CN216763370U

CN216763370U - Steel ball production is with connecing material system

Info

Publication number: CN216763370U
Application number: CN202220152760.4U
Authority: CN
Inventors: 张玉杰
Original assignee: SHIJIAZHUANG CHENGDA WEARABLE MATERIALS CO Ltd
Current assignee: SHIJIAZHUANG CHENGDA WEARABLE MATERIALS CO Ltd
Priority date: 2022-01-20
Filing date: 2022-01-20
Publication date: 2022-06-17
Anticipated expiration: 2032-01-20

Abstract

The utility model relates to the technical field of steel ball production, in particular to a material receiving system for steel ball production; the device comprises a containing basket, wherein the top of the containing basket is provided with an opening, and the containing basket is positioned in a material receiving groove formed in the ground; the containing baskets are provided with at least two groups, each group of containing baskets comprises two containing baskets, and each containing basket is provided with a lifting lug; connect the silo in to slide and be connected with under drive assembly's drive, can follow the slide plate that connects silo length direction to slide, the splendid attire basket can be dismantled and connect on the slide plate. The utility model achieves the effect of improving the production efficiency of the steel balls conveniently.

Description

Steel ball production is with connecing material system

Technical Field

The utility model relates to the technical field of steel ball production, in particular to a material receiving system for steel ball production.

Background

The steel ball production line is mainly used for producing steel balls matched with the ball mill (widely used in the industries of mines, cement, power generation and the like), and along with the development of the technology, the traditional method is gradually replaced by a mode of casting the steel balls by adopting an automatic steel ball production line. The automatic steel ball production line generally comprises a rotary annular workbench, a filling device, a casting device, a ball falling device, a sand falling device and the like, wherein the annular workbench is arranged on the ground, the filling device, the casting device, the ball falling device and the sand falling device are all arranged on the inner side of the annular workbench, a receiving groove is formed in the position, corresponding to the ball falling device, of the outer side of the annular workbench on the ground, and a containing basket is arranged in the receiving groove.

Specifically, the filling device is used for injecting raw materials or casting sand into the casting device, the casting device is used for casting and molding the raw materials and the casting sand, and the ball falling device and the sand falling device are respectively used for recovering steel balls obtained through casting or sand after casting. The ball falling equipment is generally provided with two discharge ports, so that two containing baskets need to be placed in the receiving trough, and the steel balls obtained by casting respectively fall into the two containing baskets from the two discharge ports; after the containing basket is completely contained, the worker needs to lift the containing basket out of the receiving groove by means of a lifting tool, and lift two empty containing baskets to positions right opposite to the two discharge ports so as to discharge balls in time by ball falling equipment.

Above-mentioned in-process, when two splendid attire baskets that finish to the splendid attire hoist, two empty splendid attire baskets in addition can't aim at with two discharge gates in time to easily lead to steel ball splendid attire inefficiency, and then be unfavorable for improving steel ball production efficiency.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a material receiving system for steel ball production, which aims to solve the problem that a containing basket cannot be aligned with a discharge hole, so that the steel ball containing efficiency is improved, and the steel ball production efficiency is further improved.

In order to achieve the purpose, the utility model adopts the following technical scheme:

a receiving system for steel ball production comprises a containing basket, wherein the top of the containing basket is provided with an opening, and the containing basket is positioned in a receiving groove formed in the ground; the containing baskets are provided with at least two groups, each group of containing baskets comprises two containing baskets, and each containing basket is provided with a lifting lug; the material receiving groove is connected with a sliding plate which can slide along the length direction of the material receiving groove under the driving of a driving assembly in a sliding manner, and the containing basket is detachably connected to the sliding plate.

As a limitation, at least two mutually parallel slide ways are arranged on the inner bottom wall of the material receiving groove, mutually parallel limiting slide grooves are formed in the upper surfaces of the slide ways, and the length directions of the slide ways and the limiting slide grooves are parallel to the length direction of the material receiving groove; the position of the bottom of the sliding plate corresponding to the sliding groove is provided with a limiting strip, and the limiting strip is inserted into the limiting sliding groove and is in sliding fit with the limiting sliding groove under the action of the driving assembly.

