with the signal quick connector (4); the signal quick connector (4) It is wrapped and fixed by the insulating head (16), and is connected to the positive electrode of the voltmeter (14) through the positive connecting wire (15); the upper end of the stainless steel support cylinder (1) is sealed by the stainless steel outer joint (2) of the insulating head (3). Threaded mechanical seal, one end of the stainless steel sealed outer connector (2) is connected to the negative electrode of the voltmeter (14) through the negative connecting wire (13), the other end of the stainless steel sealed outer connector (2) is grounded, and the voltmeter can directly obtain the electromotive force of the primary battery component.
所述氧浓度传感器的核心测氧元件插入待测氧浓度的液态铅铋合金中时,液态铅铋合金与固体氧化物电解质陶瓷探头(12)、参比电极(11)、电极丝(10)、信号快接头(4)、正极连接导线(15)、电压表(14)、负极连接导线(13)、不锈钢密封外接头(2)、不锈钢支撑筒(1)、保护钢套(9)形成一个完整的原电池回路。When the core oxygen measuring element of the oxygen concentration sensor is inserted into the liquid lead-bismuth alloy whose oxygen concentration is to be measured, the liquid lead-bismuth alloy and the solid oxide electrolyte ceramic probe (12), the reference electrode (11), and the electrode wire (10) , signal quick connector (4), positive connection wire (15), voltmeter (14), negative connection wire (13), stainless steel sealed outer connector (2), stainless steel support cylinder (1), and protective steel sleeve (9). A complete primary cell circuit.
所述固体氧化物电解质陶瓷探头(12)采用底端封闭的坩埚状,材料类型为氧化钇部分稳定氧化锆(YPSZ),采用的是5.5mol%的氧化钇,氧浓度传感器工作时只有氧离子能够穿过固体氧化物电解质陶瓷探头(12)进行迁移。The solid oxide electrolyte ceramic probe (12) is in the shape of a crucible with a closed bottom end, the material type is yttrium oxide partially stabilized zirconia (YPSZ), and 5.5mol% yttrium oxide is used, and the oxygen concentration sensor only has oxygen ions when working Migration is enabled through the solid oxide electrolyte ceramic probe (12).
其中,所述参比电极(11)采用的材料为Cu/Cu2O,呈粉末状,粒径为5~10μm,纯度为99.9%,Cu和Cu2O质量比为1:1。Wherein, the material used for the reference electrode (11) is Cu/Cu2O, which is in powder form, with a particle size of 5-10 μm, a purity of 99.9%, and a mass ratio of Cu to Cu2O of 1:1.
其中,所述电极丝(10)采用的材料为钽,纯度为99.9%。Wherein, the material used for the electrode wire (10) is tantalum, and the purity is 99.9%.
其中,所述1号电极丝和2号电极丝采用的材料为钽或钼。Wherein, the material used for the No. 1 electrode wire and the No. 2 electrode wire is tantalum or molybdenum.
其中,信号显示仪表是电压表(14),采用的是高输入电阻(>10GΩ)电压表。Among them, the signal display instrument is a voltmeter (14), which adopts a high input resistance (>10GΩ) voltmeter.
其中,固体氧化物电解质陶瓷探头(12)和保护钢套(9)由内石墨密封圈(8)密封,而保护钢套(9)与不锈钢支撑筒(1)由石墨垫圈(7)密封,使用石墨密封的目的是防止液态铅铋合金进入不锈钢支撑筒(1)和固体氧化物电解质陶瓷探头(12)内造成氧浓度传感器损坏。Among them, the solid oxide electrolyte ceramic probe (12) and the protective steel sleeve (9) are sealed by the inner graphite sealing ring (8), while the protective steel sleeve (9) and the stainless steel support cylinder (1) are sealed by the graphite gasket (7), The purpose of using the graphite seal is to prevent the liquid lead-bismuth alloy from entering the stainless steel support cylinder (1) and the solid oxide electrolyte ceramic probe (12) and causing damage to the oxygen concentration sensor.
