CN216786486U

CN216786486U - Dyeing and finishing and setting device for composite elastic fiber fabric

Info

Publication number: CN216786486U
Application number: CN202123169682.3U
Authority: CN
Inventors: 史科军
Original assignee: Jiangsu Xinbo High Molecular Material Co ltd
Current assignee: Jiangsu Xinbo High Molecular Material Co ltd
Priority date: 2021-12-16
Filing date: 2021-12-16
Publication date: 2022-06-21
Anticipated expiration: 2031-12-16

Abstract

The utility model discloses a dyeing and finishing and setting device for a composite elastic fiber fabric, and relates to the technical field of fabric setting. According to the utility model, through the matching of the waste gas treatment device and the electrolytic cell, the exhaust fan sucks waste gas in the dryer into the waste gas treatment device, the filter plate filters dust and cloth scraps in the waste gas, harmful gas is primarily decomposed through the catalyst plate and then enters the electrolytic cell through the exhaust pipe, the waste gas in the shaping device main body is fully decomposed, the problems of environmental pollution and human health injury caused by a plurality of waste gases and harmful substances generated in the fabric shaping and drying process are solved, and the effects of improving the environmental protection performance of the machine and protecting the safety of workers are achieved.

Description

Dyeing and finishing and setting device for composite elastic fiber fabric

Technical Field

The utility model relates to the technical field of fabric sizing, in particular to a dyeing and finishing sizing device for a composite elastic fiber fabric.

Background

The fabric is also called a woven fabric, and is formed by vertically interweaving warps and wefts, in the textile printing and dyeing industry, the fabric is often required to be shaped, a shaping device is a main machine for shaping textile products, and the shaping device can be divided into yarn shaping, sock shaping, fabric shaping, curtain shaping and the like according to types. Among them, fabric setting devices have been widely used in the market.

The following problems exist in the prior art:

1. the conventional fabric shaping device can use compression rollers to carry out printing, dyeing, leveling and shaping on fabric, different thicknesses and different elasticity of the fabric are different, the conventional compression rollers cannot adjust the contact distance of the fabric, the contact area of the conventional compression rollers and the fabric is insufficient, the fabric is accumulated to generate wrinkles, the effect of the shaped fabric is poor, and the quality is influenced;

2. traditional surface fabric setting device can adopt high temperature to dry the absorptive design liquid of surface fabric after finalizing the design to the surface fabric, and can produce many waste gases at the in-process of drying, contains the material of harmful atmosphere environment such as dust, cloth bits, oil smoke in the waste gas, and direct emission can cause the pollution to the air, and can cause the health injury to the staff in the workshop.

SUMMERY OF THE UTILITY MODEL

The utility model provides a dyeing and finishing and shaping device for a composite elastic fiber fabric, which aims to adjust the contact area between a compression roller and the fabric, solve the problems that the fabric is piled up to generate wrinkles due to insufficient contact area between the compression roller and the fabric, the shaped fabric has poor effect and the quality is influenced; wherein another kind of purpose can adopt high temperature to dry the surface fabric in order to solve after finalizing the design to the surface fabric, leads to the in-process of stoving to produce many waste gases, and the material that contains harmful atmospheric environment such as dust, cloth bits, oil smoke in the waste gas causes the pollution to the air, and can cause the bodily injury problem to the staff in the workshop to reach the effect that improves the feature of environmental protection of device and protection staff are healthy.

In order to solve the technical problems, the technical scheme adopted by the utility model is as follows:

the utility model provides a compound elastic fiber surface fabric dyeing and finishing setting device, includes the setting device main part, one side fixedly connected with feed end of setting device main part, the opposite side fixedly connected with discharge end of setting device main part, the top fixed mounting of setting device main part has exhaust treatment device, exhaust treatment device's top fixedly connected with electrolytic bath, the fixed surface of setting device main part is connected with the control cabinet, the inside fixedly connected with workstation of setting device main part, the bottom fixed mounting of workstation has the support frame, the equal movable mounting in top both ends of workstation has the biography deflector roll, the top fixed mounting of workstation has the setting machine, the straining port has been seted up to the surface of workstation, the straining port is located the bottom of setting machine, one side of setting machine is provided with the drying-machine.

The forming machine comprises a shell, the shell is fixedly connected with the inner wall of the forming device main body, conveying openings are formed in two sides of the shell, a servo motor is fixedly mounted in the shell, an output shaft of the servo motor is movably connected with a forming roller, and one end of the forming roller is movably connected with one side of the inner wall of the shell.