As a second limitation, the driving assembly comprises a first motor, a driving shaft coaxially fixed with the first motor, a rotating shaft rotatably connected between the two slide ways positioned at the middle, and a conveying belt sleeved on the driving shaft and the rotating shaft, wherein the bottom of the sliding plate is fixed with the upper surface of the conveying belt; the tops of the driving shaft and the rotating shaft are lower than the upper surfaces of the slideways, the driving shaft is also rotatably connected with the two slideways positioned at the middlemost, and the first motor is fixedly arranged on the side wall of one of the slideways; the bottom of the conveying belt is higher than the bottom of the material receiving groove.

As the limitation to the driving shaft and the rotating shaft, two circles of clamping columns are rotatably connected to the circumferential side walls of the driving shaft and the rotating shaft, the center of gravity of each circle of clamping column is located on the same circle, and the rotating axis of each clamping column is perpendicular to the circumferential side wall of the driving shaft or the rotating shaft; the two side walls of the conveying belt are respectively abutted against the circumferential side walls of the corresponding clamping columns.

As a limitation on the sliding plate, at least two fixing screws are vertically arranged on the sliding plate corresponding to the positions of the containing baskets, and the fixing screws penetrate through the sliding plate and are in threaded connection with the sliding plate; the fixed slot that supplies the clamping screw thread to penetrate is seted up to splendid attire basket bottom, and the corresponding clamping screw department in slide board bottom all is equipped with the power component who is used for driving the clamping screw thread to penetrate the fixed slot.

And as the limitation to the power assembly, the power assembly comprises a second motor fixedly arranged at the bottom of the sliding plate, a driving gear coaxially fixed with the second motor and a driven gear meshed with the driving gear, wherein the driving gear and the driven gear are both rotatably connected with the bottom of the sliding plate, the driven gear is in threaded connection with the corresponding fixed screw, and the driven gear and the central shaft of the corresponding fixed screw are positioned on the same straight line.

And as a further limitation, the device also comprises a control system, wherein the control system comprises a detection unit, a switch unit, a control unit and an alarm unit, the signal output ends of the detection unit and the switch unit are connected with the signal input end of the control unit, and the signal output end of the control unit is connected with the first motor, the second motor and the alarm unit.

As a limit to the control system, the detection unit comprises a weight sensor, the weight sensor is arranged on the inner bottom wall of the containing basket, and the force-bearing side of the weight sensor faces upwards; the switch unit comprises a first control button and a second control button, the control unit comprises a controller, the signal output ends of the first control button and the second control button are connected with the signal input end of the controller, and the signal output end of the controller is connected with the signal input ends of the first motor and the second motor; the alarm unit comprises an alarm, and the signal input end of the alarm is connected with the signal output end of the controller.

Due to the adoption of the technical scheme, compared with the prior art, the utility model has the technical progress that:

(1) according to the utility model, the material receiving groove is arranged on the ground, at least two groups of containing baskets are arranged in the material receiving groove, and the driving assembly is arranged in the material receiving groove so as to alternately move empty containing baskets to the position below the discharge hole, so that the material can be received in time, and the risk of material accumulation is reduced; furthermore, after the containing basket finishes receiving the materials, the containing basket can be lifted out in time by means of a lifting tool so as to be convenient for the empty containing basket to be placed in time; the containing basket is arranged in the receiving groove, and the driving assembly is arranged in the receiving groove, so that the discharging smoothness of the ball falling equipment is improved, the efficiency of containing the cast steel balls is improved, and the production efficiency of the steel balls is improved;

(2) according to the utility model, the fixing screw and the power assembly are arranged at the bottom of the sliding plate, so that when the containing basket is required to be separated from the sliding plate, only the second motor is required to drive the driving gear to rotate, the driving gear rotates to drive the driven gear to rotate, the driven gear rotates to drive the fixing screw to be separated from the fixing groove, and at the moment, the containing basket can be lifted out of the receiving groove by means of the lifting tool; the matching of the fixed screw and the power assembly provides convenience for the assembly and disassembly of the containing basket and the sliding plate;

(3) according to the utility model, through the arrangement of the control system, a worker can move the containing basket or disassemble and assemble the containing basket and the sliding plate only by pressing the first control button or the second control button when necessary; meanwhile, the alarm unit is arranged, so that the worker can control the containing basket to move in time, and the production efficiency of the steel balls is further improved.

