CN216763320U - Weighing belt feeder - Google Patents
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- CN216763320U CN216763320U CN202220446730.4U CN202220446730U CN216763320U CN 216763320 U CN216763320 U CN 216763320U CN 202220446730 U CN202220446730 U CN 202220446730U CN 216763320 U CN216763320 U CN 216763320U
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- 238000005303 weighing Methods 0.000 title claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 90
- 239000004698 Polyethylene Substances 0.000 claims abstract description 13
- -1 polyethylene Polymers 0.000 claims abstract description 13
- 229920000573 polyethylene Polymers 0.000 claims abstract description 13
- 229920000642 polymer Polymers 0.000 claims 1
- 238000000034 method Methods 0.000 description 17
- 239000008187 granular material Substances 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000009931 harmful effect Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 239000013590 bulk material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种称重带式给料机,属于物料输送装备领域技术。The utility model relates to a weighing belt feeder, which belongs to the technology in the field of material conveying equipment.
背景技术Background technique
现代工业大量使用给料机进行物料的输送转运,随着现代工业的进步以及对工业控制要求的提高,在物料转运过程中对物料进行重量计量的应用越来越多。由于带式给料机具有运行平稳,给料量调整方便,功耗低等一系列优点,同时通过在输送带下部直接安装称量装置即可实现对物料的重量及给料量进行计量,因此在生产中得到了广泛的应用,但是这种具有称重功能的带式给料机在实际使用过程中也存在如下的问题:当给料物料中存在大块物料时,要求给料机的出口尺寸要足够大,以保证物料在不出现卡堵的情况下顺利地通过给料机送出,这样,在带式给料机内的物料的厚度就比较大,为了顺利实现这些物料的输送和称量,必须采用比较高的槽体来限制物料的散开,但有了槽体之后,物料在槽体内与槽体之间产生相互作用,影响到皮带上物料向下作用的重力的大小,同时大块物料在槽体内向前输送,必然与槽体之间发生摩擦和冲击作用,由于给料过程中槽体不动,而槽体下部的输送带处于不停的运动过程中,两者时间具有一定的间隙,在给料过程中,细碎物料也可能会进入到该缝隙内,并在皮带运动过程中出现卡堵,所有这些因素都会严重影响到给料机输送带下部安装的的称重装置的称量精度,由此严重限制了称重带式给料机的正常应用,为此必须采取新的工艺手段加以解决。Modern industry uses a large number of feeders to transport materials. With the progress of modern industry and the improvement of industrial control requirements, there are more and more applications of weight measurement of materials in the process of material transport. Because the belt feeder has a series of advantages such as stable operation, convenient adjustment of the feeding amount, and low power consumption, and at the same time, the weight of the material and the feeding amount can be measured by directly installing the weighing device at the lower part of the conveyor belt. It has been widely used in production, but this kind of belt feeder with weighing function also has the following problems in the actual use process: when there are large pieces of material in the feeding material, the outlet of the feeder is required. The size should be large enough to ensure that the materials are smoothly sent out through the feeder without jamming. In this way, the thickness of the materials in the belt feeder is relatively large. In order to smoothly realize the transportation and weighing of these materials. A relatively high tank body must be used to limit the dispersal of the material, but after the tank body, the material interacts between the tank body and the tank body, which affects the downward gravity of the material on the belt, and at the same time When the bulk material is transported forward in the tank, friction and impact will inevitably occur with the tank. Since the tank does not move during the feeding process, and the conveyor belt at the bottom of the tank is in constant motion, the time between the two is There is a certain gap. During the feeding process, the finely divided materials may also enter the gap, and the belt will be jammed during the movement of the belt. All these factors will seriously affect the weighing device installed at the lower part of the conveyor belt of the feeder. The weighing accuracy of the device severely limits the normal application of the weighing belt feeder, and new technological means must be adopted to solve this problem.
实用新型内容Utility model content
本实用新型的目的就是提供这样一种称重带式给料机,它能有效地解决称重带式给料机在使用过程中存在的称量精度不准的问题。The purpose of the utility model is to provide such a weighing belt feeder, which can effectively solve the problem of inaccurate weighing accuracy existing in the use process of the weighing belt feeder.
本实用新型的目的是这样实现的:一种称重带式给料机,包含带式输送装置、导料溜槽、皮带秤,皮带秤安装在输送装置的环形输送带的内圈,所述导料溜槽上部连接在料仓下部,所述带式输送装置安装在所述导料溜槽的下部,所述导料溜槽在高度方向上为上小下大的八字形结构,在给料方向上也为入小出大的锥形结构。The purpose of the utility model is achieved as follows: a weighing belt feeder includes a belt conveying device, a material guide chute, and a belt scale. The belt scale is installed on the inner ring of the annular conveyor belt of the conveying device. The upper part of the material chute is connected to the lower part of the material silo, and the belt conveying device is installed at the lower part of the material guide chute. It is a tapered structure with a small size and a large size.
