CN216782054U - General type plastics tubular product cutting equipment - Google Patents
General type plastics tubular product cutting equipment Download PDFInfo
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- CN216782054U CN216782054U CN202220055441.1U CN202220055441U CN216782054U CN 216782054 U CN216782054 U CN 216782054U CN 202220055441 U CN202220055441 U CN 202220055441U CN 216782054 U CN216782054 U CN 216782054U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 92
- 229920003023 plastic Polymers 0.000 title claims abstract description 25
- 239000004033 plastic Substances 0.000 title claims abstract description 25
- 230000007246 mechanism Effects 0.000 claims abstract description 81
- 239000000463 material Substances 0.000 claims abstract description 42
- 238000012546 transfer Methods 0.000 claims abstract description 19
- 238000012545 processing Methods 0.000 claims description 30
- 238000005553 drilling Methods 0.000 claims description 10
- 229920002635 polyurethane Polymers 0.000 claims description 6
- 239000004814 polyurethane Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 5
- 238000007790 scraping Methods 0.000 claims 4
- 238000003754 machining Methods 0.000 claims 1
- 230000008901 benefit Effects 0.000 abstract description 10
- 238000003825 pressing Methods 0.000 description 9
- 238000009434 installation Methods 0.000 description 5
- 238000012797 qualification Methods 0.000 description 4
- 230000032258 transport Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000003651 drinking water Substances 0.000 description 1
- 235000020188 drinking water Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
本实用新型公开了一种通用型塑料管材切割设备,包括上料装置、切割装置、转运装置以及倒角装置,上料装置包括料库以及输送机构,料库上安装有用于将管材依次送至输送机构上的进料组件,切割装置包括安装板,安装板上设有推进机构、切割夹紧机构以及切割机构,切割机构包括第一驱动电机,第一驱动电机的电机轴连接有刀杆,刀杆上安装有用于切割管材的刀片,安装板上还设有用于支撑管件的支撑板,支撑板上开设有用于管材定位的V形槽;转运装置用于将小节管材运送至倒角装置上,倒角装置用于对小节管材的两端进行倒角。本实用新型能实现塑料管材的自动切割与倒角,不仅具有工作效率高和人工成本低的优点,而且能够提升产品的合格率。
The utility model discloses a general-purpose plastic pipe cutting equipment, comprising a feeding device, a cutting device, a transfer device and a chamfering device. The feeding device comprises a material storehouse and a conveying mechanism. The feeding assembly on the conveying mechanism, the cutting device includes a mounting plate, the mounting plate is provided with a propulsion mechanism, a cutting clamping mechanism and a cutting mechanism, the cutting mechanism includes a first drive motor, and the motor shaft of the first drive motor is connected with a cutter bar, A blade for cutting pipes is installed on the cutter bar, and a support plate for supporting the pipe is also provided on the mounting plate. The support plate is provided with a V-shaped groove for positioning the pipe; the transfer device is used to transport the small pipe to the chamfering device. , the chamfering device is used to chamfer both ends of the small pipe. The utility model can realize automatic cutting and chamfering of plastic pipes, not only has the advantages of high work efficiency and low labor cost, but also can improve the qualified rate of products.
Description
技术领域technical field
本实用新型涉及一种塑料管材加工设备,特别是涉及一种通用型塑料管材切割设备。The utility model relates to a plastic pipe processing equipment, in particular to a general-purpose plastic pipe cutting equipment.
背景技术Background technique
塑料管具有质量轻、耐腐蚀性好,加工容易的优点,被广泛使用在排水、供暖、电力等行业,比如农村沼气输送、人蓄饮水改造等诸多领域,现有的长管体进行加工需要进行切割,现有的切割上料的方式通常采用人工推动管件,另一端自动设置切割机构进行自动切割,其人工推动上料效率低,且人工推进量难以控制,会降低塑料管材切割尺寸的合格率,而塑料管被切割成小节后,需要员工单独使用倒角器对其进行倒角处理,劳动强度大。Plastic pipes have the advantages of light weight, good corrosion resistance and easy processing. They are widely used in drainage, heating, electric power and other industries, such as rural biogas transmission, human storage and drinking water transformation and many other fields. The existing long pipe body needs to be processed. For cutting, the existing method of cutting and feeding usually adopts the manual push of the pipe, and the other end is automatically set with a cutting mechanism for automatic cutting. The manual push and feeding efficiency is low, and the manual push amount is difficult to control, which will reduce the qualified plastic pipe cutting size. However, after the plastic pipe is cut into small sections, employees are required to use a chamfering machine to chamfer it separately, which is labor-intensive.
因此,市场上亟需一种通用型塑料管材切割设备来解决上述问题。Therefore, there is an urgent need for a general-purpose plastic pipe cutting equipment to solve the above problems.
