CN216780990U - Anchor rod disc shearing and punching automatic processing device - Google Patents
Anchor rod disc shearing and punching automatic processing device Download PDFInfo
- Publication number
- CN216780990U CN216780990U CN202220362959.XU CN202220362959U CN216780990U CN 216780990 U CN216780990 U CN 216780990U CN 202220362959 U CN202220362959 U CN 202220362959U CN 216780990 U CN216780990 U CN 216780990U
- Authority
- CN
- China
- Prior art keywords
- punching
- feeding
- discharging
- shearing
- assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The utility model discloses an automatic processing device for shearing and punching an anchor rod disc, which is characterized by comprising a feeding assembly, a discharging assembly and a shearing and punching assembly for shearing and punching raw materials, wherein the discharging end of the feeding assembly is connected with the feeding end of the shearing and punching assembly; a feeding component is further arranged at the discharging end of the feeding component; the shearing and punching assembly comprises a hydraulic oil cylinder (9), an upper machine body (19) and a lower machine body (18); the discharging assembly comprises a pushing cylinder (21), a discharging flat roller (24) and a belt (12); the device realizes the mechanization of anchor rod disc production, saves manpower and material resources, saves production cost, improves production efficiency, and ensures that production plan is finished with quality and quantity; the labor environment can be optimized, the potential safety hazard in the production process is reduced, and the safety of production work is improved.
Description
Technical Field
The utility model relates to a production processing device, in particular to an automatic processing device for shearing and punching an anchor rod disc.
Background
A large amount of anchoring products are consumed for underground support every year under a mine, and currently, a bolt disc and a pipe seam type bolt are mostly matched for use so as to achieve a better support effect. The anchor rod disc is usually obtained by manual cutting, and in the original production mode, a large amount of manpower and material resources are consumed, the production efficiency is low, and the production task is difficult to finish with quality and quantity guarantee; and in the cutting operation process, great potential safety hazards exist, which is not beneficial to the smooth development of safety production.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem of providing an automatic processing device for shearing and punching an anchor rod disc, which realizes the mechanization of anchor rod disc production, saves manpower and material resources, saves the production cost, improves the production efficiency and ensures that a production plan is finished with quality and quantity; the labor environment can be optimized, the potential safety hazard in the production process is reduced, and the safety of production work is improved.
In order to solve the technical problem, the utility model adopts the following technical scheme:
an automatic processing device for shearing and punching of an anchor rod disc is characterized by comprising a feeding assembly, a discharging assembly and a shearing and punching assembly for shearing and punching raw materials, wherein the discharging end of the feeding assembly is connected with the feeding end of the shearing and punching assembly;
a feeding assembly is further arranged at the discharging end of the feeding assembly;
the shearing and punching assembly comprises a hydraulic oil cylinder, an upper machine body and a lower machine body, and the hydraulic oil cylinder is fixed above the lower machine body; the upper machine body is connected with an extension rod of the hydraulic oil cylinder, the bottom of the upper machine body is vertically provided with a cutting upper knife, the inner side of the cutting upper knife is provided with a punch, and the upper side of the lower machine body is provided with a lower die matched with the punch;
the discharging assembly comprises a pushing cylinder, a discharging flat roller and a belt, the pushing cylinder is fixed beside the lower die and used for pushing the sheared and punched finished product to the discharging flat roller from the lower die, and the discharging flat roller is used for conveying the finished product to the belt; the conveying direction of the belt is perpendicular to that of the discharging flat roller, and a material receiving disc for receiving the sheared and punched finished product is arranged at the tail end of the belt.
Preferably, the left end and the right end of the belt are respectively provided with a material receiving disc, and the belt is connected with a discharging servo motor.
Preferably, the feeding assembly comprises a feeding frame, and a hinge for folding the feeding frame is arranged in the middle of the feeding frame.
Further preferably, vertical rollers for limiting the raw materials are fixed on two sides of the feeding frame.
Further preferably, the feeding frame is provided with a feeding flat roller.
Preferably, the feeding assembly comprises a support, a chain, a pressing cylinder and two chain wheels; the support is arranged on the lower machine body, the two chain wheels are arranged on the support and matched with the two ends of the chain, and the support is provided with a feeding servo motor for driving the chain wheels to rotate; the pressing cylinder is arranged on the support and used for pushing the grinding roller above the chain wheel to move downwards so as to enable the raw materials to be in close contact with the chain.
Preferably, a baffle is vertically arranged beside the belt and used for preventing the sheared and punched finished product from falling off the belt from the discharging flat roller.
