CN216767706U - Integrated air compressor - Google Patents
Integrated air compressor Download PDFInfo
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- CN216767706U CN216767706U CN202220433149.9U CN202220433149U CN216767706U CN 216767706 U CN216767706 U CN 216767706U CN 202220433149 U CN202220433149 U CN 202220433149U CN 216767706 U CN216767706 U CN 216767706U
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Abstract
The utility model discloses an integrated air compressor, which comprises an air filter, an air compression host, an oil-gas separator, an air-cooled cooler, a freezing dryer, a first air storage tank, a second air storage tank and a case, wherein the air filter is arranged on the air compression host; a partition plate assembly is fixed in the case and used for dividing an inner cavity of the case into a cold area and a hot area, an air filter, an air-cooled cooler, a freezing type dryer, a first air storage tank and a second air storage tank are all arranged in the cold area, and an air compression main machine and an oil-gas separator are all arranged in the hot area; the utility model not only improves the integration level of the air compressor system, reduces the material cost and the energy consumption of the air compressor system, but also brings convenience to the installation of the air compressor system, and in addition, all the components in the air compressor can be in a better working temperature.
Description
Technical Field
The utility model relates to the technical field of air compressors, in particular to an integrated air compressor.
Background
The air compressor is used for compressing air, and an air compressor system on the market at present mainly comprises an air compressor body, an air storage tank and a freezing type dryer, wherein the air compressor body, the air storage tank and the freezing type dryer are designed separately, so that the defects of high material cost, complex installation and high energy consumption exist; in addition, the air filter, the air compression main unit, the oil-gas separator and the air-cooled cooler in the air compressor body are randomly installed inside the chassis in the air compressor body, so that it is difficult to make the air filter, the air compression main unit, the oil-gas separator and the air-cooled cooler at a better working temperature, thereby affecting the compression efficiency of the air compressor on air; therefore, a structure that an air compressor, an air storage tank and a freezing type dryer are installed together also appears in the market at present, but the three devices are independently designed, the advantages of the three devices cannot be complemented, and the ideal effect of optimizing the comprehensive performance cannot be achieved.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects of the prior art, the utility model provides an integrated air compressor which not only improves the integration level of the air compressor and reduces the material cost and the energy consumption of the air compressor, but also brings convenience to the installation of an air compressor system, and in addition, all parts in the air compressor can work at a better working temperature.
The utility model discloses an integrated air compressor, which comprises an air filter, an air compression host, an oil-gas separator, an air-cooled cooler, a freezing type dryer, a first air storage tank, a second air storage tank and a case, wherein the air filter is arranged on the air compression host; the air filter, the air-cooled cooler, the freeze-drying machine, the first air storage tank and the second air storage tank are all installed in the cold area, and the air compression host and the oil-gas separator are all installed in the hot area.
The integrated air compressor is characterized in that a first air inlet is formed in the bottom of one side of the cold area, a first air outlet is formed in the top of the other side of the cold area, and a mesh plate is fixed at the first air outlet; by adopting the structure, cold air in the external environment can enter the cold area through the first air inlet and be discharged out of the case through the first air outlet, and the first air inlet is positioned at one side of the cold area, and the first air outlet is positioned at the other side of the cold area, so that the air from the external environment can flow in the cold area more fully and fully cool the air filter, the air-cooled cooler and the freezing dryer; in addition, through the setting of mesh plate, can avoid the foreign matter to fall into quick-witted case through first air outlet.
According to the integrated air compressor, the air-cooled cooler is fixed at the top of the cold area, and the air outlet end of the air-cooled cooler is vertically arranged corresponding to the first air outlet; after adopting this kind of structure, air-cooled cooler can absorb the air that is located the cold district better and pass through first air outlet with the air in the cold district outside quick-witted case, so, can accelerate the flow of the air in the cold district to can improve the cooling effect to air cleaner, air-cooled cooler and freeze drier.
The integrated air compressor is characterized in that a second air inlet is formed in the bottom of one side of a hot area, a second air outlet is formed in the top of the other side of the hot area, and a first grid plate and a second grid plate are respectively fixed at the second air inlet and the second air outlet; through the setting of second air intake and second air outlet, air in the external environment can enter into the hot district through the second air intake and discharge through the second air outlet, so, can realize cooling alone to air compression host computer and oil and gas separator to and can make air compression host computer and oil and gas separator carry out work under the operating temperature of preferred.
The integrated air compressor is characterized in that a control box is fixed in a machine case and is positioned in a cold area; after the control box is arranged in the cold area, the electronic device in the control box can be sufficiently cooled, so that the working stability, reliability and service life of the electronic device are improved.
After the structure is adopted, the utility model has the following advantages:
1. the air compressor adopts the design of a cold area and a hot area, and ensures that an air compression host machine and an oil-gas separator positioned in the hot area can work at a better working temperature; the air filter, the air-cooled cooler, the freezing dryer, the first air storage tank and the second air storage tank which are positioned in the cold area can work in a working environment lower than the normal temperature as far as possible, so that the air compressor is guaranteed to reach a heat balance state as soon as possible, the air compressor works more reasonably, and the efficiency is higher.
2. Through setting up first gas holder and second gas holder in quick-witted incasement, can make the structure of air compressor system compacter, more pleasing to the eye.
3. Through carrying out the integrated design with freeze dryer, first gas holder and second gas holder, can greatly improve the dewatering ability of first gas holder and second gas holder on the one hand, also can improve freeze dryer's gas-water separation ability simultaneously.
4. The residual cold energy generated by the freezing type dryer can enter a cold area, so that the energy recovery is ensured, and a good energy-saving effect can be achieved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a second perspective view of the present invention;
FIG. 3 is a schematic view of a first three-dimensional structure of the present invention with a portion of the chassis removed;
fig. 4 is a schematic perspective view of a second embodiment of the present invention with a portion of the chassis removed.
Detailed Description
In the following description, for purposes of explanation, numerous implementation details are set forth in order to provide a thorough understanding of the various embodiments of the present invention. It should be understood, however, that these implementation details are not to be interpreted as limiting the utility model. That is, in some embodiments of the utility model, such practical details are not necessary. In addition, some conventional structures and components are shown in simplified schematic form in the drawings.
In addition, the descriptions related to the first, the second, etc. in the present invention are only used for description purposes, do not particularly refer to an order or sequence, and do not limit the present invention, but only distinguish components or operations described in the same technical terms, and are not understood to indicate or imply relative importance or implicitly indicate the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
The integrated air compressor comprises an air filter 1, an air compression main machine 2, an oil-gas separator 3, an air-cooled cooler 4, a freezing type dryer 5, a first air storage tank 6, a second air storage tank 7 and a case 8; an air inlet of an air compression host machine 2 is connected with an air outlet of an air filter 1, an air outlet of the air compression host machine 2 is connected with an air inlet of an oil-gas separator 3, an air outlet of the oil-gas separator 3 is connected with an air inlet of an air-cooled cooler 4, an air outlet of the air-cooled cooler 4 is connected with an air inlet of a first air storage tank 6, an air outlet of the first air storage tank 6 is connected with an air inlet of a freezing dryer 5, an air outlet of the freezing dryer 5 is connected with an air inlet of a second air storage tank 7, a clapboard component 81 is fixed in a case 8, the clapboard component 81 is used for dividing an inner cavity of the case 8 into a cold area 82 and a hot area 83, the air filter 1 and the air-cooled cooler 4, the freezing type dryer 5, the first air storage tank 6 and the second air storage tank 7 are all installed in the cold area 82, and the air compression main machine 2 and the oil-gas separator 3 are all installed in the hot area 83; in above-mentioned structure, compressed air gets into the import of second gas holder at once after coming out from the export of freeze dryer, guarantees that the liquid water that the freeze dryer separated can get into the second gas holder and carry out more thorough gas-liquid separation to obtain more dry compressed air, the dewatering effect is better.
A first air inlet 821 is arranged at the bottom of one side of the cold area 82, a first air outlet 822 is arranged at the top of the other side of the cold area 82, and a mesh plate 823 is fixed at the first air outlet 822; by adopting the structure, cold air in the external environment can enter the cold area through the first air inlet and be discharged out of the case through the first air outlet, and the first air inlet is positioned at one side of the cold area, and the first air outlet is positioned at the other side of the cold area, so that the air from the external environment can flow in the cold area more fully and fully cool the air filter, the air-cooled cooler and the freezing dryer; in addition, through the setting of mesh plate, can avoid the foreign matter to fall into quick-witted case through first air outlet.
The air-cooled cooler 4 is fixed at the top of the cold area 82, and the air outlet end of the air-cooled cooler 4 is vertically arranged corresponding to the first air outlet 822; after adopting this kind of structure, air-cooled cooler can absorb the air that is located the cold district better and pass through first air outlet with the air in the cold district outside quick-witted case, so, can accelerate the flow of the air in the cold district to can improve the cooling effect to air cleaner, air-cooled cooler and freeze drier.
A second air inlet 831 is formed in the bottom of one side of the hot area 83, a second air outlet 832 is formed in the top of the other side of the hot area 83, and a first grating plate 833 and a second grating plate 834 are respectively fixed at the second air inlet 831 and the second air outlet 832; through the setting of second air intake and second air outlet, air in the external environment can enter into the hot district through the second air intake and discharge through the second air outlet, so, can realize cooling alone to air compression host computer and oil and gas separator to and can make air compression host computer and oil and gas separator carry out work under the operating temperature of preferred.
A control box 9 is fixed in the case 8, and the control box 9 is positioned in the cold area 82; after the control box is arranged in the cold area, the electronic device in the control box can be sufficiently cooled, so that the working stability, reliability and service life of the electronic device are improved.
The above description is only an embodiment of the present invention, and is not intended to limit the present invention. Various modifications and alterations to this invention will become apparent to those skilled in the art. Any modification, equivalent replacement, improvement or the like made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims (5)
1. An integrated air compressor comprises an air filter (1), an air compression main machine (2), an oil-gas separator (3), an air-cooled cooler (4), a freezing type dryer (5), a first air storage tank (6), a second air storage tank (7) and a case (8); the air inlet of air compression host computer (2) is connected with the gas outlet of air cleaner (1), the gas outlet of air compression host computer (2) is connected with the air inlet of oil and gas separator (3), the gas outlet of oil and gas separator (3) is connected with the air inlet of air-cooled cooler (4), the gas outlet of air-cooled cooler (4) is connected with the air inlet of first gas holder (6), the gas outlet of first gas holder (6) is connected with the air inlet of freeze dryer (5), the gas outlet of freeze dryer (5) is connected with the air inlet of second gas holder (7), its characterized in that: a partition plate assembly (81) is fixed in the case (8), the partition plate assembly (81) is used for dividing an inner cavity of the case (8) into a cold area (82) and a hot area (83), the air filter (1), the air-cooled cooler (4), the freezing type dryer (5), the first air storage tank (6) and the second air storage tank (7) are all installed in the cold area (82), and the air compression main machine (2) and the oil-gas separator (3) are all installed in the hot area (83).
2. The integrated air compressor of claim 1, wherein a first air inlet (821) is formed in the bottom of one side of the cold area (82), a first air outlet (822) is formed in the top of the other side of the cold area (82), and a mesh plate (823) is fixed at the first air outlet (822).
3. The integrated air compressor according to claim 2, wherein the air-cooled cooler (4) is fixed on the top of the cold area (82), and the air outlet end of the air-cooled cooler (4) is vertically arranged corresponding to the first air outlet (822).
4. The integrated air compressor as claimed in claim 1, wherein a second air inlet (831) is disposed at a bottom of one side of the hot area (83), a second air outlet (832) is disposed at a top of the other side of the hot area (83), and a first grid plate (833) and a second grid plate (834) are respectively fixed at the second air inlet (831) and the second air outlet (832).
5. The integrated air compressor according to claim 1, characterized in that a control box (9) is fixed inside the cabinet (8), the control box (9) being located in a cold area (82).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220433149.9U CN216767706U (en) | 2022-03-01 | 2022-03-01 | Integrated air compressor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220433149.9U CN216767706U (en) | 2022-03-01 | 2022-03-01 | Integrated air compressor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216767706U true CN216767706U (en) | 2022-06-17 |
Family
ID=81958376
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220433149.9U Active CN216767706U (en) | 2022-03-01 | 2022-03-01 | Integrated air compressor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216767706U (en) |
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2022
- 2022-03-01 CN CN202220433149.9U patent/CN216767706U/en active Active
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