CN216785102U

CN216785102U - Automatic batching device for producing brake friction plates

Info

Publication number: CN216785102U
Application number: CN202122990960.5U
Authority: CN
Inventors: 张种如; 张玉平; 张种斌
Original assignee: Yancheng Tianchi Auto Fitting Co ltd
Current assignee: Yancheng Tianchi Auto Fitting Co ltd
Priority date: 2021-11-30
Filing date: 2021-11-30
Publication date: 2022-06-21
Anticipated expiration: 2031-11-30

Abstract

The utility model discloses an automatic batching device for producing brake friction plates, which comprises a device shell, a control box, a feeding bin, a conveying bin, a storage box, a feeding driving mechanism, a discharging driving mechanism and a receiving driving mechanism. The automatic batching device for producing the brake friction plate utilizes the feeding driving mechanism to facilitate the conveying of friction plate powder in the conveying bin at the lower side to the storage bin at the upper side; quantitative powder is put in by the material putting driving mechanism, so that the putting amount of the powder is accurately controlled according to the thickness requirement of the friction plate, and the production efficiency and the quality of the brake friction plate are improved; the material receiving driving mechanism is used for receiving the powder put in by the material placing driving mechanism, so that an operator can take out the powder conveniently to perform the next operation.

Description

Automatic batching device for producing brake friction plates

Technical Field

The utility model relates to a batching device, in particular to an automatic batching device for producing a brake friction plate.

Background

When the brake pad is produced, the production process is time-consuming and labor-consuming due to the limitation and the imperfection of hardware facility conditions, the manual feeding and metering are inaccurate, and materials are easy to remain, so that the product quality is instable in stages. In order to improve the production efficiency and reduce the production cost, and because the production formula of the brake pad is more and the process is complex, manual operation is mostly adopted in the existing production equipment of the brake pad, the formula can not meet the quality requirement easily, and the quality of the brake pad is influenced.

SUMMERY OF THE UTILITY MODEL

Utility model purpose: the automatic batching device for producing the brake friction plate can improve the production efficiency and quality of the brake friction plate.

The technical scheme is as follows: the utility model provides an automatic batching device for producing brake friction plates, which comprises a device shell, a control box, a feeding bin, a conveying bin, a storage box, a feeding driving mechanism, a discharging driving mechanism and a receiving driving mechanism, wherein the feeding bin is arranged on the device shell;

the feeding bin is arranged on the lower side of one of the vertical side surfaces of the device shell; the conveying bin is arranged at the bottom in the device shell, and an inclined channel communicated with the conveying bin is arranged at the lower side of the feeding bin; a storage box mounted at the top inside the device housing; the feeding driving mechanism is arranged in the device shell and used for conveying powder from the conveying bin to the storage box; the discharging driving mechanism is arranged in the middle of the device shell and is positioned below the storage box, and quantitative powder is discharged downwards by the discharging driving mechanism; the storage box is communicated with the emptying driving mechanism through a flexible channel; a window is arranged on the lower side of the front side surface of the device shell; the material receiving driving mechanism is arranged in the device shell and used for receiving the powder put in by the material placing driving mechanism and sending the powder out of the window; the control box is arranged on the device shell, a controller and a memory are arranged in the control box, and the memory is electrically connected with the control; the feeding driving mechanism, the discharging driving mechanism and the receiving driving mechanism are all driven and controlled by the controller.

Further, the feeding driving mechanism comprises a conveying auger and an auger motor; the lower end of the conveying auger is mounted on the conveying bin in a communicating manner, and the upper end of the conveying auger is mounted on the upper side of the storage box in a communicating manner; the auger motor is arranged on the conveying auger and used for driving the conveying auger to rotate; a packing auger driving circuit electrically connected with the control is arranged in the control box; the packing auger drive circuit is electrically connected with the packing auger motor, and the controller drives the packing auger motor through the packing auger drive circuit.

Furthermore, a display screen and a key panel which are electrically connected with the controller are arranged on the outer wall of the control box.