The utility model has the positive effects that:
firstly, the assembly line type anchor rod disc production is realized by arranging the feeding assembly, the shearing and punching assembly and the discharging assembly, so that the manpower and material resources are saved, the production cost is saved, the production efficiency is greatly improved, and the production plan can be smoothly finished with high efficiency and high quality; meanwhile, the labor environment and the labor conditions are improved, the potential safety hazards in the production process are greatly reduced, and the safety of production work is guaranteed.
Secondly, the utility model controls the rotation direction of the belt by using the discharging servo motor to ensure the continuity of material receiving without stopping the machine for emptying the material receiving tray.
Thirdly, the hinge is arranged in the middle of the feeding frame, so that the feeding frame can be folded upwards, and the occupied space is saved when the feeding frame is not used.
Fourthly, the feeding assembly is arranged, so that raw materials can be assisted to enter the shearing and punching assembly flatly, and the continuity of production is guaranteed.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a front view of the shear punch assembly of the present invention;
FIG. 3 is a left side view of the shear punch assembly of the present invention;
fig. 4 is a top cross-sectional view of the scissor assembly of the present invention.
Detailed Description
The utility model is further illustrated by the following figures and examples.
As shown in fig. 1, the utility model comprises a feeding assembly, a discharging assembly and a shearing and punching assembly for shearing and punching raw materials, wherein the discharging end of the feeding assembly is connected with the feeding end of the shearing and punching assembly. By arranging the feeding assembly, the shearing and punching assembly and the discharging assembly, the production of a production line type anchor rod disc is realized, manpower and material resources are saved, the production cost is saved, the production efficiency is greatly improved, and the production plan can be ensured to be finished smoothly with high efficiency and high quality; meanwhile, the labor environment and the labor conditions are improved, the potential safety hazards in the production process are greatly reduced, and the safety of production work is guaranteed.
The material loading subassembly include material loading frame 1, the centre of material loading frame 1 is equipped with hinge 3, makes material loading frame 1 can upwards fifty percent discount to save occupation of land space when not using. And vertical rollers 4 for limiting the raw materials are fixed on two sides of the feeding frame 1 to ensure that the raw materials do not break away from the feeding frame 1 and roll down. The lower side of the feeding frame 1 is vertically provided with a stand column 2 for supporting the feeding frame 1. The feeding frame 1 is also provided with a feeding flat roller 5, and raw materials roll leftwards through the feeding flat roller 5 and finally enter the shearing and punching assembly.
The feeding assembly is further arranged at the discharging end of the feeding assembly and comprises a support, a chain 8, a pressing cylinder 7 and two chain wheels 6. The support is arranged on the lower machine body 18, the two chain wheels 6 are arranged on the support and matched with the two ends of the chain 8, and the support is provided with a feeding servo motor 23 for driving the chain wheels 6 to rotate. The chain wheel 6 is connected with the feeding servo motor 23, and the feeding servo motor 23 drives the chain wheel 6 and the chain 8 to rotate anticlockwise. A sanding roller is arranged above each of the two chain wheels 6, and preferably, the chain wheels 6 and the sanding rollers can be driven by gears or belts 12 to realize synchronous operation. The lower air cylinder 7 is arranged on the support, after the raw material reaches a designated position, the lower air cylinder 7 pushes the frosted roller to move downwards through downward movement, so that the raw material is in close contact with the chain 8, the friction force between the raw material and the frosted roller is increased, and the raw material can be assisted to enter the shearing and punching assembly leftwards. According to the utility model, by arranging the feeding assembly, raw materials can be assisted to enter the shearing and punching assembly flatly, so that the production continuity is ensured.
The shearing and punching assembly comprises a hydraulic oil cylinder 9, an upper machine body 19 and a lower machine body 18, guide posts 10 used for positioning during installation are vertically fixed on four corners of the lower machine body 18 respectively, and the hydraulic oil cylinder 9 is fixed above the lower machine body 18 through the guide posts 10. The upper machine body 19 is connected with an extension rod of the hydraulic oil cylinder 9, and a square cutting upper knife 15 is vertically fixed at the bottom of the upper machine body 19 through a bolt. The upper cutting knife 15 is a square knife group formed by four knife edges, and each knife edge can be detached and replaced according to needs.
The outfeed assembly includes an outfeed flat roller 24 for transferring the trimmed and punched product from the lower die 16 to the belt 12 and the belt 12 for transferring the trimmed and punched product to a destination. The discharging flat roller 24 is formed by arranging ten flat rollers in parallel, the upper end of the discharging flat roller 24 is fixed at the front side of the lower die 16, the lower end of the discharging flat roller 24 is positioned at the top of the belt 12, and the conveying direction of the belt 12 is vertical to the conveying direction of the discharging flat roller 24. The belt 12 is positioned at the front side of the lower body 18 and lower than the lower die 16, and two ends of the belt 12 are respectively provided with a material receiving tray 13 for receiving the sheared and punched finished product. The belt 12 is connected with the discharging servo motor 14, and the discharging servo motor 14 ensures the continuity of material receiving by controlling the rotating direction of the belt 12 without stopping the machine operation for emptying the receiving tray 13. A baffle 11 is vertically arranged at the side of the belt 12 for preventing the sheared finished product from falling off the belt 12 from the discharging flat roller 24.