实用新型内容Utility model content
本实用新型的目的在于提供一种通用型塑料管材切割设备,本实用新型能实现塑料管材的自动切割与倒角,不仅具有工作效率高和人工成本低的优点,而且能够提升产品的合格率,从而为企业带来良好的经济效益。The purpose of the utility model is to provide a general-purpose plastic pipe cutting equipment, the utility model can realize automatic cutting and chamfering of plastic pipes, not only has the advantages of high work efficiency and low labor cost, but also can improve the qualified rate of products, So as to bring good economic benefits to the enterprise.
为实现上述目的,本实用新型提供如下技术方案:通用型塑料管材切割设备,包括上料装置、切割装置、转运装置以及倒角装置,所述上料装置包括料库以及输送机构,所述料库上安装有用于将管材依次送至输送机构上的进料组件,所述输送机构将管材输送至切割装置上,所述切割装置包括安装板,所述安装板上设有用于管材推进的推进机构、用于管材定位的切割夹紧机构以及用于将管材切割的切割机构,所述切割机构包括安装于安装板上的第一驱动电机,第一驱动电机的电机轴联动连接有刀杆,所述刀杆上安装有用于切割管材的刀片,所述安装板上还设有用于支撑管件的支撑板,所述支撑板上开设有用于管材定位的V形槽;所述转运装置用于将小节管材运送至倒角装置上,所述倒角装置用于对小节管材的两端进行倒角。In order to achieve the above purpose, the utility model provides the following technical solutions: universal plastic pipe cutting equipment, including a feeding device, a cutting device, a transfer device and a chamfering device, the feeding device includes a material storehouse and a conveying mechanism, the material A feeding assembly is installed on the silo for feeding the pipes to the conveying mechanism in sequence, and the conveying mechanism conveys the pipes to the cutting device, and the cutting device includes a mounting plate, and the mounting plate is provided with a pusher for pushing the pipe mechanism, a cutting and clamping mechanism for positioning a pipe, and a cutting mechanism for cutting the pipe, the cutting mechanism includes a first drive motor mounted on a mounting plate, and a motor shaft of the first drive motor is linked with a cutter bar, A blade for cutting pipes is installed on the cutter bar, a support plate for supporting the pipe is also provided on the mounting plate, and a V-shaped groove for positioning the pipe is opened on the support plate; the transfer device is used to The small pipe section is delivered to a chamfering device for chamfering both ends of the small pipe section.
通过采用上述技术方案,加工时,工人将管材放置在料库上,通过进料组件将管材逐一输送至输送机构上,每根位于输送机构上的管材通过输送机构被平稳输送到切割装置进行切割操作,切割操作时,由推进机构将管材推进到预设的加工位置(即需要切割的管材长度),再通过夹紧机构将管材夹紧,然后利用切割机构对管材进行切割,即切割机构的第一驱动电机带动刀杆转动,刀杆带动刀片转动,刀片下行时对管材进行切割,切割后的小节管材通过转运装置被输送至倒角装置上,通过倒角装置对小节管材的两端进行倒角处理,最后成品出料。该设备能实现塑料管材的自动切割与倒角,不仅具有工作效率高和人工成本低的优点,而且能够提升产品的合格率,从而为企业带来良好的经济效益。By adopting the above technical solution, during processing, workers place the pipes on the material storehouse, and transport the pipes to the conveying mechanism one by one through the feeding assembly, and each pipe located on the conveying mechanism is smoothly transported to the cutting device through the conveying mechanism for cutting. Operation, during the cutting operation, the pushing mechanism pushes the pipe to the preset processing position (that is, the length of the pipe to be cut), then clamps the pipe through the clamping mechanism, and then uses the cutting mechanism to cut the pipe, that is, the cutting mechanism. The first drive motor drives the cutter bar to rotate, and the cutter bar drives the blade to rotate. When the blade goes down, the pipe is cut, and the cut small pipe is transported to the chamfering device through the transfer device, and the two ends of the small pipe are processed by the chamfering device. Chamfer processing, and finally the finished product is discharged. The equipment can realize automatic cutting and chamfering of plastic pipes, which not only has the advantages of high work efficiency and low labor cost, but also can improve the qualification rate of products, thereby bringing good economic benefits to enterprises.
本实用新型进一步设置为,所述料库顶部对称设置有一对用于放置管材的三角支架,所述三角支架的外侧设有对管材进行横向限位的护板,所述料库位于三角支架前部的位置设有对管材进行限位的档杆,所述进料组件包括第一送料气缸以及推料板,所述第一送料气缸安装于料库上位于两个三角支架中前部的位置,所述推料板与第一送料气缸的伸出端联动连接,所述推料板呈L形状,并且推料板底部设有用于阻挡管材下行的插杆。The utility model is further provided that a pair of triangular brackets for placing pipes are symmetrically arranged on the top of the material storehouse, and a protective plate for laterally limiting the pipe materials is arranged on the outer side of the triangle brackets, and the material storehouse is located in front of the triangular brackets. The position of the upper part is provided with a stop rod for limiting the pipe material. The feeding assembly includes a first feeding cylinder and a pushing plate. , the pushing plate is linked with the extension end of the first feeding cylinder, the pushing plate is L-shaped, and the bottom of the pushing plate is provided with an insert rod for blocking the downward movement of the pipe material.