Further, the discharging driving mechanism comprises a discharging seat, a discharging motor and a plurality of driving shafts; each driving shaft is rotatably arranged on the discharging seat at intervals, and the extending end of each driving shaft is provided with a synchronous belt pulley; each synchronous belt wheel is synchronously driven through a synchronous belt; a motor support is fixed on the discharging seat; the discharging motor is arranged on the motor support and used for driving one of the driving shafts to rotate; two discharging cylinders are coaxially arranged on each driving shaft; a plurality of cylindrical cavities are arranged in the material placing seat, each material placing cylinder is respectively positioned in each cylindrical cavity, and the cylindrical cavities are tightly attached to the material placing cylinders; feeding grooves are arranged on the circumferential side surface of each feeding cylinder at intervals; a plurality of discharging holes are formed in the upper side face of the discharging seat, and each discharging hole is communicated with each cylindrical cavity; a plurality of discharging ports are arranged on the lower side surface of the discharging seat, and each discharging port is communicated with each cylindrical cavity; a discharging driving circuit electrically connected with the controller is arranged in the device shell; the discharging driving circuit is electrically connected with the discharging motor, and the controller drives the discharging motor through the discharging driving circuit.

Further, a vibrator is arranged on the discharging seat; a vibration driving circuit electrically connected with the controller is arranged in the control box; the vibration driving circuit is electrically connected with the vibrator, and the controller drives the vibrator through the vibration driving circuit.

Further, the material receiving driving mechanism comprises a cantilever plate, a translation motor, a driving screw, a translation seat and a plurality of material receiving cups; the cantilever plate is fixed at the bottom in the device shell, and the front side of the cantilever plate extends out of the device shell through the window; a rail is longitudinally fixed on the upper side surface of the cantilever plate; a track wheel which runs on the track is arranged on the lower side surface of the translation seat; a plurality of placing grooves are formed in the upper side surface of the translation seat; each material receiving cup is respectively placed in each placing groove; the translation motor is arranged on the upper side surface of the cantilever plate; the rear end of the driving screw rod is butted on an output shaft of the translation motor; a driving seat is arranged on the lower side surface of the translation seat, and the driving screw is screwed on the driving seat and used for driving the translation seat to move so that the cup mouths of the receiving cups are respectively positioned below the discharge ports; a translation driving circuit electrically connected with the controller is arranged in the control box 3; the translation driving circuit is electrically connected with the translation motor, and the controller drives the translation motor through the translation driving circuit.

Compared with the prior art, the utility model has the beneficial effects that: the feeding driving mechanism is used for conveniently conveying the friction plate powder in the conveying bin at the lower side to the storage bin at the upper side; quantitative powder is put in by the material putting driving mechanism, so that the putting amount of the powder is accurately controlled according to the thickness requirement of the friction plate, and the production efficiency and the quality of the brake friction plate are improved; the material receiving driving mechanism is used for receiving the powder put in by the material placing driving mechanism, so that an operator can take out the powder conveniently to perform the next operation.

Drawings

FIG. 1 is a cross-sectional view of the present invention;

FIG. 2 is a front view of the present invention;

FIG. 3 is a left side cross-sectional view of the drop drive mechanism of the present invention;

FIG. 4 is a front cross-sectional view of the drop drive mechanism of the present invention;

fig. 5 is a schematic circuit structure of the present invention.

Detailed Description

The technical solution of the present invention is described in detail below with reference to the accompanying drawings, but the scope of the present invention is not limited to the embodiments.

Example 1:

as shown in fig. 1 to 5, the present invention provides an automatic batching device for producing brake pads, comprising: the device comprises a device shell 1, a control box 33, a feeding bin 2, a conveying bin 4, a storage box 7, a feeding driving mechanism, a discharging driving mechanism and a receiving driving mechanism;

the charging bin 2 is arranged at the lower side of one vertical side surface of the device shell 1; the conveying bin 4 is arranged at the bottom in the device shell 1, and an inclined channel 3 communicated with the conveying bin 4 is arranged at the lower side of the feeding bin 2; the storage box 7 is mounted on top inside the apparatus case 1; the feeding driving mechanism is arranged in the device shell 1 and is used for conveying powder from the conveying bin 4 to the storage box 7; the discharging driving mechanism is arranged in the middle of the device shell 1 and is positioned below the storage box 7, and quantitative powder is discharged downwards by the discharging driving mechanism; the storage box 7 is communicated with the emptying driving mechanism; a window 19 is provided on the lower side of the front side of the device case 1; the material receiving driving mechanism is arranged in the device shell 1 and is used for receiving the powder put in by the material placing driving mechanism and sending the powder out of the window 19; a supporting foot 20 is arranged at each of four top corners of the lower side surface of the device shell 1; the control box 33 is installed on the device shell 1, a controller and a memory are arranged in the control box 33, and the memory is electrically connected with the control; the feeding driving mechanism, the discharging driving mechanism and the receiving driving mechanism are all driven and controlled by the controller.

The feeding driving mechanism is used for conveniently conveying the friction plate powder in the conveying bin 4 at the lower side to the storage bin 7 at the upper side; quantitative powder is put in by the material putting driving mechanism, so that the putting amount of the powder is accurately controlled according to the thickness requirement of the friction plate, and the production efficiency and the quality of the brake friction plate are improved; the material receiving driving mechanism is used for receiving the powder put in by the material placing driving mechanism, so that an operator can take out the powder conveniently to perform the next operation.

Further, the feeding driving mechanism comprises a conveying auger 5 and an auger motor 32; the lower end of the conveying auger 5 is mounted on the conveying bin 4 in a communicating manner, and the upper end of the conveying auger is mounted on the upper side of the storage box 7 in a communicating manner; the auger motor 32 is arranged on the conveying auger 5 and is used for driving the conveying auger 5 to rotate; a packing auger driving circuit electrically connected with the control is arranged in the control box 33; the packing auger drive circuit is electrically connected with the packing auger motor 32, and the controller drives the packing auger motor 32 through the packing auger drive circuit.

The auger motor 32 is used for driving the conveying auger 5 to rotate, so that friction plate powder in the conveying bin 4 is conveyed to the storage box 7 on the upper side.

Further, a display screen 21 and a key panel 22 electrically connected to the controller are mounted on an outer wall of the control box 33. The display screen 21 is used for displaying the working schedule, and the key panel 22 is used for facilitating the control of the automatic batching device by an operator through the controller.

Further, the discharging driving mechanism comprises a discharging seat 10, a discharging motor 6 and a plurality of driving shafts 23; the discharging seat 10 is fixed in the middle of the device shell 1, and the storage box 7 is communicated with the discharging seat 10 through a flexible channel 8; each driving shaft 23 is rotatably installed on the discharging seat 10 at intervals, and a synchronous pulley 30 is installed on the extending end of each driving shaft 23; each synchronous pulley 30 is synchronously driven by a synchronous belt 31; a motor support 29 is fixed on the discharging seat 10; the discharging motor 6 is arranged on the motor support 29 and is used for driving one of the driving shafts 23 to rotate; two discharging cylinders 25 are coaxially arranged on each driving shaft 23; a plurality of cylindrical cavities 24 are arranged in the discharging seat 10, each discharging cylinder 25 is respectively positioned in each cylindrical cavity 24, and the cylindrical cavities 24 are tightly attached to the discharging cylinders 25; feeding grooves 26 are arranged on the circumferential side surface of each discharging cylinder 25 at intervals; a plurality of discharging holes 27 are formed in the upper side surface of the discharging seat 10, and each discharging hole 27 is communicated with each cylindrical cavity 24; a plurality of discharge ports 28 are arranged on the lower side surface of the discharge seat 10, and each discharge port 28 is respectively communicated with each cylindrical cavity 24; a discharge driving circuit electrically connected with the controller is arranged in the device shell 1; the discharging driving circuit is electrically connected with the discharging motor 6, and the controller drives the discharging motor 6 through the discharging driving circuit.

By utilizing the matching between each synchronous belt wheel 30 and the synchronous belt 31, the discharging motor 6 synchronously drives each driving shaft 23 to rotate, and drives each discharging cylinder 25 to rotate for synchronous discharging; the powder is taken by utilizing the butt joint of each feeding groove 26 and the discharging hole 27, the discharging cylinder 25 drives the powder in rotation, and the powder is downwards put when the feeding grooves 26 are communicated with the discharging hole 28, so that the quantitative putting of the powder is realized by controlling the rotating angle of the discharging cylinder 25 according to the requirement.

Further, a vibrator 9 is arranged on the material placing seat 10; a vibration driving circuit electrically connected with the controller is arranged in the control box 33; the vibration driving circuit is electrically connected with the vibrator 9, and the controller drives the vibrator 9 through the vibration driving circuit. The powder is vibrated by the vibrator 9, so that the powder can be filled in the feeding groove 26, and the component accuracy of the powder is ensured.

Further, the material receiving driving mechanism comprises a cantilever plate 18, a translation motor 13, a driving screw 14, a translation seat 12 and a plurality of material receiving cups 11; the cantilever plate 18 is fixed at the bottom in the device shell 1, and the front side of the cantilever plate 18 extends out of the device shell 1 through the window 19; a rail 17 is longitudinally fixed on the upper side surface of the cantilever plate 18; a rail wheel 16 which runs on a rail 17 is arranged on the lower side surface of the translation seat 12; a plurality of placing grooves are formed in the upper side face of the translation seat 12; each receiving cup 11 is respectively placed in each placing groove; the translation motor 13 is installed on the upper side surface of the cantilever plate 18; the rear end of the driving screw 14 is butted on an output shaft of the translation motor 13; a driving seat 15 is arranged on the lower side surface of the translation seat 12, and the driving screw 14 is screwed on the driving seat 15 and used for driving the translation seat 12 to move so that the cup mouths of the receiving cups 11 are respectively positioned below the discharge ports 28;

a translation driving circuit electrically connected with the controller is arranged in the control box 33; the translation driving circuit is electrically connected with the translation motor 13, and the controller drives the translation motor 13 through the translation driving circuit.

The translation motor 13 is used for driving the driving screw 14 to rotate, so that the translation seat 12 is driven to move, the receiving cups 11 are enabled to accurately receive powder quantitatively fed by the feeding cylinders 25, and then the translation seat 12 is driven to extend out of the window 19, so that an operator can conveniently take out the receiving cups 11 for next operation; by means of the cooperation between the rail wheels 16 and the rails 17, friction is reduced, so that the translation base 12 moves more stably, and the load of the translation motor 13 is reduced.

In the automatic batching device for producing the brake friction plate, the controller adopts the existing single chip microcomputer control module and is used for realizing coordination control; the memory adopts the existing memory; the auger motor 32, the discharging motor 6 and the translation motor 13 are all the existing stepping motors; the auger driving circuit, the discharging driving circuit and the translation driving circuit all adopt corresponding stepping motor driving circuits.

When the automatic batching device for producing the brake friction plate is installed and used, the powder of the brake friction plate which is mixed in advance is poured into the feeding bin 2, and the powder enters the conveying bin 4 through the inclined channel 3; an operator observes the working progress through the display screen 21, sends a signal to the controller through the key keyboard 22 and sets the powder feeding amount; the controller drives the auger motor 32 to rotate through the auger driving circuit, so that the conveying auger 5 rotates to convey the powder from the conveying bin 4 to the storage box 7 at the upper side; then the controller drives the vibrator 9 to vibrate through a vibration driving circuit, so that the powder is filled in each feeding groove 26 communicated with the discharging hole 27; the controller drives the discharging motor 6 to rotate through the discharging driving circuit, drives each driving shaft 23 to synchronously rotate through each synchronous belt pulley 30 and each synchronous belt 31, enables each discharging cylinder 25 to synchronously rotate, and enables powder to fall into the material receiving cup 11 below through the discharging hole 28 until the required dosage is reached; the controller drives the translation motor 13 to drive the driving screw 14 to rotate through the translation driving circuit, so as to drive the translation seat 12 to move out of the window 19.

As noted above, while the present invention has been shown and described with reference to certain preferred embodiments, it is not to be construed as limited thereto. Various changes in form and detail may be made therein without departing from the spirit and scope of the utility model as defined by the appended claims.

Claims

1. The utility model provides an automatic blending device for producing brake friction disc which characterized in that: comprises a device shell (1), a control box (33), a feeding bin (2), a conveying bin (4), a storage box (7), a feeding driving mechanism, a discharging driving mechanism and a receiving driving mechanism;

the charging bin (2) is arranged on the lower side of one of the vertical side surfaces of the device shell (1); the conveying bin (4) is arranged at the bottom in the device shell (1), and an inclined channel (3) communicated with the conveying bin (4) is arranged at the lower side of the feeding bin (2); the storage box (7) is arranged at the top in the device shell (1); the feeding driving mechanism is arranged in the device shell (1) and is used for conveying powder from the conveying bin (4) to the storage bin (7); the emptying driving mechanism is arranged in the middle of the device shell (1) and is positioned below the storage box (7), and quantitative powder is poured downwards by the emptying driving mechanism; the storage box (7) is communicated with the emptying driving mechanism through a flexible channel (8); a window (19) is arranged on the lower side of the front side surface of the device shell (1); the material receiving driving mechanism is arranged in the device shell (1) and is used for receiving the powder put in by the material placing driving mechanism and sending the powder out of the window (19); the control box (33) is arranged on the device shell (1), a controller and a memory are arranged in the control box (33), and the memory is electrically connected with the controller; the feeding driving mechanism, the discharging driving mechanism and the receiving driving mechanism are all driven and controlled by the controller.

2. The automatic batching device for producing brake friction discs as claimed in claim 1, wherein: the feeding driving mechanism comprises a conveying auger (5) and an auger motor (32); the lower end of the conveying auger (5) is installed on the conveying bin (4) in a communicating manner, and the upper end of the conveying auger is installed on the upper side of the storage box (7) in a communicating manner; the packing auger motor (32) is arranged on the conveying packing auger (5) and is used for driving the conveying packing auger (5) to rotate; a packing auger driving circuit electrically connected with the control is arranged in the control box (33); the packing auger drive circuit is electrically connected with the packing auger motor (32), and the controller drives the packing auger motor (32) through the packing auger drive circuit.

3. The automatic batching device for producing brake friction discs as claimed in claim 1, wherein: a display screen (21) and a key panel (22) electrically connected with the controller are arranged on the outer wall of the control box (33).

4. The automatic batching device for producing brake friction discs as claimed in claim 1, wherein: the discharging driving mechanism comprises a discharging seat (10), a discharging motor (6) and a plurality of driving shafts (23); each driving shaft (23) is rotatably arranged on the discharging seat (10) at intervals, and the extending end of each driving shaft (23) is provided with a synchronous belt pulley (30); each synchronous pulley (30) is synchronously driven by a synchronous belt (31); a motor support (29) is fixed on the discharging seat (10); the discharging motor (6) is arranged on the motor support (29) and is used for driving one of the driving shafts (23) to rotate; two discharging cylinders (25) are coaxially arranged on each driving shaft (23); a plurality of cylindrical cavities (24) are arranged in the discharging seat (10), each discharging cylinder (25) is respectively positioned in each cylindrical cavity (24), and the cylindrical cavities (24) are tightly attached to the discharging cylinders (25); feeding grooves (26) are arranged on the circumferential side surface of each discharging cylinder (25) at intervals; a plurality of discharging holes (27) are formed in the upper side face of the discharging seat (10), and each discharging hole (27) is communicated with each cylindrical cavity (24) respectively; a plurality of discharging ports (28) are arranged on the lower side surface of the discharging seat (10), and each discharging port (28) is respectively communicated with each cylindrical cavity (24); a discharging driving circuit electrically connected with the controller is arranged in the device shell (1); the discharging driving circuit is electrically connected with the discharging motor (6), and the controller drives the discharging motor (6) through the discharging driving circuit.

5. The automatic batching device for producing brake friction discs as claimed in claim 4, wherein: a vibrator (9) is arranged on the material placing seat (10); a vibration driving circuit electrically connected with the controller is arranged in the control box (33); the vibration driving circuit is electrically connected with the vibrator (9), and the controller drives the vibrator (9) through the vibration driving circuit.

6. The automatic batching device for producing brake friction discs as claimed in claim 4, wherein: the material receiving driving mechanism comprises a cantilever plate (18), a translation motor (13), a driving screw (14), a translation seat (12) and a plurality of material receiving cups (11); the cantilever plate (18) is fixed at the bottom in the device shell (1), and the front side of the cantilever plate (18) extends out of the device shell (1) through the window (19); a rail (17) is longitudinally fixed on the upper side surface of the cantilever plate (18); a rail wheel (16) which runs on a rail (17) is arranged on the lower side surface of the translation seat (12); a plurality of placing grooves are formed in the upper side surface of the translation seat (12); each material receiving cup (11) is respectively placed in each placing groove; the translation motor (13) is arranged on the upper side surface of the cantilever plate (18); the rear end of the driving screw (14) is butted on an output shaft of the translation motor (13); a driving seat (15) is arranged on the lower side surface of the translation seat (12), and a driving screw (14) is screwed on the driving seat (15) and is used for driving the translation seat (12) to move so that cup mouths of the receiving cups (11) are respectively positioned below the discharge ports (28); a translation driving circuit electrically connected with the controller is arranged in the control box (33); the translation driving circuit is electrically connected with the translation motor (13), and the controller drives the translation motor (13) through the translation driving circuit.