As shown in fig. 2, a punch 20 is provided inside the cutting upper blade 15, a lower die 16 for press forming the raw material is provided on the upper side of the lower body 18 in cooperation with the punch 20, and the lower die 16 is fixed to the upper side of the lower body 18 by bolts.
As shown in fig. 3 and 4, the discharging assembly further includes a material pushing cylinder 21 for pushing the sheared and punched finished product forward from the lower die 16, and the material pushing cylinder 21 is fixed to a side of the lower die 16 for pushing the sheared and punched finished product from the lower die 16 to the discharging flat roller 24. And guide rods 22 for accurate positioning during stamping are respectively and vertically fixed between the lower machine body 18 and the upper machine body 19 and on the front and rear corners on the left side.
The device also comprises a control system, wherein the control system is connected with the feeding servo motor 23, the pressing cylinder 7, the hydraulic oil cylinder 9, the pushing cylinder 21 and the discharging servo motor 14, and the control system can accurately control the specific processes of feeding, shearing, punching and discharging. The left side of the lower die 16 is provided with a sensor 17, the sensor 17 can monitor the position of the raw material on the upper side of the lower die 16, and the sensor 17 is connected with a control system. The utility model realizes the purpose of automatic production by adding the control system, further improves the working efficiency and optimizes the working conditions.
The utility model relates to an automatic processing device for shearing and punching an anchor rod disc, which comprises the following use methods:
and (3) turning on a power supply, starting a control system, placing the raw materials on the feeding frame 1, and enabling the raw materials to reach the chain 8 leftwards through the feeding flat roller 5. The control system sends a signal to the feeding servo motor 23, and the feeding servo motor 23 drives the chain wheel 6 to rotate anticlockwise so as to drive the chain 8 to rotate anticlockwise; meanwhile, the control system sends a signal to the downward pressing cylinder 7, the downward pressing cylinder 7 moves downwards, the sanding roller is enabled to move downwards to press the raw materials on the chain wheel 6, and the auxiliary raw materials move leftwards and reach the lower die 16.
When the sensor 17 detects that the material has reached the target position on the upper side of the lower die 16, the control system sends a signal to the feed servo motor 23 and the down-pressure cylinder 7 to suspend operation and simultaneously sends a signal to the hydraulic cylinder 9 to start operation. The hydraulic oil cylinder 9 moves downwards to enable the cutting upper knife 15 to complete the work of cutting the raw materials, meanwhile, the punch 20 is matched with the lower die 16 to complete the punching forming of the raw materials to form a finished product, and the hydraulic oil cylinder 9 stops working after touching the lower limit and sends a signal to the control system.
And after receiving the signal sent by the hydraulic oil cylinder 9, the control system sends an ascending signal to the hydraulic oil cylinder 9, and the hydraulic oil cylinder 9 stops working when ascending to the switch contact. The control system simultaneously sends a signal for starting work to the material pushing cylinder 21 and the material discharging servo motor 14, the material pushing cylinder 21 pushes a finished product on the lower die 16 forwards, the finished product impacts the baffle plate 11 after passing through the material discharging flat roller 24 and falls back to the belt 12, the material discharging servo motor 14 rotates forwards firstly and conveys the finished product to the material receiving disc 13 on one side, after the finished product on the side is fully received, the control system adjusts the material discharging servo motor 14 to rotate reversely and conveys the finished product to the material receiving disc 13 on the other side, the operation is repeated in a circulating mode, the continuity of material receiving is guaranteed, and the machine does not need to be stopped for emptying the material receiving disc 13.
Claims (7)
1. The utility model provides an anchor rod dish is cut towards automatic processing device which characterized in that:
the punching device comprises a feeding assembly, a discharging assembly and a punching assembly for shearing and punching raw materials, wherein the discharging end of the feeding assembly is connected with the feeding end of the punching assembly;
a feeding assembly is further arranged at the discharging end of the feeding assembly;
the shearing and punching assembly comprises a hydraulic oil cylinder (9), an upper machine body (19) and a lower machine body (18), and the hydraulic oil cylinder (9) is fixed above the lower machine body (18); the upper machine body (19) is connected with an extension rod of the hydraulic oil cylinder (9), the bottom of the upper machine body (19) is vertically provided with an upper cutting knife (15), the inner side of the upper cutting knife (15) is provided with a punch (20), and the upper side of the lower machine body (18) is provided with a lower die (16) matched with the punch (20);
the discharging assembly comprises a material pushing cylinder (21), a discharging flat roller (24) and a belt (12), the material pushing cylinder (21) is fixed beside the lower die (16) and used for pushing the cut finished product to the discharging flat roller (24) from the lower die (16), and the discharging flat roller (24) is used for conveying the finished product to the belt (12); the conveying direction of the belt (12) is vertical to the conveying direction of the discharging flat roller (24), and the tail end of the belt (12) is provided with a receiving disc (13) for receiving a sheared and punched finished product.