通过采用上述技术方案,第一送料气缸的伸出端带动推料板上行时,将最底部的管材推出,该管材推出后越过档杆滚落输送机构上,完成管材的自动进料,省时省力且加工效率高。By adopting the above technical solution, when the protruding end of the first feeding cylinder drives the pusher plate to go up, the bottommost pipe material is pushed out. After the pipe material is pushed out, it rolls over the stop rod and rolls down onto the conveying mechanism to complete the automatic feeding of the pipe material, saving time. Labor saving and high processing efficiency.
本实用新型进一步设置为,所述输送机构包括输送架,所述输送架上对称安装有一对安装梁,两个安装梁之间经转轴安装有多个送料滚轮,所述送料滚轮的外周呈内凹结构用于管材的定位,所述输送架上部靠近料库的一侧开安装有用于将管材引导至多个送料滚轮上的导料板,导料板在料库至输送架方向上由高到低倾斜设置;所述输送架远离切割装置的一端还设有气缸架,所述气缸架上安装有第二送料气缸,第二送料气缸伸出端朝向送料滚轮的方向设置用于将设置在送料滚轮上的管材往多个送料滚轮的排布方向推送。The utility model is further provided that the conveying mechanism includes a conveying frame, a pair of mounting beams are symmetrically installed on the conveying frame, and a plurality of feeding rollers are installed between the two mounting beams through the rotating shaft, and the outer circumference of the feeding roller is inwardly arranged. The concave structure is used for the positioning of the pipes. The upper part of the conveyor frame is installed with a guide plate for guiding the pipes to a plurality of feeding rollers on the side close to the material storehouse. The guide plate is from high to Low inclination setting; one end of the conveying frame away from the cutting device is also provided with a cylinder frame, a second feeding cylinder is installed on the cylinder frame, and the extending end of the second feeding cylinder is set in the direction of the feeding roller, which is used to set the feeding cylinder on the feeding roller. The pipes on the rollers are pushed in the arrangement direction of the multiple feeding rollers.
通过采用上述技术方案,第二送料气缸伸出时作用于管材将管材推出,使其在送料滚轮上前进至切割装置。By adopting the above technical solution, when the second feeding cylinder is extended, it acts on the pipe material to push out the pipe material, so that it advances to the cutting device on the feeding roller.
本实用新型进一步设置为,所述推进机构包括第二驱动电机、推进轮、第一滑台气缸以及压紧轮,所述第二驱动电机和第一滑台气缸均安装于安装板上,所述推进轮与第二驱动电机的电机轴联动连接,所述第一滑台气缸的伸出端与压紧轮联动连接,第一滑台气缸的伸出端带动压紧轮下行时将管材压在推进轮上,所述推进轮和压紧轮的外周均呈内凹结构。The utility model is further provided that the propulsion mechanism comprises a second driving motor, a propulsion wheel, a first sliding table cylinder and a pressing wheel, and the second driving motor and the first sliding table cylinder are both mounted on the mounting plate, so The propulsion wheel is linked with the motor shaft of the second drive motor, the extension end of the first slide cylinder is linked with the pressing wheel, and the extension end of the first slide cylinder drives the pressing wheel to press down the pipe. On the propulsion wheel, the outer peripheries of the propulsion wheel and the pressing wheel are both concave structures.
通过采用上述技术方案,压紧轮将管材压在推进轮上时,由于第二驱动电机带动推进轮转动,通过摩擦力即可实现管材的推进,从而驱动管材前进至相应位置,等待夹紧就进行切割。By adopting the above technical solution, when the pressing wheel presses the pipe on the push wheel, the second drive motor drives the push wheel to rotate, and the push of the pipe can be realized through frictional force, thereby driving the pipe to the corresponding position, waiting for clamping to cut.
本实用新型进一步设置为,还包括在推进机构推送管材时对管材进行限位的限位机构,所述限位机构包括安装座,安装座中部转动设置有第一丝杠,安装座上安装有与第一丝杠的一端相配合的轴承,第一丝杠对应轴承的另一端安装有手轮,安装座上部对称设置有一对第一导轨,所述第一丝杠上螺纹连接有第一动块,所述第一动块上安装有滑板,所述滑板底部安装有一对与所述第一导轨相配合的第一滑块,所滑板上部安装有作用于管材端部的限位开关,所述限位开关通过导线与第二驱动电机电连接。The utility model is further configured to further include a limiting mechanism for limiting the position of the pipe when the propulsion mechanism pushes the pipe, the limiting mechanism comprises a mounting seat, a first lead screw is rotatably arranged in the middle of the mounting seat, and a mounting seat is mounted on the mounting seat. A bearing matched with one end of the first lead screw, a hand wheel is installed on the other end of the first lead screw corresponding to the bearing, a pair of first guide rails are symmetrically arranged on the upper part of the mounting seat, and the first lead screw is threadedly connected with a first moving A sliding block is installed on the first moving block, a pair of first sliding blocks matched with the first guide rails are installed on the bottom of the sliding block, and a limit switch acting on the end of the pipe is installed on the upper part of the sliding block. The limit switch is electrically connected to the second drive motor through a wire.