其中,所述一体式密封型液态铅铋合金氧浓度传感器的固体氧化物电解质陶瓷探头(12)需要在300℃以上进行激活,最低工作温度为200℃。Wherein, the solid oxide electrolyte ceramic probe (12) of the integrated sealed liquid lead-bismuth alloy oxygen concentration sensor needs to be activated above 300°C, and the minimum working temperature is 200°C.
其中,所述不锈钢支撑筒(1)上部带有散热肋片。Wherein, the upper part of the stainless steel support cylinder (1) is provided with heat dissipation fins.
其中,所述1号电极丝在不锈钢外壳内的部分使用内绝缘管包裹,能够避免与不锈钢外壳接触造成短路。Wherein, the part of the No. 1 electrode wire in the stainless steel casing is wrapped with an inner insulating tube, which can avoid short circuit caused by contact with the stainless steel casing.
其中,所述电极丝(10)在不锈钢支撑筒(1)的部位使用内绝缘管(6)包裹,能够避免与不锈钢支撑筒(1)接触造成短路。Wherein, the electrode wire (10) is wrapped with an inner insulating tube (6) at the part of the stainless steel support cylinder (1), which can avoid short circuit caused by contact with the stainless steel support cylinder (1).
其中,所述固体氧化物电解质陶瓷探头(12)固定安装在保护钢套(9)内,由内石墨密封圈(8)进行密封,保护钢套(9)与不锈钢支撑筒(1)下端通过螺纹机械连接,由石墨垫圈(7)密封;不锈钢支撑筒(1)上端由绝缘封头(3)和不锈钢密封外接头(2)组合密封,氧浓度传感器密封性良好,能够隔绝外部环境。Wherein, the solid oxide electrolyte ceramic probe (12) is fixedly installed in a protective steel sleeve (9), sealed by an inner graphite sealing ring (8), and the protective steel sleeve (9) passes through the lower end of the stainless steel support cylinder (1). The threaded mechanical connection is sealed by a graphite gasket (7). The upper end of the stainless steel support cylinder (1) is sealed by a combination of an insulating head (3) and a stainless steel sealing outer joint (2). The oxygen concentration sensor has good sealing performance and can isolate the external environment.
其中,所述不锈钢支撑筒(1)设置了密封法兰(5),能够很方便地调整氧浓度传感器的安装位置,有利于测量冷却剂系统不同位置不同温度下液态铅铋合金的氧浓度。Wherein, the stainless steel support cylinder (1) is provided with a sealing flange (5), which can easily adjust the installation position of the oxygen concentration sensor, and is conducive to measuring the oxygen concentration of the liquid lead-bismuth alloy at different positions and temperatures of the coolant system.
本实用新型与现有技术相比的优点在于:The advantages of the present utility model compared with the prior art are:
本实用新型采用电化学原电池原理,以已知氧浓度的Cu/Cu2O为参比电极,待测氧浓度的液态铅铋合金冷却剂作为测量电极,5.5mol%的氧化钇部分稳定氧化锆(YPSZ)作为固体氧化物电解质,能够测量的最低温度为200℃,能够精确非等温液态铅铋合金冷却剂系统的溶解氧浓度,为液态铅铋合金氧浓度控制提供必要的上游数据,有利于液态铅铋合金冷却剂系统的长期运行。The utility model adopts the principle of electrochemical primary cell, takes Cu/Cu2O with known oxygen concentration as the reference electrode, liquid lead-bismuth alloy coolant with the oxygen concentration to be measured as the measuring electrode, 5.5mol% yttrium oxide partially stabilized zirconia ( YPSZ) as a solid oxide electrolyte, the lowest temperature that can be measured is 200 °C, which can accurately determine the dissolved oxygen concentration of the non-isothermal liquid lead-bismuth alloy coolant system, and provide the necessary upstream data for the control of the oxygen concentration of liquid lead-bismuth alloys. Long-term operation of lead-bismuth alloy coolant systems.