2. The anchor rod disc shearing and punching automatic processing device according to claim 1, characterized in that: the left end and the right end of the belt (12) are respectively provided with a material receiving disc (13), and the belt (12) is connected with a discharging servo motor (14).
3. The anchor rod disc shearing and punching automatic processing device according to claim 1, characterized in that: the feeding assembly comprises a feeding frame (1), and a hinge (3) for folding the feeding frame (1) is arranged in the middle of the feeding frame (1).
4. The automatic anchor rod disc shearing and punching processing device as claimed in claim 3, wherein: and vertical rollers (4) for limiting the raw materials are fixed on two sides of the feeding frame (1).
5. The automatic anchor rod disc shearing and punching processing device as claimed in claim 3, wherein: the feeding frame (1) is provided with a feeding flat roller (5).
6. The anchor rod disc shearing and punching automatic processing device according to claim 1, characterized in that: the feeding assembly comprises a support, a chain (8), a pressing cylinder (7) and two chain wheels (6); the support is arranged on the lower machine body (18), the two chain wheels (6) are arranged on the support and matched with the two ends of the chain (8), and a feeding servo motor (23) for driving the chain wheels (6) to rotate is arranged on the support; the pressing cylinder (7) is arranged on the support and used for pushing the sanding roller positioned above the chain wheel (6) to move downwards so as to enable the raw materials to be in close contact with the chain (8).
7. The automatic anchor rod disc shearing and punching device as claimed in any one of claims 1 to 6, wherein: and a baffle (11) is vertically arranged at the side of the belt (12) and used for preventing the sheared and punched finished product from falling off the belt (12) from the discharging flat roller (24).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220362959.XU CN216780990U (en) | 2022-02-23 | 2022-02-23 | Anchor rod disc shearing and punching automatic processing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220362959.XU CN216780990U (en) | 2022-02-23 | 2022-02-23 | Anchor rod disc shearing and punching automatic processing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216780990U true CN216780990U (en) | 2022-06-21 |
Family
ID=82018354
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220362959.XU Active CN216780990U (en) | 2022-02-23 | 2022-02-23 | Anchor rod disc shearing and punching automatic processing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216780990U (en) |
-
2022
- 2022-02-23 CN CN202220362959.XU patent/CN216780990U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103121166B (en) | Steel grating welding machine | |
| CN102861855B (en) | Automatic riveting device | |
| CN102126045B (en) | Automatic blanking machine for steel pipes | |
| CN201625737U (en) | Automatic feeding and discharging system of straightener | |
| CN105171842A (en) | Intelligent multifunctional cutting system for blister materials | |
| CN105171843A (en) | Intelligent multifunctional cutting machine for blister materials | |
| CN103658287B (en) | A kind of battery grid pressing equipment | |
| CN205148464U (en) | Model cutting machine | |
| CN204365789U (en) | A kind of copper strips stamping machine | |
| CN201357309Y (en) | Numerical control reinforcing steel bar shearing production line | |
| CN105170848A (en) | Numerical control steel bar shearing line | |
| CN216780990U (en) | Anchor rod disc shearing and punching automatic processing device | |
| CN116274700B (en) | Stamping equipment of aluminum alloy section bar | |
| CN202290988U (en) | Full-automatic baking varnish keel production equipment | |
| CN203184500U (en) | Plate shearing machine rear discharging device capable of automatically stacking plate materials | |
| CN203695709U (en) | Storage battery grid stamping equipment | |
| CN201703840U (en) | Automatic feeding device capable of controlling quantity | |
| CN205660527U (en) | Automatic plate feeding device | |
| CN203282130U (en) | C/Z type integrated cold-bending forming machine | |
| CN219561562U (en) | Plate shearing mechanism for spring steel processing | |
| CN204934429U (en) | Digital control steel bar shear line | |
| CN210253956U (en) | Blanking device used after plate shearing | |
| CN201807669U (en) | Automatic feeding device dedicated for shearing and processing thick plates | |
| CN112847608B (en) | Automatic trimming system for refrigerator door liner | |
| CN205816936U (en) | Cutting mechanism for metal cutting circular sawing machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |