CN216771957U - Integrated equipment for connection detection of probe and detection line - Google Patents

Abstract

The utility model relates to the technical field of automation, in particular to an integrated device for connection detection of a probe and a detection line, which comprises a necking disc, a shell, a fixed mounting device and a detection device, wherein the necking disc is fixedly connected with the shell; the upper setting plate is provided with a necking disc placing slot hole and a fixed mounting device penetrating through the slot hole; the lower end of the fixed mounting device is arranged on the lower setting plate, the upper end of the fixed mounting device penetrates through the fixed mounting device and penetrates through the slotted hole, and the necking disc is arranged on the necking disc placing slotted hole; the detection device is arranged inside the shell; the inside detection device that integrates of device, when the installation just detects, go on after being convenient for go wrong, the adjustment is revised, adopt the equipment to examine after finishing for the tradition, the unable dismouting once more of product after the pressfitting is used, this device can be examined before the combination is accomplished, maintenance personal overhauls respectively, the loss of raw and other materials is saved in the replacement, has the advantage of saving the cost, also accords with the environmental protection requirement more.

Description

Integrated equipment for connection detection of probe and detection line

Technical Field

The utility model relates to the technical field of automation, in particular to an integrated device for connection detection of a probe and a detection line.

Background

The tradition is generally to the connection of probe and detection line, need adopt compression fittings, three equipment cooperations of fixed equipment and detection equipment are used, generally earlier pass through the mode through the pressfitting such as cylinder by compression fittings with probe and detection line and connect, it is fixed to the junction of probe and detection line by fixed equipment to take out again, detect again after first two are accomplished, when detecting out the substandard product, can only directly abandon it, can't carry out the secondary maintenance, it is great to the consumption of raw and other materials, be not conform to the environmental protection requirement, the product yields of producing is lower, need a equipment of synchronous detection in the installation for this reason.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide integrated equipment capable of improving the connection detection yield of a probe and a detection line.

In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides an integral type equipment that probe and detection line's connection detected, includes necking down dish and shell, equipment still includes fixed mounting device and detection device.

An upper setting plate and a lower setting plate are arranged in the shell, a necking disc placing groove hole and a fixed mounting device penetrating through the groove hole are formed in the upper setting plate, the lower end of the fixed mounting device is arranged on the lower setting plate, the upper end of the fixed mounting device penetrates through the fixed mounting device penetrating through the groove hole, and the necking disc is arranged on the necking disc placing groove hole.

Detection device sets up inside the shell, fixed mounting device includes the support frame, probe fixed knot constructs, the slide is transferred from top to bottom to the U type, plug wire fixed knot constructs and micromatic setting, the support frame is fixed to be set up under at the lower extreme setting on the board, the upper end is passed fixed mounting device and is passed the slotted hole, be equipped with the slide rail on the support frame, the slide rail sliding connection of slide through slider and support frame is transferred from top to bottom to the U type, it drives actuating cylinder to be equipped with between the slide is transferred from top to bottom to support frame and U type, the upper end of the slide is transferred from top to bottom to the U type is equipped with micromatic setting, micromatic setting is provided with probe fixed knot structure downwards, its lower extreme is equipped with plug wire fixed knot and constructs, probe fixed knot constructs the throat that passes the throat dish.

Detection device includes PLC, display screen and external socket, external socket connection of electric lines PLC's IO mouth, and PLC is electric connection still has display screen.