The utility model belongs to the technical field of steel ball production, and provides convenience for timely moving, dismounting and mounting of the containing baskets, so that smooth discharging of ball dropping equipment is facilitated, convenience is provided for containing the steel balls obtained by casting, and further, the production efficiency of the steel balls is facilitated.

Drawings

FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present invention;

FIG. 2 is a partial schematic view of an embodiment of the present invention showing a first electric machine;

FIG. 3 is a partial cross-sectional view of an embodiment of the present invention showing the positional relationship of the conveyor belts;

FIG. 4 is an enlarged view of a portion A of FIG. 3 showing the power module;

fig. 5 is a control schematic diagram of a display control system according to an embodiment of the present invention.

In the figure: 1. a ground surface; 11. a material receiving groove; 111. a slideway; 1111. a limiting chute; 12. a slide plate; 121. a limiting strip; 122. fixing the screw rod; 2. a containing basket; 21. lifting lugs; 22. fixing grooves; 3. a drive assembly; 31. a first motor; 32. a drive shaft; 321. a position clamping column; 33. a rotating shaft; 34. a conveyor belt; 4. a power assembly; 41. a second motor; 42. a driving gear; 43. a driven gear; 5. and (5) controlling the system.

Detailed Description

The present embodiment will be described in further detail with reference to the accompanying drawings.

Embodiment is material receiving system for steel ball production

Referring to fig. 1 and 2, the present embodiment includes two sets of holding baskets 2, a sliding plate 12 detachably connected to the bottom of each holding basket 2, and a driving assembly 3 for driving the sliding plate 12 to slide. Wherein, containing basket 2 is located the silo 11 that connects that ground 1 seted up, specifically: the ground 1 is provided with a material receiving groove 11, and the length direction of the material receiving groove 11 is vertical to the discharging direction of the two discharging holes. Containing basket 2, slide plate 12 and drive assembly 3 all are located and connect silo 11, and every group containing basket 2 all includes two containing basket 2, and the position that each containing basket 2 lateral wall is close to the top has all set firmly lug 21. The containing baskets 2 are hollow and are cubic with an opening at the top, and the openings of the two containing baskets 2 in the same group are respectively opposite to the two discharge holes.

Referring to fig. 1 and 2, two parallel slideways 111 are fixedly arranged on the inner bottom wall of the material receiving groove 11, and the sliding plate 12 is located above the slideways 111. The position that the board 12 bottoms of sliding corresponds slide 111 all sets firmly spacing strip 121, and slide 111 upper surface is seted up and is supplied spacing strip 121 male spacing spout 1111, and the length direction of spacing spout 1111 and spacing strip 121 all is on a parallel with the length direction of spread groove, and spacing spout 1111 length is unanimous with slide 111 length.

Referring to fig. 1 and 2, the driving assembly 3 is disposed at the bottom of the receiving trough 11, and the driving assembly 3 includes a first motor 31, a driving shaft 32, a rotating shaft 33, and a conveyor belt 34 sleeved between the driving shaft 32 and the rotating shaft 33. The driving shaft 32 and the rotating shaft 33 are both rotatably connected between the two slideways 111, the axis of the rotating shaft 33 is perpendicular to the length direction of the slideways 111, and the driving shaft 32 and the rotating shaft 33 are respectively located at positions close to two ends of the slideways 111. The first motor 31 is fixed on a side wall of one of the slide ways 111 and is coaxially fixed with the driving shaft 32. The bottom of the sliding board 12 is fixedly connected with the surface of the conveyor belt 34, and the first motor 31 drives the conveyor belt 34 to rotate between the drive shaft 32 and the rotating shaft 33 through the drive shaft 32.