The utility model discloses a casing, including shells inner wall, top, the inside fixed mounting of adjustment mechanism, the bottom fixed mounting of telescopic link has the clamp plate, the inner wall bottom fixed mounting of adjustment mechanism has the spring post, the top fixedly connected with limiting plate of spring post, the bottom fixedly connected with connecting block of limiting plate, one side swing joint of connecting block has the compression roller.

The technical scheme of the utility model is further improved as follows: the outer fixed surface of compression roller is connected with the blotter, the outer fixed surface of blotter is connected with the elasticity lug, the one end fixedly connected with protective layer of elasticity lug.

By adopting the technical scheme, the compression roller in the scheme is convenient for further pressurizing the fabric when the fabric enters the inside of the setting machine, and the contact area and pressure of the fabric and the setting roller are enlarged.

The technical scheme of the utility model is further improved as follows: the top fixed mounting of straining the mouth has the storage water tank, the bottom of storage water tank and the inner wall fixed connection of setting device main part.

By adopting the technical scheme, the water storage tank in the scheme is convenient for the forming machine to extrude the forming liquid absorbed by the fabric into the water storage tank, so that the rationality of the forming device main body is improved.

The technical scheme of the utility model is further improved as follows: one side fixedly connected with outlet pipe of storage water tank, the outside of setting device main part is extended to the one end of outlet pipe.

By adopting the technical scheme, the water outlet pipe in the scheme is convenient for centralized treatment of the shaping liquid in the water storage tank, and the cost for shaping the fabric is reduced.

The technical scheme of the utility model is further improved as follows: the top of drying-machine has seted up the air vent, the one end of air vent extends to exhaust treatment device's inside.

Adopt above-mentioned technical scheme, the air vent in this scheme is convenient for the air exhauster and is handled the inside of the inside harmful substance suction exhaust treatment device of drying-machine.

The technical scheme of the utility model is further improved as follows: the inside fixed mounting of exhaust treatment device has the catalyst board, exhaust treatment device's internal surface swing joint has the filter, exhaust treatment device's inner wall top fixed mounting has the air exhauster, the both sides of air exhauster are provided with the exhaust column, exhaust column one end extends to the inside of electrolytic bath.

Adopt above-mentioned technical scheme, the catalyst board in this scheme is convenient for decompose the harmful gas of suction, and the filter is convenient for filter the dust or the cloth bits of suction, and the exhaust column further transmits the electrolytic cell with the harmful gas of suction, and comprehensive eliminates harmful gas, improves setting device's feature of environmental protection.

The technical scheme of the utility model is further improved as follows: the dust collecting device is characterized in that a filter screen is movably mounted inside the filter screen, a dust collecting plate is movably connected to the bottom of the filter screen, a dust collecting groove is formed in the dust collecting plate, filter holes are formed in the top and the bottom of the filter screen, and one end of each filter hole extends to the top of the dust collecting plate.

By adopting the technical scheme, the dust-collecting plate in the scheme is convenient for the exhaust fan to stop working and store large particles which cannot be filtered by the filter screen.

Due to the adoption of the technical scheme, compared with the prior art, the utility model has the technical progress that:

1. the utility model provides a dyeing and finishing and shaping device for composite elastic fiber fabric, which adopts the matching of a shaping roller and a press roller, a limiting plate is extruded by a telescopic rod through a pressing plate, the distance between the press roller and a positioning roller is conveniently adjusted by the limiting plate, when the distance is adjusted to be proper, a servo motor drives the shaping roller to rotate, the fabric is extruded, when the fabric contacts the protective layer, the extrusion force applied by the protective layer is transmitted to the elastic bulges, and then a part of pressure is transmitted to the buffer cushion by the elastic bulges, further pressing the fabric, simultaneously preventing the fabric from being damaged by excessive extrusion, extruding the adsorbed setting liquid into a water storage tank, solving the problem that the conventional press roller cannot adjust the contact distance of the fabric, and the contact area with the fabric is not enough, so that the fabric is piled up to generate wrinkles, the effect of the shaped fabric is poor, the quality problem is also influenced, and the effects of adjusting the compression roller and improving the shaping efficiency are achieved.

2. The utility model provides a dyeing and finishing and shaping device for a composite elastic fiber fabric, which adopts the matching of a waste gas treatment device and an electrolytic cell, wherein waste gas in a dryer is sucked into the waste gas treatment device by an exhaust fan, dust and cloth scraps in the waste gas are filtered by a filter plate, harmful gas is primarily decomposed by a catalyst plate and then enters the electrolytic cell through an exhaust pipe, and the waste gas in the main body of the shaping device is fully decomposed.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural diagram of a main body of the sizing device of the present invention;

FIG. 3 is a schematic structural diagram of the setting machine of the present invention;

FIG. 4 is a schematic view of the adjusting mechanism of the present invention;

FIG. 5 is a schematic view of a press roll configuration of the present invention;

FIG. 6 is a schematic diagram of the structure of the filter plate according to the present invention.