By the structure, the probe and the plug wire which need to be connected are respectively fixed through the probe fixing structure and the plug wire fixing structure of the fixed mounting device, an operator can carry out height adjustment on the probe fixing structure through the fine adjustment device according to product requirements, then the probe fixing structure and the plug wire fixing structure of the fixed mounting device are in first press fitting contact, the detection device is arranged, after the first press fitting contact is carried out, a plug of the plug wire is placed at an external plug socket of the detection device, whether the plug is connected or not is detected through an IO (input/output) port of the PLC, a display screen is arranged to visually reflect the plug wire to the operator, after the detection is qualified, the probe fixing structure and the plug wire fixing structure of the fixed mounting device are in second press fitting, the fixed mounting device is moved upwards through the U-shaped upper and lower conveying sliding plate, and the joint of the probe and the plug wire is moved to the necking part of the necking disk, carry out the throat fixed, roll back to the original place again, will connect good product and take off, accomplish processing promptly, realized that the installation of product goes on simultaneously with the detection for the production beat improves production efficiency, adopts the mode of secondary pressure equipment simultaneously, contacts earlier and inspects the back of switching on and off, stabilizes pressure equipment and throat again, saves the loss of raw and other materials, has the advantage of saving the cost, also accords with the environmental protection requirement more.

Preferably, the fine adjustment device comprises a fixed block and an adjusting block; the fixed block is provided with a plurality of holes with different heights, the adjusting block is provided with a connecting hole, the adjusting block is connected with one of the holes on the fixed block through a bolt, and the lower end of the adjusting block is provided with a probe fixing structure.

Therefore, through the height adjustment between the fixing block and the adjusting block, an operator can adjust the relative height between the probe fixing structure and the plug wire fixing structure according to different product press-fitting requirements, the integral press-fitting depth is adjusted, the integral equipment is suitable for press-fitting of products of various specifications, and the applicability is wider.

Preferably, the probe fixing structure comprises a press fitting cylinder fixing frame, a press fitting cylinder and a probe placing fastener, the press fitting cylinder fixing frame is arranged at the upper end of the U-shaped up-and-down transfer sliding plate, the press fitting cylinder is arranged on the press fitting cylinder fixing frame, the output shaft of the press fitting cylinder faces downwards, the probe placing fastener is arranged on the machine body of the press fitting cylinder, the probe placing fastener is provided with a probe placing groove, and the output shaft of the press fitting cylinder extends into the probe placing groove and is provided with a probe clamping groove.

It is thus clear that, place the fastener through stating the probe and seted up the probe standing groove, operating personnel places the probe respectively on appointed station, combine simultaneously to state the probe draw-in groove that the output shaft of pressure equipment cylinder was equipped with, firm install the probe on appointed station, the fastener is placed to the probe simultaneously and the organism of pressure equipment cylinder is connected, the output shaft of pressure equipment cylinder is when the pressure equipment operation is carried out to needs, stretch out the drive, accomplish the pressure equipment action promptly, thereby make installation fixed knot construct and the fixed setting as an organic whole of pressure equipment structure, it need not to correspond the coordinate axis again to carry out the pressure equipment during operation, the pressure equipment operation is more accurate, save equipment and set up the space.

Preferably, on-line end fixed knot constructs including plug wire upper end standing groove, the fixed cylinder of line upper end and upper end briquetting, plug wire upper end standing groove and plug wire fixed bolster fixed connection, be equipped with the fixed cylinder of line upper end on plug wire upper end standing groove or the plug wire fixed bolster, be equipped with the upper end briquetting on the output shaft of the fixed cylinder of line upper end, the upper end briquetting agrees with plug wire upper end standing groove and forms the plug wire die cavity, plug wire lower extreme fixed knot constructs including lower extreme lift cylinder, plug wire tong cylinder, the fixed setting of lower extreme lift cylinder is on plug wire fixed bolster, be equipped with tong cylinder on its output shaft.

Therefore, the line body of the plug wire is respectively clamped through the two structures of the upper end fixing structure and the line lower end fixing structure, the line body is guaranteed to be kept vertical when being installed, the phenomenon that factors influencing normal operation of products such as low price appear in the press fitting process because the line body is not straight is prevented, meanwhile, the lower end fixing structure of the plug wire is composed of the lower end lifting cylinder and the plug wire clamping hand cylinder, the lower end wire clamping position is conveniently adjusted according to different products, the plug wire is adaptive to products of various specifications, the plug wire is enabled to keep a vertical shape in the installation process, press fitting operation is not influenced, the plug wire is adaptive to products of various specifications, and the application range is wide.