所述导料溜槽距离输送带外沿之间的距离大于导料溜槽和输送带之间最大缝隙高度的1.5倍。The distance between the guide chute and the outer edge of the conveyor belt is greater than 1.5 times the height of the maximum gap between the guide chute and the conveyor belt.
在导料溜槽外侧设置有高分子聚乙烯材料的挡料板。A baffle plate made of high molecular polyethylene material is arranged on the outside of the guide chute.
所述挡料板距离导料溜槽外侧的距离大于导料溜槽与输送带之间最大间隙的1.2倍。The distance between the baffle plate and the outside of the material guide chute is greater than 1.2 times the maximum gap between the material guide chute and the conveyor belt.
在导料溜槽内部敷设有高分子聚乙烯衬板。A high-molecular polyethylene lining board is laid inside the guide chute.
导料溜槽在高度方向上为上小下大的八字形结构,降低了物料在给料机导料溜槽之内由于厚度增加而带来的物料对导料溜槽侧压增加值,解决了由于侧压造成的传递到带式给料机输送带上的压力不准确以及皮带秤称量精度降低的问题。导料溜槽在带式给料机给料方向上为入小出大的锥形结构,使得物料在运动方向上宽度和面积均逐渐增加,降低了物料内存在的块状物料等杂物在其内出现卡堵的可能性,消除了由于大块物料卡堵后对输送带下部安装的皮带秤给料过程中产生的冲击振动,从而有效地提高了皮带秤的称量精度。The material guide chute is a figure-eight structure with a small upper part and a large bottom in the height direction, which reduces the increase in the lateral pressure of the material on the material guide chute due to the increase in thickness of the material in the material guide chute of the feeder, and solves the problem of side pressure. Inaccurate pressure transmitted to the conveyor belt of the belt feeder caused by pressure and the problem of reduced weighing accuracy of the belt scale. In the feeding direction of the belt feeder, the guide chute is a conical structure with small in and out large, so that the width and area of the material in the moving direction gradually increase, reducing the block material and other debris existing in the material. The possibility of jamming inside eliminates the shock and vibration generated during the feeding process of the belt scale installed at the lower part of the conveyor belt after the blockage of large materials, thereby effectively improving the weighing accuracy of the belt scale.
由于导料溜槽在给料过程中固定不动,而其下部的输送带固定不动,这样导料溜槽和带式给料机的输送带之间存在缝隙,在给料过程中不可避免的会出现颗粒状物料在此缝隙内卡堵的问题,出现卡堵后,输送带上的受力出现变化,直接影响到下部皮带秤的称量精度,为此将导料溜槽下部与输送带之间的缝隙也设计为入小出大的锥形结构,这样物料在向前运动的过程中即使出现物料颗粒卡在输送带和导料溜槽的缝隙之间,但由于向前运动的过程中缝隙的尺寸逐渐增大,这样卡住的颗粒状物料能够很快顺利流出,消除卡堵,从而消除其对皮带秤称量精度的影响。Since the guide chute is fixed during the feeding process, and the conveyor belt at its lower part is fixed, there is a gap between the guide chute and the conveyor belt of the belt feeder, which will inevitably occur during the feeding process. The problem of granular material jamming in this gap occurs. After the jamming occurs, the force on the conveyor belt changes, which directly affects the weighing accuracy of the lower belt scale. The gap is also designed as a conical structure with a small entry and a large one, so that even if the material particles are stuck between the gap between the conveyor belt and the material guide chute during the forward movement of the material, due to the gap in the forward movement process. The size is gradually increased, so that the stuck granular materials can flow out quickly and smoothly, eliminating the jam, thereby eliminating its influence on the weighing accuracy of the belt scale.
由于导料溜槽和输送带之间存在缝隙,同时缝隙随着给料距离的增加也不断加大,这样物料有可能从该缝隙内向外扩散,并从输送带两侧溜出到给料机输送带的下部,对带式给料机的运行带来影响,将导料溜槽距离输送带外沿之间的距离大于导料溜槽和输送带之间最大缝隙高度的1.5倍,可以有效的预防物料溜出输送带边沿。Since there is a gap between the guide chute and the conveyor belt, and the gap increases with the increase of the feeding distance, the material may spread out from the gap and slip out from both sides of the conveyor belt to the feeder for conveying. The lower part of the belt has an impact on the operation of the belt feeder. The distance between the guide chute and the outer edge of the conveyor belt is greater than 1.5 times the maximum gap height between the guide chute and the conveyor belt, which can effectively prevent material Slip off the edge of the conveyor belt.