通过采用上述技术方案,能够能先管材推进时的限位,使管材被精准送至预设位置,从而保证管材的切割长度达到预设要求,提高产品的合格率。By adopting the above technical solution, the limit when the pipe is pushed forward can be advanced, so that the pipe can be accurately sent to the preset position, so as to ensure that the cutting length of the pipe meets the preset requirements and improve the qualification rate of the product.
本实用新型进一步设置为,所述切割夹紧机构包括一对支撑臂,所述支撑臂上设有用于管材定位的第一V形定位槽,所述安装板位于两个支撑臂上方的位置安装有第一夹紧气缸,第一夹紧气缸的伸出端安装有连接架,连接架前部设有挡板,连接架底部安装有一对与支撑臂相对应的聚氨酯板,所述聚氨酯板的底部开设有用于管材定位的第二V形定位槽,所述刀片切割管材时从两个支撑臂之间穿过。The utility model is further provided that the cutting and clamping mechanism includes a pair of support arms, the support arms are provided with a first V-shaped positioning groove for pipe positioning, and the mounting plate is installed at a position above the two support arms There is a first clamping cylinder, a connecting frame is installed on the extending end of the first clamping cylinder, a baffle plate is arranged at the front of the connecting frame, and a pair of polyurethane plates corresponding to the support arms are installed at the bottom of the connecting frame. The bottom is provided with a second V-shaped positioning groove for pipe positioning, and the blade passes between the two support arms when cutting the pipe.
通过采用上述技术方案,对管材进行切割时,不仅能实现管材能稳固夹紧,保证管材在切割过程中不会发生移动,提升管材切割的质量,而且夹紧面较软,能起到保护管件不被压坏的效果。By adopting the above technical solution, when cutting the pipe, not only can the pipe be clamped firmly, the pipe will not move during the cutting process, and the quality of pipe cutting is improved, and the clamping surface is soft, which can protect the pipe. The effect of not being crushed.
本实用新型进一步设置为,所述转运装置包括第二滑台气缸,第二滑台气缸的伸出端上安装有L形连接件,所述L形连接件上安装有回转气缸,所述回转气缸的输出端上连接有摆臂,所述摆臂的端部安装有用于抓取小节管材的气动夹爪。The utility model is further provided that the transfer device includes a second sliding table cylinder, an L-shaped connecting piece is installed on the extending end of the second sliding table cylinder, a rotary cylinder is installed on the L-shaped connecting piece, and the rotary The output end of the cylinder is connected with a swing arm, and the end of the swing arm is provided with a pneumatic gripper for grabbing a small section of pipe.
通过采用上述技术方案,通过第二滑台气缸和回转气缸的配合,能够将小节管材抽出并运送至倒角装置,动作迅速且精准。By adopting the above technical solution, through the cooperation of the second slide cylinder and the rotary cylinder, the small pipe can be extracted and transported to the chamfering device, and the action is fast and precise.
本实用新型进一步设置为,所述倒角装置包括加工平台,所述加工平台上对称设置有两组倒角夹紧机构,所述倒角夹紧机构包括支撑架,所述支撑架上安装有第一定位座,第一定位座上开设有第一安装槽,第一安装槽上安装有第一夹紧块,第一夹紧块朝向转运装置的一端开设有第一V形夹紧槽,所述支撑架还设有第二夹紧气缸,第二夹紧气缸的伸出端上安装有与第一夹紧块相对应的第二夹紧块,第二夹紧块的截面呈倒立的T形形状,并且第二夹紧块靠近第一夹紧块的一端开设有第二V形夹紧槽,所述支撑架上还安装有导座,所述导座上开设有与所述第二夹紧块相配合的T形导槽,所述支撑架上位于第一夹紧块与第二夹紧块之间的位置设有供小节管材穿过的第一出料孔,所述加工平台上对应第一出料孔正下方的位置设有供小节管材穿过的第二出料孔;所述加工平台上还设有用于对小节管材两端进行倒角的可移动式倒角组件。The utility model is further provided that the chamfering device includes a processing platform, and two sets of chamfering and clamping mechanisms are symmetrically arranged on the processing platform, and the chamfering and clamping mechanisms include a support frame on which a support frame is mounted. a first positioning seat, a first installation groove is opened on the first positioning seat, a first clamping block is installed on the first installation groove, and an end of the first clamping block facing the transfer device is provided with a first V-shaped clamping groove, The support frame is also provided with a second clamping cylinder, a second clamping block corresponding to the first clamping block is installed on the extending end of the second clamping cylinder, and the cross section of the second clamping block is inverted. T-shaped, and one end of the second clamping block close to the first clamping block is provided with a second V-shaped clamping groove, and a guide seat is also installed on the support frame, and the guide seat is provided with a connection with the first clamping block. The two clamping blocks are matched with a T-shaped guide groove, and the position between the first clamping block and the second clamping block on the support frame is provided with a first discharge hole for the small section of pipe to pass through. There is a second discharge hole on the platform corresponding to the position just below the first discharge hole for the small pipe material to pass through; the processing platform is also provided with a movable chamfering component for chamfering both ends of the small pipe material .