Preferably, the plug fixing structure comprises a fixing seat, a fixing tong and a tong driving device, a plug placing groove is formed in the fixing seat, an external socket contact hole is formed in the plug placing groove, the fixing tong is arranged on the fixing seat, and the fixing tong is connected with the tong driving device.

Therefore, the plug is placed on the plug placing groove in a mode, the plug is fixed by the fixing clamp, the plug can be detected with the IO interface connector without using a plug pulling mode, the phenomenon that the damage is caused by the adoption of the plug pulling mode is prevented, and the yield of the output product is further improved.

Preferably, the lower setting plate is also provided with a pair of infrared mounting detectors.

In conclusion, through setting up infrared installation detector, whether convenient discernment is installed in place, carries out the operation under the condition of preventing the wrong installation, leads to the product material to damage, extravagant material to make the yields of whole device improve, stop the unnecessary loss that the installation mistake brought simultaneously, accord with the environmental protection requirement.

Preferably, the display screen is mounted on the housing.

Therefore, the display screen is mounted on the shell, so that an operator can know the on-off condition in real time conveniently, the operator can be helped to perform subsequent repair operation, the human-computer interaction characteristic is achieved, and the operator can use the equipment conveniently.

Preferably, the fixing positions of the probe fixing structure and the plug wire fixing structure are in the same straight line.

Therefore, the fixing positions of the probe fixing structure and the plug wire fixing structure are arranged on the same straight line, so that the angles of two product raw materials are kept vertical during press mounting, press mounting errors caused by cheap reasons are eliminated, and the raw materials are damaged, so that the yield of the whole equipment is improved.

Compared with the prior art, the utility model has the beneficial effects that:

1. the traditional device is divided into two stations which are respectively responsible for twice pressing and necking, so that the utility model is provided; the U-shaped up-and-down transfer sliding plate is adopted, the press-fitting air cylinder is arranged on the U-shaped up-and-down transfer sliding plate, the probe placing clamping piece is arranged on the machine body of the press-fitting air cylinder, and the probe clamping groove is arranged on the output shaft of the press-fitting air cylinder, so that the installation fixing structure and the press-fitting structure are fixedly arranged into a whole, the press-fitting work is carried out without corresponding to a coordinate axis again, and the probe fixing structure penetrates through the necking part of the necking disc; after the pressure equipment is accomplished, transfer the slide from top to bottom through the U type with the junction transfer to the throat department carry on the throat can, need not to take off the back and install throat dish department again, combine two kinds of processes to a machine like this, save space more, need not to correspond the operation coordinate again simultaneously, the precision is higher to the product yields obtains promoting.

2. The U-shaped bracket is provided with the pressure cylinder, the probe fixing device and the wire fixing device, so that the wire and the probe are positioned on the same axis, the verticality is ensured, and the chip is not easily damaged.

3. The U-shaped up-and-down transfer sliding plate is provided with the fine adjustment structure, the height of the placed probe can be adjusted, so that the insertion depth of the chip can be adjusted, different chips can be adjusted, and the chip can be stably exerted.

4. The lower setting plate is also provided with a pair of infrared mounting detectors; the infrared installation detector is arranged to detect whether the probe and the wire are installed in place in the using process, and installation accuracy is improved.

5. The device for integrating and detecting the inside of the device is connected with a plug through an IO port of a PLC, when initial pressing is carried out, a product is detected, after the product is detected to be correct, complete pressing and necking work are carried out, the detection is carried out when the device is installed, the adjustment and the modification are convenient to carry out after problems occur, compared with the traditional method that the product is detected after assembly is finished, the product after pressing cannot be disassembled and assembled for use again, the device can carry out detection before the assembly is finished, maintenance personnel carry out maintenance and replacement respectively, the loss of raw materials is saved, the device has the advantage of saving cost, and the device is more in line with the requirement of environmental protection.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the structure provided inside the housing of the present invention;

FIG. 3 is a schematic view of the fastening structure of the present invention;

FIG. 4 is a schematic view of a probe fixing structure according to the present invention;

FIG. 5 is a schematic view of a plug wire fixing structure according to the present invention;

fig. 6 is a schematic view of a plug fixing structure of the present invention.

In the figure: 100. a necking disc; 200. a housing; 300. an upper setting plate; 400. a lower setting plate; 1. a fixed mounting device; 101. a support frame; 102. a probe fixing structure; 102a, pressing and mounting a cylinder fixing frame; 102b, pressing a cylinder; 102c, placing a clamping piece on the probe; 103. a U-shaped up-and-down transfer sliding plate; 104. a plug wire fixing structure; 104A and an upper end fixing structure; 104B, a lower wire end fixing structure; 104a, placing a groove at the upper end of the plug wire; 104b, fixing a cylinder at the upper end of the wire; 104c, an upper end pressing block; 104d, a lower end lifting cylinder; 104e, a wire plugging clamping hand cylinder; 105. a fine adjustment device; 105a, a fixed block, 105b and an adjusting block; 106. a driving cylinder; 2. a detection device; 201. a display screen; 202. an external socket; 203. a plug fixing structure; 203a, a fixed seat; 203b, fixing the clamping jaw; 203c, a gripper driving device; 3. and installing a detector by infrared.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.

Referring to fig. 1-6, an embodiment of the present invention is shown:

the utility model provides an integral type equipment that probe and detection line's connection detected, includes necking down dish and shell, equipment still includes fixed mounting device and detection device.

The shell is internally provided with an upper setting plate and a lower setting plate, the upper setting plate is provided with a necking disc placing slot hole and a fixed mounting device passing through the slot hole, the lower end of the fixed mounting device is arranged on the lower setting plate, the upper end of the fixed mounting device passes through the fixed mounting device and passes through the slot hole, and the necking disc is arranged on the necking disc placing slot hole.

Detection device sets up inside the shell, fixed mounting device includes the support frame, probe fixed knot constructs, the slide is transferred from top to bottom to the U type, plug wire fixed knot constructs and micromatic setting, the support frame is fixed to be set up under at the lower extreme setting on the board, the upper end is passed fixed mounting device and is passed the slotted hole, be equipped with the slide rail on the support frame, the slide rail sliding connection of slide through slider and support frame is transferred from top to bottom to the U type, it drives actuating cylinder to be equipped with between the slide is transferred from top to bottom to support frame and U type, the upper end of the slide is transferred from top to bottom to the U type is equipped with micromatic setting, micromatic setting is provided with probe fixed knot structure downwards, its lower extreme is equipped with plug wire fixed knot and constructs, probe fixed knot constructs the throat that passes the throat dish.

Detection device includes PLC, display screen and external socket, and external socket connection of electric lines PLC's IO mouth, PLC still electric connection have the display screen.

Furthermore, the fine adjustment device comprises a fixed block and an adjusting block; the fixed block is provided with a plurality of holes with different heights, the adjusting block is provided with a connecting hole, the adjusting block is connected with one of the holes on the fixed block through a bolt, and the lower end of the adjusting block is provided with a probe fixing structure.

Further, the probe fixing structure comprises a press fitting cylinder fixing frame, a press fitting cylinder and a probe placing fastener, the press fitting cylinder fixing frame is arranged at the upper end of the U-shaped up-and-down transfer sliding plate, the press fitting cylinder is arranged on the press fitting cylinder fixing frame, an output shaft of the press fitting cylinder faces downwards, the probe placing fastener is arranged on a machine body of the press fitting cylinder, the probe placing fastener is provided with a probe placing groove, and the output shaft of the press fitting cylinder extends into the probe placing groove and is provided with a probe clamping groove.