附图说明Description of drawings
图1为本实用新型中电化学原电池原理示意图;图2位本实用新型工作示意图;图3为本实用新型结构示意图;Fig. 1 is the principle schematic diagram of electrochemical primary cell in the utility model; Fig. 2 is the working schematic diagram of the utility model; Fig. 3 is the utility model structural representation;
其中:带散热肋片的不锈钢支撑筒(1)、不锈钢密封外接头(2)、绝缘封头(3)、信号快接头(4)、密封法兰(5)、内绝缘管(6)、石墨垫圈(7)、内石墨密封圈(8)、保护钢套(9)、电极丝(10)、参比电极(11)、固体氧化物电解质陶瓷探头(12)、负极连接导线(13)、电压表(14)、正极连接导线(15)、接地导线(16)。Among them: stainless steel support cylinder (1) with cooling fins, stainless steel sealing outer joint (2), insulating head (3), signal quick connector (4), sealing flange (5), inner insulating tube (6), Graphite gasket (7), inner graphite sealing ring (8), protective steel sleeve (9), electrode wire (10), reference electrode (11), solid oxide electrolyte ceramic probe (12), negative electrode connecting wire (13) , voltmeter (14), positive connection wire (15), ground wire (16).
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅为本实用新型的一部分实施例,而不是全部的实施例,基于发明中的实施例,本领域的普通技术人员在不付出创造性劳动的前提下所获得的所有其他实施例,都属于本实用新型的保护范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, not all of them. Embodiments, based on the embodiments in the invention, all other embodiments obtained by those of ordinary skill in the art on the premise of no creative work, all belong to the protection scope of the present invention.
如图1所示,在本实用新型实施例中,电化学原电池原理是由于固体氧化物电解质两侧的阴极、阳极的氧浓度不同,氧离子通过固体氧化物电解质迁移而产生电动势。As shown in FIG. 1 , in the embodiment of the present invention, the principle of the electrochemical primary cell is that the oxygen ions migrate through the solid oxide electrolyte to generate electromotive force due to the different oxygen concentrations of the cathode and the anode on both sides of the solid oxide electrolyte.
如图2中的本实用新型工作示意图所示,以已知氧浓度的Cu/Cu2O为参比电极,待测氧浓度的液态铅铋合金冷却剂作为测量电极,5.5mol%的氧化钇部分稳定氧化锆(YPSZ)作为固体氧化物电解质,当固体氧化物电解质陶瓷探头插入待测氧浓度的液态铅铋合金时,通过高输入电阻(>10GΩ)电压表直观获得氧离子电动势,由能斯特方程求解得到液态铅铋合金系统溶解氧浓度。As shown in the working schematic diagram of the present utility model in Figure 2, the Cu/Cu2O with known oxygen concentration is used as the reference electrode, the liquid lead-bismuth alloy coolant with the oxygen concentration to be measured is used as the measuring electrode, and the 5.5mol% yttrium oxide is partially stable Zirconium oxide (YPSZ) is used as a solid oxide electrolyte. When the solid oxide electrolyte ceramic probe is inserted into the liquid lead-bismuth alloy whose oxygen concentration is to be measured, the oxygen ion electromotive force can be obtained intuitively through a high input resistance (>10GΩ) voltmeter. The equation is solved to obtain the dissolved oxygen concentration of the liquid lead-bismuth alloy system.