通过采用上述技术方案,两组倒角夹紧机构能够对小节管材进行牢固地夹紧,从而便于可移动式倒角组件对小节管材的两端进行倒角工序,保证倒角加工质量。By adopting the above technical solution, the two sets of chamfering clamping mechanisms can firmly clamp the small pipe section, so that the movable chamfering assembly can easily perform the chamfering process on both ends of the small pipe section and ensure the chamfering quality.
本实用新型进一步设置为,所述可移动式倒角组件包括经支座对称安装在加工平台上的两根导杆,两根导杆上滑动设置有一对滑座,两个滑座分别设置在两组倒角夹紧机构的两侧,所述加工平台上还安装有第三驱动电机,第三驱动电机的电机轴联动连接有第二丝杠,第二丝杠上设有正旋螺纹部和反旋螺纹部,两个滑座底部分别安装有一个正旋丝杠螺母和一个反旋丝杠螺母,所述正旋丝杠螺母与所述正旋螺纹部相配合,所述反旋丝杠螺母与所述反旋螺纹部相配合,所述导杆上还可拆卸地安装有两个用于对两个滑座构成轴向行程限位的卡板;所述滑座上部安装有用于对小节管材端部进行倒角的倒角器,所述倒角器包括第四驱动电机,第四驱动电机的电机轴联动连接有钻削主轴,所述钻削主轴上联动连接有铰刀,所述铰刀包括圆杆连接部以及圆筒部,所述圆杆连接部与钻削主轴相连接,所述圆筒部外端的内边缘设有用于磨削小节管材端部的内倒角磨削部。The utility model is further provided that the movable chamfering assembly includes two guide rods symmetrically installed on the processing platform through the support, a pair of sliding seats are slidably arranged on the two guide rods, and the two sliding seats are respectively arranged on the processing platform. On both sides of the two sets of chamfering and clamping mechanisms, a third drive motor is also installed on the processing platform, and the motor shaft of the third drive motor is linked with a second lead screw, and the second lead screw is provided with a positive screw thread portion and the reverse rotation thread part, the bottom of the two sliding seats are respectively installed with a forward rotation screw nut and a reverse rotation screw nut, the forward rotation screw nut is matched with the forward rotation thread part, and the reverse rotation screw The lever nut is matched with the anti-rotation threaded portion, and two clamping plates for forming an axial travel limit for the two sliding seats are detachably installed on the guide rod; A chamfering device for chamfering the end of a small pipe material, the chamfering device includes a fourth drive motor, the motor shaft of the fourth drive motor is connected with a drilling spindle, and the drilling spindle is connected with a reamer, The reamer includes a round rod connecting part and a cylindrical part, the round rod connecting part is connected with the drilling spindle, and the inner edge of the outer end of the cylindrical part is provided with an internal chamfering grinder for grinding the end of the small pipe material. cut department.
通过采用上述技术方案,通过第三驱动电机带动丝杠转动,能够带动两个滑座朝向小节管件两端靠近或远离运动,进而实现两个倒角器的铰刀同时对小节管材的两端进行倒角加工或同时退出,具有加工效率高的优点。By adopting the above technical solution, the third drive motor drives the lead screw to rotate, which can drive the two sliding seats to move closer to or away from the ends of the small pipe fittings, so that the reamer of the two chamfering devices can simultaneously carry out the two ends of the small pipe. Chamfering or simultaneous withdrawal has the advantage of high processing efficiency.
本实用新型进一步设置为,所述滑座上还设有的支撑组件,所述支撑组件包括支撑气缸,所述支撑气缸的伸出端上安装有用于支撑小节管材的支撑底板。The utility model is further provided that a support assembly is further provided on the sliding seat, the support assembly includes a support cylinder, and a support base plate for supporting the small pipe is installed on the extending end of the support cylinder.
通过采用上述技术方案,能够在转运装置将小节管材运送至倒角装置上时,对小节管材进行支撑和定位,便于倒角夹紧机构对小节管材进行夹紧的操作。By adopting the above technical solution, when the transfer device transports the small pipe material to the chamfering device, the small pipe material can be supported and positioned, so that the operation of clamping the small pipe material by the chamfering clamping mechanism is facilitated.
附图说明Description of drawings
图1为本实用新型整体的结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2为本实用新型上料装置的结构示意图;Fig. 2 is the structural representation of the utility model feeding device;
图3为本实用新型切割装置的结构示意图;3 is a schematic structural diagram of the cutting device of the present invention;
图4为本实用新型倒角装置的结构示意图;Fig. 4 is the structural representation of the chamfering device of the present invention;
图5为本实用新型倒角装置的后视图;5 is a rear view of the chamfering device of the present invention;
图6为本实用新型第一出料孔和第二出料孔的结构示意图;6 is a schematic structural diagram of the first discharge hole and the second discharge hole of the present invention;
图7为本实用新型铰刀的结构示意图。FIG. 7 is a schematic structural diagram of the reamer of the present invention.
图中:1、上料装置;2、切割装置;3、转运装置;4、倒角装置;5、料库;6、输送机构;7、进料组件;8、安装板;9、推进机构;10、切割夹紧机构;11、切割机构;12、第一驱动电机;13、刀杆;14、刀片;15、支撑板;16、V形槽;17、三角支架;18、护板;19、档杆;20、第一送料气缸;21、推料板;22、插杆;23、输送架;24、安装梁;25、转轴;26、送料滚轮;27、导料板;28、气缸架;29、第二送料气缸;30、第二驱动电机;31、推进轮;32、第一滑台气缸;33、压紧轮;34、限位机构;35、安装座;36、第一丝杠;37、轴承;38、手轮;39、第一动块;40、滑板;41、第一滑块;42、限位开关;43、支撑臂;44、第一V形定位槽;45、第一夹紧气缸;46、连接架;47、挡板;48、聚氨酯板;49、第二V形定位槽;50、第二滑台气缸;51、L形连接件;52、回转气缸;53、摆臂;54、气动夹爪;55、加工平台;56、倒角夹紧机构;57、支撑架;58、第一定位座;59、第一安装槽;60、第一夹紧块;61、第一V形夹紧槽;62、第二夹紧气缸;63、第二夹紧块;64、第二V形夹紧槽;65、导座;66、T形导槽;67、第一出料孔;68、第二出料孔;69、可移动式倒角组件;70、支座;71、导杆;72、滑座;73、第三驱动电机;74、第二丝杠;75、正旋螺纹部;76、反旋螺纹部;77、正旋丝杠螺母;78、反旋丝杠螺母;79、卡板;80、倒角器;81、第四驱动电机;82、钻削主轴;83、铰刀;84、圆杆连接部;85、圆筒部;86、内倒角磨削部;87、支撑组件;88、支撑气缸;89、支撑底板;90、第一导轨。In the figure: 1. Feeding device; 2. Cutting device; 3. Transfer device; 4. Chamfering device; 5. Material warehouse; 6. Conveying mechanism; 7. Feeding assembly; 8. Mounting plate; ; 10, cutting and clamping mechanism; 11, cutting mechanism; 12, the first drive motor; 13, cutter bar; 14, blade; 15, support plate; 16, V-shaped groove; 17, triangle bracket; 18, guard plate; 19. Gear lever; 20. The first feeding cylinder; 21. Pushing plate; 22. Inserting rod; 23. Conveying frame; 24. Mounting beam; 25. Rotating shaft; 26. Feeding roller; 27. Feeding plate; 28. Cylinder frame; 29. Second feeding cylinder; 30. Second driving motor; 31. Pushing wheel; 32. First sliding table cylinder; 33. Pressing wheel; 34. Limiting mechanism; 35. Mounting seat; 36. Section A screw; 37, bearing; 38, hand wheel; 39, the first moving block; 40, the slide plate; 41, the first slider; 42, the limit switch; 43, the support arm; 44, the first V-shaped positioning groove ;45, the first clamping cylinder; 46, the connecting frame; 47, the baffle plate; 48, the polyurethane plate; 49, the second V-shaped positioning groove; 50, the second sliding table cylinder; 51, the L-shaped connecting piece; 52, Rotary cylinder; 53, swing arm; 54, pneumatic clamping jaw; 55, processing platform; 56, chamfering clamping mechanism; 57, support frame; 58, first positioning seat; 59, first installation groove; 60, first Clamping block; 61, the first V-shaped clamping groove; 62, the second clamping cylinder; 63, the second clamping block; 64, the second V-shaped clamping groove; 65, the guide seat; 66, the T-shaped guide groove; 67, the first discharge hole; 68, the second discharge hole; 69, the movable chamfering component; 70, the support; 71, the guide rod; 72, the sliding seat; 73, the third drive motor; 74 , the second screw; 75, the forward screw thread part; 76, the reverse screw thread part; 77, the forward screw screw nut; 78, the reverse screw screw nut; 79, the clamping plate; 80, the chamfer; 81, the first Four-drive motor; 82, drilling spindle; 83, reamer; 84, round rod connection part; 85, cylindrical part; 86, internal chamfering and grinding part; 87, support assembly; 88, support cylinder; 89, support The bottom plate; 90, the first guide rail.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
实施例:如附图1~7所示的通用型塑料管材切割设备,包括上料装置1、切割装置2、转运装置3以及倒角装置4,所述上料装置1包括料库5以及输送机构6,所述料库5上安装有用于将管材依次送至输送机构6上的进料组件7,所述输送机构6将管材输送至切割装置2上,所述切割装置2包括安装板8,所述安装板8上设有用于管材推进的推进机构9、用于管材定位的切割夹紧机构10以及用于将管材切割的切割机构11,所述切割机构11包括安装于安装板8上的第一驱动电机12,第一驱动电机12的电机轴联动连接有刀杆13,所述刀杆13上安装有用于切割管材的刀片14,具体上导杆71上开侧槽,刀片14设置在侧槽上,压板压在刀片14上,再通过螺丝将导杆71、刀片14以及压板连接在一起,所述安装板8上还设有用于支撑管件的支撑板15,所述支撑板15上开设有用于管材定位的V形槽16;所述转运装置3用于将小节管材运送至倒角装置4上,所述倒角装置4用于对小节管材的两端进行倒角。加工时,工人将管材放置在料库5上,通过进料组件7将管材逐一输送至输送机构6上,每根位于输送机构6上的管材通过输送机构6被平稳输送到切割装置2进行切割操作,切割操作时,由推进机构9将管材推进到预设的加工位置(即需要切割的管材长度),再通过夹紧机构将管材夹紧,然后利用切割机构11对管材进行切割,即切割机构11的第一驱动电机12带动刀杆13转动,刀杆13带动刀片14转动,刀片14下行时对管材进行切割,切割后的小节管材通过转运装置3被输送至倒角装置4上,通过倒角装置4对小节管材的两端进行倒角处理,最后成品出料。该设备能实现塑料管材的自动切割与倒角,不仅具有工作效率高和人工成本低的优点,而且能够提升产品的合格率,从而为企业带来良好的经济效益。Example: The general-purpose plastic pipe cutting equipment shown in Figures 1 to 7 includes a feeding device 1, a
如附图2所示,所述料库5顶部对称设置有一对用于放置管材的三角支架17,管材摆放在三角支架17的斜面上,所述三角支架17的外侧设有对管材进行横向限位的护板18,所述料库5位于三角支架17前部的位置设有对管材进行限位的档杆19,档杆19作用于最下部的管材,所述进料组件7包括第一送料气缸20以及推料板21,所述第一送料气缸20安装于料库5上位于两个三角支架17中前部的位置,所述推料板21与第一送料气缸20的伸出端联动连接,所述推料板21呈L形状,推料板21可设计为底部宽度小于管材的直径,推料板21的侧部可向输送机构6方向倾斜设置,并且推料板21底部设有用于阻挡管材下行的插杆22。第一送料气缸20的伸出端带动推料板21上行时,将最底部的管材推出,该管材推出后越过档杆19滚落输送机构6上,完成管材的自动进料,省时省力且加工效率高。As shown in FIG. 2 , a pair of
如附图2所示,所述输送机构6包括输送架23,所述输送架23上对称安装有一对安装梁24,安装梁24的截面呈L形状,两个安装梁24之间经转轴25安装有多个送料滚轮26,所述送料滚轮26的外周呈内凹结构用于管材的定位,所述输送架23上部靠近料库5的一侧开安装有用于将管材引导至多个送料滚轮26上的导料板27,导料板27在料库5至输送架23方向上由高到低倾斜设置;所述输送架23远离切割装置2的一端还设有气缸架28,所述气缸架28上安装有第二送料气缸29,第二送料气缸29伸出端朝向送料滚轮26的方向设置用于将设置在送料滚轮26上的管材往多个送料滚轮26的排布方向推送。第二送料气缸29伸出时作用于管材将管材推出,使其在送料滚轮26上前进至切割装置2。As shown in FIG. 2 , the conveying