Further, on-line end fixed knot constructs including plug wire upper end standing groove, on-line end fixed cylinder and upper end briquetting, plug wire upper end standing groove and plug wire fixed bolster fixed connection, be equipped with on-line end fixed cylinder on plug wire upper end standing groove or the plug wire fixed bolster, be equipped with the upper end briquetting on the output shaft of on-line end fixed cylinder, the upper end briquetting agrees with plug wire upper end standing groove and forms the plug wire die cavity, plug wire lower extreme fixed knot constructs including lower extreme lift cylinder, plug wire tong cylinder, the fixed setting of lower extreme lift cylinder is on plug wire fixed bolster, be equipped with tong cylinder on its output shaft.

Furthermore, the plug fixing structure comprises a fixing seat, a fixing tong and a tong driving device, a plug placing groove is formed in the fixing seat, an external socket contact hole is formed in the plug placing groove, the fixing tong is arranged on the fixing seat, and the fixing tong is connected with the tong driving device.

Furthermore, a pair of infrared mounting detectors is arranged on the lower setting plate.

Further, a display screen is mounted on the housing.

Further, the fixing positions of the probe fixing structure and the plug wire fixing structure are located on the same straight line.

The working principle is as follows: 1. an operator firstly places a probe and a plug wire on the probe fixing structure and the plug wire fixing structure respectively, the probe placing clamp and a probe clamping groove of an output shaft of the press-fitting cylinder fix the probe, and infrared mounting detectors are arranged on two sides of the probe fixing structure and two sides of the plug wire fixing structure to detect whether the probe and the plug wire are mounted in place; meanwhile, the height of the probe is adjusted through the fine adjustment structure according to requirements, and the insertion depth of the chip is adjusted.

2. The installation position of the plug wire is provided with a wire upper end fixing structure and a wire lower end fixing structure which are used for fixing the upper end and the middle position of the plug wire respectively, and a lower end lifting cylinder of the wire lower end fixing structure is used for adjusting the fixed clamping position, so that the joint of the query and the probe is kept in a vertical state.

3. The plug of the plug wire is placed on a detection position on the equipment, namely the plug wire is externally connected with the socket and is fixed through the fixing clamp, and the plug is not required to be pulled out and inserted.

4. The press fitting cylinder presses downwards to preliminarily press the probe and the plug wire, the detection position is an IO port of the PLC, the PLC detects the probe after the plug is connected with the IO port, whether the probe is normally connected or disconnected is judged, and the press fitting cylinder carries out secondary press fitting after normal operation is detected, so that the probe and the plug wire are completely pressed.

5. After the pressing is completed, the fixing positions of the probe and the wire are on the same u-shaped support, and the u-shaped support is integrally lifted upwards under the driving of the electric cylinder, so that the joint of the probe and the wire in the step 4 is positioned at the necking part of the necking disc arranged at the position to perform necking fixing.

6. After the steps are completed, the probe fixing structure and the plug wire fixing structure are taken down, and then one-time processing and detection are completed.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (8)

1. The utility model provides an integral type equipment that is connected detection of probe and detection line, includes necking down dish and shell, its characterized in that: the device also comprises a fixed mounting device and a detection device;

an upper setting plate and a lower setting plate are arranged in the shell;

the upper setting plate is provided with a necking disc placing slot hole and a fixed mounting device penetrating through the slot hole;

the lower end of the fixed mounting device is arranged on the lower setting plate, the upper end of the fixed mounting device penetrates through the fixed mounting device and penetrates through the slotted hole, and the necking disc is arranged on the necking disc placing slotted hole;

the detection device is arranged inside the shell;

the fixed mounting device comprises a support frame, a probe fixing structure, a U-shaped up-and-down transfer sliding plate, a plug wire fixing structure and a fine adjustment device;

the lower end of the support frame is fixedly arranged on the lower setting plate, and the upper end of the support frame penetrates through the fixed mounting device and penetrates through the slotted hole;

the U-shaped up-and-down transfer sliding plate is connected with the sliding rail of the supporting frame in a sliding manner through a sliding block;

a driving cylinder is arranged between the supporting frame and the U-shaped up-down transfer sliding plate;

the upper end of the U-shaped up-and-down transfer sliding plate is provided with a fine adjustment device, the fine adjustment device is downwards provided with a probe fixing structure, and the lower end of the fine adjustment device is provided with a plug wire fixing structure;

the probe fixing structure penetrates through the necking part of the necking disc;

the detection device comprises a PLC, a display screen, an external socket and a plug fixing structure;

the external socket is connected with an IO port of the PLC through a wire;

a plug fixing structure is arranged at the external socket;

the PLC is also electrically connected with a display screen.

2. The integrated device for detecting connection of the probe and the detection wire according to claim 1, wherein: the fine adjustment device comprises a fixed block and an adjusting block; the adjustable probe is characterized in that a plurality of holes with different heights are formed in the fixed block, a connecting hole is formed in the adjusting block and is selectively connected with the holes in the fixed block through bolts, and a probe fixing structure is arranged at the lower end of the adjusting block.

3. The integrated device for detecting connection of the probe and the detection wire according to claim 1, wherein: the probe fixing structure comprises a press-fitting cylinder fixing frame, a press-fitting cylinder and a probe placing clamping piece;

the U-shaped upper end of transferring the slide from top to bottom is transferred to pressure equipment cylinder mount setting, be equipped with the pressure equipment cylinder on the pressure equipment cylinder mount, the output shaft of pressure equipment cylinder is downwards, it places the fastener to be equipped with the probe on the organism of pressure equipment cylinder, the probe is placed the fastener and is seted up the probe standing groove, the output shaft of pressure equipment cylinder stretches to in the probe standing groove and is equipped with the probe draw-in groove.

4. The integrated device for detecting connection of the probe and the detection wire according to claim 1, wherein: the plug wire fixing structure comprises an upper end fixing structure and a wire lower end fixing structure;

the wire upper end fixing structure comprises a wire inserting upper end placing groove, a wire upper end fixing air cylinder and an upper end pressing block;

the placing groove at the upper end of the plug wire is fixedly connected with the plug wire fixing support frame;

the wire upper end fixing air cylinder is arranged on the wire upper end placing groove or the wire fixing support frame;

an upper end pressing block is arranged on an output shaft of the wire upper end fixing air cylinder and is matched with a wire inserting upper end placing groove to form a wire inserting cavity;

the lower wire inserting end fixing structure comprises a lower end lifting cylinder and a wire inserting clamping hand cylinder;

the lower end lifting cylinder is fixedly arranged on the plug wire fixing support frame, and the output shaft of the lower end lifting cylinder is provided with a clamping cylinder.

5. The integrated device for detecting connection of the probe and the detection wire according to claim 1, wherein: the plug fixing structure comprises a fixing seat, a fixing clamp and a clamp driving device;

the fixed seat is provided with a plug placing groove, and the plug placing groove is provided with an external socket contact hole;

the fixing seat is provided with a fixing clamping hand, and the fixing clamping hand is connected with a clamping hand driving device.

6. The integrated device for detecting connection of the probe and the detection wire according to claim 1, wherein: and the lower setting plate is also provided with a pair of infrared mounting detectors.

7. The integrated device for detecting connection of the probe and the detection wire according to claim 1, wherein: the display screen is mounted on the housing.

8. The integrated device for detecting the connection of the probe and the detection line as claimed in claim 1, wherein: the fixing positions of the probe fixing structure and the plug wire fixing structure are on the same straight line.

Images