In the figure: 1. a shaping device body; 2. a feeding end; 3. a discharge end; 4. an exhaust gas treatment device; 5. an electrolytic cell; 6. control console

11. A work table; 12. a support frame; 13. a transfer roller; 14. setting machine; 15. a filter opening; 16. a dryer; 17. a water storage tank; 18. a water outlet pipe; 19. a vent hole;

41. a catalyst plate; 42. a filter plate; 43. an exhaust fan; 44. an exhaust pipe;

141. a housing; 142. a delivery port; 143. a servo motor; 144. a shaping roller; 145. an adjustment mechanism;

421. a filter screen; 422. a dust laying plate; 423. a dust collection groove; 424. filtering holes;

1451. a telescopic rod; 1452. pressing a plate; 1453. a spring post; 1454. a limiting plate; 1455. connecting blocks; 1456. a compression roller;

14561. a cushion pad; 14562. an elastic bump; 14563. and a protective layer.

Detailed Description

The present invention will be described in further detail with reference to the following examples:

example 1

As shown in fig. 1-6, the utility model provides a composite elastic fiber fabric dyeing and finishing setting device, comprising a setting device main body 1, one side of the setting device main body 1 is fixedly connected with a feeding end 2, the other side of the setting device main body 1 is fixedly connected with a discharging end 3, a waste gas treatment device 4 is fixedly arranged at the top of the setting device main body 1, an electrolytic cell 5 is fixedly connected at the top of the waste gas treatment device 4, the outer surface of the setting device main body 1 is fixedly connected with a control console 6, the interior of the setting device main body 1 is fixedly connected with a workbench 11, the bottom of the workbench 11 is fixedly provided with a support frame 12, both ends of the top of the workbench 11 are movably provided with a transmission roller 13, the top of the workbench 11 is fixedly provided with a setting machine 14, the outer surface of the workbench 11 is provided with a filter 15, the filter 15 is positioned at the bottom of the setting machine 14, one side of the setting machine 14 is provided with a dryer 16, the setting machine 14 includes a housing 141, the housing 141 is fixedly connected to an inner wall of the setting device body 1, two sides of the housing 141 are provided with a conveying port 142, a servo motor 143 is fixedly mounted inside the housing 141, an output shaft of the servo motor 143 is movably connected to a setting roller 144, one end of the setting roller 144 is movably connected to one side of the inner wall of the housing 141, top ends of two sides of the inner wall of the housing 141 are both fixedly mounted with an adjusting mechanism 145, an expansion link 1451 is fixedly mounted inside the adjusting mechanism 145, a pressing plate 1452 is fixedly mounted at a bottom of the expansion link 1451, a spring column 1453 is fixedly mounted at a bottom of the inner wall of the adjusting mechanism 145, a limiting plate 1454 is fixedly connected to a top of the spring column 1453, a connecting block 1455 is fixedly connected to a bottom of the limiting plate 1454, and a pressing roller 1456 is movably connected to one side of the connecting block 1455.

In this embodiment, feed end 2 is responsible for conveying the surface fabric of dip-dyeing design liquid to conduction roller 13, discharge end 3 is convenient for receive the surface fabric that the design is good, conduction roller 13 and the inner wall swing joint of setting device main part, be convenient for rotate the surface fabric to setting machine 14, the surface fabric gets into 142 through the delivery port of setting machine 14, extrude the design liquid of surface fabric, through straining port 15, extrude the inside to storage water tank 17 with the absorptive design liquid of surface fabric, reduce the cost that the surface fabric was stereotyped, promote the energy-conservation nature of machine simultaneously.