如附图3所示,所述推进机构9包括第二驱动电机30、推进轮31、第一滑台气缸32以及压紧轮33,所述第二驱动电机30和第一滑台气缸32均安装于安装板8上,所述推进轮31与第二驱动电机30的电机轴联动连接,所述第一滑台气缸32的伸出端与压紧轮33联动连接,第一滑台气缸32的伸出端带动压紧轮33下行时将管材压在推进轮31上,所述推进轮31和压紧轮33的外周均呈内凹结构。压紧轮33将管材压在推进轮31上时,由于第二驱动电机30带动推进轮31转动,通过摩擦力即可实现管材的推进,从而驱动管材前进至相应位置,等待夹紧就进行切割。As shown in FIG. 3 , the
如附图3所示,还包括在推进机构9推送管材时对管材进行限位的限位机构34,所述限位机构34包括安装座35,安装座35中部转动设置有第一丝杠36,安装座35上安装有与第一丝杠36的一端相配合的轴承37,第一丝杠36对应轴承37的另一端安装有手轮38,安装座35上部对称设置有一对第一导轨90,所述第一丝杠36上螺纹连接有第一动块39,所述第一动块39上安装有滑板40,所述滑板40底部安装有一对与所述第一导轨90相配合的第一滑块41,所滑板40上部安装有作用于管材端部的限位开关42,所述限位开关42通过导线与第二驱动电机30电连接。该设计能够能先管材推进时的限位,使管材被精准送至预设位置,从而保证管材的切割长度达到预设要求,提高产品的合格率。As shown in FIG. 3 , it also includes a limiting
如附图3所示,所述切割夹紧机构10包括一对支撑臂43,所述支撑臂43上设有用于管材定位的第一V形定位槽44,所述安装板8位于两个支撑臂43上方的位置安装有第一夹紧气缸45,第一夹紧气缸45的伸出端安装有连接架46,连接架46前部设有挡板47,连接架46底部安装有一对与支撑臂43相对应的聚氨酯板48,所述聚氨酯板48的底部开设有用于管材定位的第二V形定位槽49,所述刀片14切割管材时从两个支撑臂43之间穿过。对管材进行切割时,不仅能实现管材能稳固夹紧,保证管材在切割过程中不会发生移动,提升管材切割的质量,而且夹紧面较软,能起到保护管件不被压坏的效果。As shown in FIG. 3 , the cutting and clamping
如附图3所示,所述转运装置3包括第二滑台气缸50,第二滑台气缸50的伸出端上安装有L形连接件51,所述L形连接件51上安装有回转气缸52,所述回转气缸52的输出端上连接有摆臂53,所述摆臂53的端部安装有用于抓取小节管材的气动夹爪54。通过第二滑台气缸50和回转气缸52的配合,能够将小节管材抽出并运送至倒角装置4,动作迅速且精准。As shown in FIG. 3 , the
如附图4~7所示,所述倒角装置4包括加工平台55,所述加工平台55上对称设置有两组倒角夹紧机构56,所述倒角夹紧机构56包括支撑架57,所述支撑架57上安装有第一定位座58,第一定位座58上开设有第一安装槽59,第一安装槽59上安装有第一夹紧块60,第一夹紧块60朝向转运装置3的一端开设有第一V形夹紧槽61,所述支撑架57还设有第二夹紧气缸62,第二夹紧气缸62的伸出端上安装有与第一夹紧块60相对应的第二夹紧块63,第二夹紧块63的截面呈倒立的T形形状,并且第二夹紧块63靠近第一夹紧块60的一端开设有第二V形夹紧槽64,所述支撑架57上还安装有导座65,所述导座65上开设有与所述第二夹紧块63相配合的T形导槽66,所述支撑架57上位于第一夹紧块60与第二夹紧块63之间的位置设有供小节管材穿过的第一出料孔67,所述加工平台55上对应第一出料孔67正下方的位置设有供小节管材穿过的第二出料孔68;所述加工平台55上还设有用于对小节管材两端进行倒角的可移动式倒角组件69。两组倒角夹紧机构56能够对小节管材进行牢固地夹紧,从而便于可移动式倒角组件69对小节管材的两端进行倒角工序,保证倒角加工质量。As shown in FIGS. 4 to 7 , the
如附图4~7所示,所述可移动式倒角组件69包括经支座70对称安装在加工平台55上的两根导杆71,两根导杆71上滑动设置有一对滑座72,两个滑座72分别设置在两组倒角夹紧机构56的两侧,所述加工平台55上还安装有第三驱动电机73,第三驱动电机73的电机轴联动连接有第二丝杠74,第二丝杠74上设有正旋螺纹部75和反旋螺纹部76,两个滑座72底部分别安装有一个正旋丝杠螺母77和一个反旋丝杠螺母78,所述正旋丝杠螺母77与所述正旋螺纹部75相配合,所述反旋丝杠螺母78与所述反旋螺纹部76相配合,所述导杆71上还可拆卸地安装有两个用于对两个滑座72构成轴向行程限位的卡板79;所述滑座72上部安装有用于对小节管材端部进行倒角的倒角器80,倒角器80也可为市场上常规的倒角器80,所述倒角器80包括第四驱动电机81,第四驱动电机81的电机轴联动连接有钻削主轴82,所述钻削主轴82上联动连接有铰刀83,所述铰刀83包括圆杆连接部84以及圆筒部85,所述圆杆连接部84与钻削主轴82相连接,所述圆筒部85外端的内边缘设有用于磨削小节管材端部的内倒角磨削部86。通过第三驱动电机73带动丝杠转动,能够带动两个滑座72朝向小节管件两端靠近或远离运动,进而实现两个倒角器80的铰刀83同时对小节管材的两端进行倒角加工或同时退出,具有加工效率高的优点。As shown in FIGS. 4 to 7 , the
如附图4所示,所述滑座72上还设有的支撑组件87,所述支撑组件87包括支撑气缸88,所述支撑气缸88的伸出端上安装有用于支撑小节管材的支撑底板89。该设计能够在转运装置3将小节管材运送至倒角装置4上时,对小节管材进行支撑和定位,便于倒角夹紧机构56对小节管材进行夹紧的操作。As shown in FIG. 4 , the sliding
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