Referring to fig. 1 and 2, two rings of the positioning posts 321 are rotatably connected to the circumferential side walls of the driving shaft 32 and the rotating shaft 33, and the rotating axis is perpendicular to the length direction of the driving shaft 32 or the rotating shaft 33. The screens post 321 is cylindric, and the focus of every ring screens post 321 all falls on same circle, and screens post 321 circumference lateral wall and the lateral wall of conveyer belt 34 cooperation of sliding. The thickness of the conveyor belt 34 is smaller than the length of the clamping column 321, and the bottom of the conveyor belt is higher than the bottom of the material receiving groove 11.

Referring to fig. 3 and 4, the bottom of the sliding plate 12 is connected with two fixing screws 122 corresponding to the positions of the containing baskets 2, the positions of the bottoms of the containing baskets 2 corresponding to the fixing screws 122 are provided with fixing grooves 22, and the fixing screws 122 penetrate into the corresponding fixing grooves 22 through the threads after the sliding plate 12 passes. The bottom of the sliding plate 12 is provided with a power assembly 4 at a position corresponding to the fixing screw 122, the power assembly 4 includes a second motor 41, a driving gear 42, and a driven gear 43 engaged with the driving gear 42, wherein the driving gear 42 and the driven gear 43 are both rotatably connected to the sliding plate 12, and the fixing screw 122 penetrates through the driven gear 43 and is coaxially fixed to the driven gear 43.

Referring to fig. 2 and 5, the present embodiment further includes a control system 5, where the control system 5 includes a detection unit, a switch unit, a control unit, and a control unit, where the detection unit includes a weight sensor, a weighing plate is disposed on a bottom wall of the containing basket 2, and the weight sensor is disposed at the bottom of the weighing plate and is used for detecting a weight borne by the weighing plate. The switch unit comprises a first control button and a second control button, the control unit comprises a controller, the first control button and the second control button are arranged on the remote control terminal, the signal output ends of the first control button and the second control button are connected to the signal input end of the control unit, and the signal output end of the control unit is connected to the signal input ends of the first motor 31 and the second motor 41. The alarm unit comprises an alarm, and the signal input end of the alarm is connected with the signal output end of the controller. In practical use, the first control button and the second control button can be arranged on a mobile phone of a worker.

The implementation principle of the embodiment is as follows: when the material receiving is needed, a worker can firstly press a first control button, at the moment, the controller controls the first motor 31 to drive the conveying belt 34 to rotate between the driving shaft 32 and the rotating shaft 33 so as to drive the openings of one group of containing baskets 2 to be respectively opposite to the two discharge holes, and at the moment, the ball falling equipment is controlled to discharge the material, so that the material receiving of the containing baskets 2 is realized. In the material receiving process, the weight sensor can detect the weight of materials inside the corresponding containing basket 2 in real time and output a detection signal to the controller, the controller compares the weight value corresponding to the detection signal with the weight reference value when receiving the monitoring signal, and outputs an alarm signal to the alarm when the weight value corresponding to the monitoring signal is not smaller than the weight reference value, the alarm responds to the alarm signal to give an alarm indication, so that a worker can place the next empty containing basket 2 below the two discharge ports by pressing the first control button in time when hearing the alarm indication, thereby effectively saving the material receiving time and improving the material receiving efficiency.

When one group of containing basket 2 meets the material and finishes needing hoist and mount and fall the material, the staff accessible makes controller control second motor 41 drive driving gear 42 and rotates according to pressing down second control button to finally drive clamping screw 122 and rotate, be less than containing basket 2 bottom until clamping screw 122 top, thereby make containing basket 2 be in free state, facilitate for the hoist and mount of containing basket 2.

Claims

1. A receiving system for steel ball production comprises a containing basket (2), wherein the top of the containing basket (2) is provided with an opening, and the containing basket (2) is positioned in a receiving groove (11) formed in the ground (1); the portable basket is characterized in that at least two groups of containing baskets (2) are arranged, each group of containing baskets (2) comprises two containing baskets (2), and each containing basket (2) is provided with a lifting lug (21); the receiving groove (11) is connected with a sliding plate (12) which is driven by the driving component (3) to slide along the length direction of the receiving groove (11), and the containing basket (2) is detachably connected to the sliding plate (12).

2. The receiving system for the steel ball production according to claim 1, wherein the bottom wall of the receiving trough (11) is provided with at least two mutually parallel slideways (111), the upper surfaces of the slideways (111) are respectively provided with mutually parallel limiting sliding chutes (1111), and the length directions of the slideways (111) and the limiting sliding chutes (1111) are both parallel to the length direction of the receiving trough (11); the position of the bottom of the sliding plate (12) corresponding to the sliding groove is provided with a limiting strip (121), the limiting strip (121) is inserted into the limiting sliding groove (1111) and is in sliding fit with the limiting sliding groove (1111) under the action of the driving assembly (3).

3. The receiving system for producing the steel balls according to claim 1 or 2, wherein the driving assembly (3) comprises a first motor (31), a driving shaft (32) coaxially fixed with the first motor (31), a rotating shaft (33) rotatably connected between the two slide ways (111) at the middle, and a conveying belt (34) sleeved on the driving shaft (32) and the rotating shaft (33), and the bottom of the sliding plate (12) is fixed with the upper surface of the conveying belt (34); the tops of the driving shaft (32) and the rotating shaft (33) are lower than the upper surfaces of the slide ways (111), the driving shaft (32) is also rotatably connected with the two slide ways (111) positioned at the middle, and the first motor (31) is fixedly arranged on the side wall of one slide way (111); the bottom of the conveyor belt (34) is higher than the bottom of the receiving groove (11).

4. The receiving system for steel ball production according to claim 3, wherein two rings of the positioning posts (321) are rotatably connected to circumferential side walls of the driving shaft (32) and the rotating shaft (33), the center of gravity of each ring of the positioning posts (321) is located on the same circle, and the rotating axis of each positioning post (321) is perpendicular to the circumferential side wall of the driving shaft (32) or the rotating shaft (33); both side walls of the conveyor belt (34) are respectively abutted against the circumferential side walls of the corresponding position clamping columns (321).

5. The receiving system for producing the steel balls according to claim 3, wherein at least two fixing screws (122) are vertically arranged on the sliding plate (12) at positions corresponding to the containing baskets (2), and the fixing screws (122) penetrate through the sliding plate (12) and are in threaded connection with the sliding plate (12); the bottom of the containing basket (2) is provided with a fixing groove (22) for the thread of the fixing screw rod (122) to penetrate, and the bottom of the sliding plate (12) corresponding to the fixing screw rod (122) is provided with a power assembly (4) for driving the thread of the fixing screw rod (122) to penetrate into the fixing groove (22).

6. The receiving system for steel ball production according to claim 5, wherein the power assembly (4) comprises a second motor (41) fixedly arranged at the bottom of the sliding plate (12), a driving gear (42) coaxially fixed with the second motor (41), and a driven gear (43) engaged with the driving gear (42), wherein the driving gear (42) and the driven gear (43) are both rotatably connected with the bottom of the sliding plate (12), the driven gear (43) is in threaded connection with the corresponding fixing screw (122), and the driven gear (43) and the central shaft of the corresponding fixing screw (122) are located on the same straight line.

7. The receiving system for steel ball production according to claim 6, further comprising a control system (5), wherein the control system (5) comprises a detection unit, a switch unit, a control unit and an alarm unit, wherein signal output ends of the detection unit and the switch unit are connected to a signal input end of the control unit, and a signal output end of the control unit is connected to the first motor (31), the second motor (41) and the alarm unit.

8. The receiving system for producing the steel balls according to claim 7, wherein the detection unit comprises a weight sensor, the weight sensor is arranged on the inner bottom wall of the containing basket (2), and the force-bearing side of the weight sensor faces upwards; the switch unit comprises a first control button and a second control button, the control unit comprises a controller, the signal output ends of the first control button and the second control button are connected with the signal input end of the controller, and the signal output end of the controller is connected with the signal input ends of the first motor (31) and the second motor (41); the alarm unit comprises an alarm, and the signal input end of the alarm is connected with the signal output end of the controller.