Example 2

As shown in fig. 1 to 6, on the basis of embodiment 1, the present invention provides a technical solution: preferably, one side of the shaping device main body 1 is fixedly connected with a feeding end 2, the other side of the shaping device main body 1 is fixedly connected with a discharging end 3, the top of the shaping device main body 1 is fixedly provided with a waste gas treatment device 4, the top of the waste gas treatment device 4 is fixedly connected with an electrolytic bath 5, the outer surface of the shaping device main body 1 is fixedly connected with a control console 6, the inside of the shaping device main body 1 is fixedly connected with a workbench 11, the bottom of the workbench 11 is fixedly provided with a support frame 12, both ends of the top of the workbench 11 are movably provided with a transfer roller 13, the top of the workbench 11 is fixedly provided with a shaping machine 14, the outer surface of the workbench 11 is provided with a filter opening 15, the filter opening 15 is positioned at the bottom of the shaping machine 14, the bottom of the filter opening 15 is fixedly provided with a water storage tank 17, the bottom of the water storage tank 17 is fixedly connected with the inner wall of the shaping device main body 1, one side of the water storage tank 17 is fixedly connected with a water outlet pipe 18, one end of the water outlet pipe 18 extends to the outside of the shaping device main body 1, one side of the shaping machine 14 is provided with a dryer 16, the shaping machine 14 comprises a shell 141, the shell 141 is fixedly connected with the inner wall of the shaping device main body 1, two sides of the shell 141 are provided with conveying ports 142, a servo motor 143 is fixedly installed inside the shell 141, an output shaft of the servo motor 143 is movably connected with a shaping roller 144, one end of the shaping roller 144 is movably connected with one side of the inner wall of the shell 141, the top ends of the two sides of the inner wall of the shell 141 are fixedly provided with an adjusting mechanism 145, an expansion link 1451 is fixedly installed inside the adjusting mechanism 145, the bottom of the expansion link 1451 is fixedly provided with a pressure plate 1452, the bottom of the inner wall of the adjusting mechanism 145 is fixedly provided with a spring column 1453, the top of the spring column 1453 is fixedly connected with a limit plate 1454, the bottom of the limit plate 1454 is fixedly connected with a connecting block 1455, one side of the connecting block 1456 is movably connected with a pressure roller 1456, a cushion 14561 is fixedly connected to an outer surface of the pressure roller 1456, an elastic bump 14562 is fixedly connected to an outer surface of the cushion 14561, and a protective layer 14563 is fixedly connected to one end of the elastic bump 14562.

In this embodiment, the one end of air vent 19 extends to the inside of drying-machine 16, and the other end of air vent 19 extends to the inside of exhaust treatment device 4, and when drying-machine 16 was dried the panel material, with harmful substance transmission to exhaust treatment device 4's inside, carry out preliminary filtration and decompose, improve the green performance of machine.

Example 3

As shown in fig. 1 to 6, on the basis of embodiment 1, the present invention provides a technical solution: preferably, air vent 19 has been seted up at the top of drying-machine 16, air vent 19's one end extends to exhaust treatment device 4's inside, exhaust treatment device 4's inside fixed mounting has catalyst board 41, exhaust treatment device 4's internal surface swing joint has filter 42, exhaust treatment device 4's inner wall top fixed mounting has air exhauster 43, air exhauster 43's both sides are provided with exhaust column 44, exhaust column 44 one end extends to electrolytic bath 5's inside, filter 42's inside movable mounting has filter screen 421, filter screen 421's bottom swing joint has laying dust board 422, laying dust groove 423 has been seted up to laying dust board 422's inside, filter hole 424 has all been seted up to filter 42's top and bottom, filter hole 424's one end extends to laying dust board 422's top.

In this embodiment, a handle is fixedly installed on one side of the filter plate 42, the handle extends to the outside of the exhaust gas treatment device 4, after harmful substances are removed, the filter plate 42 is conveniently drawn out for cleaning, the filter plate 42 is prevented from being blocked, dust in the dust accumulation groove 423 is treated, an air outlet is fixedly installed on the top of the electrolytic cell 5, activated carbon is arranged in the air outlet, after harmful gases in the shaping device main body 1 are decomposed, peculiar smell is further removed, and the green environmental protection performance of the device is improved,

the working principle of the dyeing and finishing and shaping device for the composite elastic fiber fabric is described in detail below.

As shown in fig. 1-6, the fabric dyed with the sizing solution is fed to the feeding end 2, the feeding end 2 transfers the fabric to the conducting roller 13, the conducting roller 13 transfers the fabric to the sizing machine 14, the servo motor 143 drives the sizing roller 144 to rotate, the telescopic rod 1451 presses the pressing plate 1452 downwards, the pressing plate 1452 transfers the pressure to the limiting plate 1454, the limiting plate 1454 presses the spring post 1453 downwards, the connecting block 1455 and the pressing roller 1456 are close to the fabric, the fabric is pressed by the pressing roller 1456 and the sizing roller 144, the protective layer 14563 prevents damage caused by too large friction force of the fabric and transfers the pressure to the elastic bump 14562, the elastic bump 14562 transfers a part of the pressure to the cushion 14561 for rebounding, further, the fabric is pressed while the fabric is prevented from being excessively pressed and damaged, the sizing solution adsorbed by the fabric is pressed to the water storage tank 17, the fabric is dried by the dryer 16, the exhaust fan 43 sucks harmful gas inside the dryer 16 through the vent 19, filter screen 421 in the filter 42 filters the particulate matter, and great particulate matter descends to laying dust groove 423 at air exhauster 43 during stop work, and harmful gas decomposes through catalyst board 41, and further harmful gas gets into electrolytic bath 5 through exhaust column 44, and comprehensive decomposes harmful gas, improves the feature of environmental protection of setting device main part 1.

The present invention has been described in general terms in the foregoing, but it will be apparent to those skilled in the art that modifications and improvements can be made thereto based on the present invention. Therefore, modifications or improvements are within the scope of the utility model without departing from the spirit of the inventive concept.

Claims

1. The utility model provides a compound elastic fiber surface fabric dyeing and finishing setting device, includes setting device main part (1), one side fixedly connected with feed end (2) of setting device main part (1), opposite side fixedly connected with discharge end (3) of setting device main part (1), the top fixed mounting of setting device main part (1) has exhaust treatment device (4), the top fixedly connected with electrolytic bath (5) of exhaust treatment device (4), the outer fixed surface of setting device main part (1) is connected with control cabinet (6), its characterized in that: a workbench (11) is fixedly connected inside the shaping device main body (1), a support frame (12) is fixedly installed at the bottom of the workbench (11), two ends of the top of the workbench (11) are movably installed with a transmission roller (13), a shaping machine (14) is fixedly installed at the top of the workbench (11), a filter opening (15) is formed in the outer surface of the workbench (11), the filter opening (15) is located at the bottom of the shaping machine (14), and a dryer (16) is arranged on one side of the shaping machine (14);

the setting machine (14) comprises a shell (141), the shell (141) is fixedly connected with the inner wall of the setting device main body (1), conveying openings (142) are formed in two sides of the shell (141), a servo motor (143) is fixedly mounted inside the shell (141), an output shaft of the servo motor (143) is movably connected with a setting roller (144), and one end of the setting roller (144) is movably connected with one side of the inner wall of the shell (141);

the equal fixed mounting in both sides top of casing (141) inner wall has adjustment mechanism (145), the inside fixed mounting of adjustment mechanism (145) has telescopic link (1451), the bottom fixed mounting of telescopic link (1451) has clamp plate (1452), the inner wall bottom fixed mounting of adjustment mechanism (145) has spring post (1453), the top fixedly connected with limiting plate (1454) of spring post (1453), the bottom fixedly connected with connecting block (1455) of limiting plate (1454), one side swing joint of connecting block (1455) has compression roller (1456).

2. The dyeing and finishing and sizing device for the composite elastic fiber fabric as claimed in claim 1, characterized in that: a buffer pad (14561) is fixedly connected to the outer surface of the pressure roller (1456), an elastic bump (14562) is fixedly connected to the outer surface of the buffer pad (14561), and a protective layer (14563) is fixedly connected to one end of the elastic bump (14562).

3. The dyeing and finishing and sizing device for the composite elastic fiber fabric as claimed in claim 1, characterized in that: the bottom of the filter opening (15) is fixedly provided with a water storage tank (17), and the bottom of the water storage tank (17) is fixedly connected with the inner wall of the shaping device main body (1).

4. The composite elastic fiber fabric dyeing and finishing and sizing device as claimed in claim 3, characterized in that: one side fixedly connected with outlet pipe (18) of storage water tank (17), the outside of one end extension to setting device main part (1) of outlet pipe (18).

5. The dyeing and finishing and sizing device for the composite elastic fiber fabric as claimed in claim 1, characterized in that: the top of the dryer (16) is provided with a vent hole (19), and one end of the vent hole (19) extends into the waste gas treatment device (4).

6. The dyeing and finishing and sizing device for the composite elastic fiber fabric as claimed in claim 1, characterized in that: the inside fixed mounting of exhaust treatment device (4) has catalyst board (41), the internal surface swing joint of exhaust treatment device (4) has filter (42), the inner wall top fixed mounting of exhaust treatment device (4) has air exhauster (43), the both sides of air exhauster (43) are provided with exhaust column (44), exhaust column (44) one end extends to the inside of electrolytic bath (5).

7. The dyeing and finishing and sizing device for the composite elastic fiber fabric as claimed in claim 6, characterized in that: the inside movable mounting of filter (42) has filter screen (421), the bottom swing joint of filter screen (421) has laying dust board (422), laying dust groove (423) have been seted up to the inside of laying dust board (422), filtration pore (424) have all been seted up to the top and the bottom of filter (42), the one end of filtration pore (424) extends to the top of laying dust board (422).