如图3中的本实用新型结构示意图所示,一种一体式密封型液态铅铋合金氧浓度传感器,包括信号单元、仪器支撑单元和核心测氧元件;所述信号单元包括电压表(14)、正极连接导线(15)、负极连接导线(13)、接地导线(16)、信号快接头(4)和电极丝(10);所述仪器支撑元件包括带散热肋片的不锈钢支撑筒(1)、密封法兰(5)、内绝缘管(6)、绝缘封头(3)、不锈钢密封外接头(2);所述核心测氧元件包括固体氧化物电解质陶瓷探头(12)、参比电极(11)、保护钢套(9)、内石墨密封圈(8)、石墨垫圈(7)。As shown in the schematic structural diagram of the present utility model in FIG. 3, an integrated sealed liquid lead-bismuth alloy oxygen concentration sensor includes a signal unit, an instrument support unit and a core oxygen measuring element; the signal unit includes a voltmeter (14) , a positive connection wire (15), a negative connection wire (13), a ground wire (16), a signal quick connector (4) and an electrode wire (10); the instrument support element includes a stainless steel support cylinder with heat dissipation fins (1 ), sealing flange (5), inner insulating tube (6), insulating head (3), stainless steel sealing outer joint (2); the core oxygen measuring element includes a solid oxide electrolyte ceramic probe (12), a reference Electrode (11), protective steel sleeve (9), inner graphite sealing ring (8), graphite gasket (7).
工作时液态铅铋合金与固体氧化物电解质陶瓷探头(12)、参比电极(11)、电极丝(10)、信号快接头(4)、正极连接导线(15)、电压表(14)、负极连接导线(13)、不锈钢密封外接头(2)、不锈钢支撑筒(1)、保护钢套(9)形成一个完整的原电池回路。Liquid lead-bismuth alloy and solid oxide electrolyte ceramic probe (12), reference electrode (11), electrode wire (10), signal quick connector (4), positive connection lead (15), voltmeter (14), The negative electrode connecting wire (13), the stainless steel sealed outer joint (2), the stainless steel support cylinder (1), and the protective steel sleeve (9) form a complete primary battery circuit.
本实用新型氧浓度传感器的固体氧化物电解质陶瓷探头(12)需要在300℃以上进行激活,最低工作温度为200℃。The solid oxide electrolyte ceramic probe (12) of the oxygen concentration sensor of the utility model needs to be activated above 300°C, and the minimum working temperature is 200°C.
通过高输入电阻(>10GΩ)电压表直观获得氧离子电动势,由能斯特方程求解得到液态铅铋合金系统溶解氧浓度,能够实时监测液态铅铋合金冷却剂系统的溶解氧浓度。The oxygen ion electromotive force is obtained intuitively through a high input resistance (>10GΩ) voltmeter, and the dissolved oxygen concentration of the liquid lead-bismuth alloy system is obtained by solving the Nernst equation, which can monitor the dissolved oxygen concentration of the liquid lead-bismuth alloy coolant system in real time.
如图3所示,不锈钢支撑筒(1)设置了密封法兰(5),能够很方便地调整氧浓度传感器的安装位置,有利于测量冷却剂系统不同位置不同温度下液态铅铋合金的氧浓度As shown in Figure 3, the stainless steel support cylinder (1) is provided with a sealing flange (5), which can easily adjust the installation position of the oxygen concentration sensor, which is conducive to measuring the oxygen content of the liquid lead-bismuth alloy at different positions and temperatures of the coolant system. concentration
综上所述,本实用新型一种一体式密封型液态铅铋合金氧浓度传感器,能够在线实时监测液态铅铋合金冷却剂系统的溶解氧浓度,为液态铅铋合金冷却剂系统氧浓度控制提供必要的上游数据。To sum up, the utility model is an integrated sealed liquid lead-bismuth alloy oxygen concentration sensor, which can monitor the dissolved oxygen concentration of the liquid lead-bismuth alloy coolant system in real time online, and provides the oxygen concentration control of the liquid lead-bismuth alloy coolant system. Necessary upstream data.
以上所述仅是本实用新型的一种优选实施方式,当然不能以此来限定本实用新型的权利范围,因此依本实用新型权利要求所作的等同变化,仍属于本实用新型的保护范围。The above is only a preferred embodiment of the present invention, and of course it cannot limit the scope of the rights of the present invention. Therefore, the equivalent changes made according to the claims of the present invention still belong to the protection scope of the present invention.
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