在导料溜槽外侧设置有高分子聚乙烯材料的挡料板,安装的挡料板距离导料溜槽外侧的距离大于导料溜槽与输送带之间最大间隙的1.2倍,这样在给料过程中即使有物料从导料溜槽和输送带的缝隙中溢出,由于有挡料板的限制,因此也不会流出到输送带下部对带式给料机的运行造成有害影响。如果有个别颗粒进入到导料板和输送带之间的缝隙内,由于其数量较少,加之高分子聚乙烯具有动摩擦系数小,同时具有一定的弹性,因此其产生的有害作用也较小,对于皮带秤的称量精度的影响也较小。A baffle plate made of high molecular polyethylene material is arranged on the outside of the guide chute, and the distance between the installed baffle plate and the outside of the guide chute is greater than 1.2 times the maximum gap between the guide chute and the conveyor belt, so that during the feeding process Even if there is material overflowing from the gap between the guide chute and the conveyor belt, due to the restriction of the baffle plate, it will not flow out to the lower part of the conveyor belt and cause harmful effects to the operation of the belt feeder. If there are individual particles entering the gap between the guide plate and the conveyor belt, due to the small number of them, coupled with the small coefficient of kinetic friction of high molecular polyethylene and a certain elasticity, the harmful effects are also small. The impact on the weighing accuracy of the belt scale is also small.
在导料溜槽内部敷设有高分子聚乙烯衬板,当物料在导料溜槽内给料时,由于高分子聚乙烯动摩擦系数小,与物料之间的相互摩擦作用也较小,因此可以降低物料在导料溜槽内移动过程中可能出现的对皮带秤上作用压力波动的影响,提高皮带秤的称量精度。A high-molecular polyethylene liner is laid inside the guide chute. When the material is fed in the guide chute, due to the small kinetic friction coefficient of high-molecular polyethylene and the small friction between the material and the material, the material can be reduced. The possible influence on the pressure fluctuation on the belt scale during the moving process in the guide chute improves the weighing accuracy of the belt scale.
附图说明Description of drawings
附图1和2所示为本实用新型实施例的结构原理图,其中,图1所示为本实用新型结构原理图的正视剖面图,图2所示为图1的右视图。The accompanying
具体实施方式Detailed ways
在图1和图2所示的实施例中,各零件序号的意义如下:1、运送机;2、出料槽;3、滚筒;4、输送带:5、支架;6、导料溜槽;7、料仓;8、闸门;9、挡料板;10、皮带秤;11、衬板。In the embodiment shown in Fig. 1 and Fig. 2, the meaning of each part number is as follows: 1. Conveyor; 2. Discharge chute; 3. Roller; 4. Conveyor belt: 5. Bracket; 6. Material guide chute; 7. Silo; 8. Gate; 9. Baffle; 10. Belt scale; 11. Liner.
在本实施例中,料仓7出料口位置安装有闸门8,导料溜槽6连接在闸门下,导料溜槽和挡料板9通过支架5安装在设备基础上,导料溜槽为上小下大的锥形结构,在给料方向上也为入小出大的结构,同时导料溜槽与输送带之间的缝隙也为入小出大的锥形结构,导料溜槽距离输送带外沿之间的距离等于导料溜槽和输送带之间最大缝隙高度的1.6倍。导料溜槽底部外侧安装有挡料板,其材料采用高分子聚乙烯,挡料板距离导料溜槽外侧的距离等于导料溜槽与输送带之间最大间隙的1.5倍。导料溜槽内侧安装有高分子聚乙烯材料的衬板11,导料溜槽下安装有带式给料机,带式给料机由滚筒3带动输送带4回转运动,皮带秤10安装在输送带下部,带式给料机出料端安装有出料槽2,用于将给出的物料导入到下部的运送机1上,并由运送机将物料输送到指定的位置。In this embodiment, a
在给料时,首先打开闸门,此时仓内的物料从仓内流出,并进入到下部的带式给料机的输送带上,由滚筒带动输送带回转,将其上的物料送出,在物料通过输送带传输的过程中,物料通过皮带秤时,皮带秤称量出通过物料的重量,并对重量进行计量。When feeding, first open the gate, at this time the material in the warehouse flows out from the warehouse and enters the conveyor belt of the lower belt feeder, and the conveyor belt is driven by the roller to rotate, and the material on it is sent out. In the process of conveying the material through the conveyor belt, when the material passes through the belt scale, the belt scale weighs the weight of the passing material and measures the weight.
由于在物料内不可避免的存在有大块,因此,给料机的给料高度必须达到较大的值,由于带式给料机输送带的宽度有限,因此采用导料溜槽限制这些物料在输送带上,导料溜槽为上小下大、入小出大的锥形结构,同时在导料溜槽和输送带之间的缝隙也为入小出大的锥形结构,采用这种结构的导料溜槽后,有效地降低了物料侧压对下压重力的影响,同时大大降低了物料在给料过程中由于向前运动对槽体产生的冲击振动的可能性,缝隙的大小为入小出大的结构,可以有效地降低物料在向前输送的过程中在该缝隙可能出现的对颗粒状物料的卡堵,减轻物料长时间卡堵后在该缝隙中对输送带上产生的压力波动,所有这些作用都有效提高了输送带下部皮带秤对物料的称量精度。Due to the inevitable existence of large blocks in the material, the feeding height of the feeder must reach a larger value. Due to the limited width of the conveyor belt of the belt feeder, the guide chute is used to limit the conveying of these materials. On the belt, the guide chute is a conical structure with the upper small and the lower large, and the small in and out. After the chute, the influence of the side pressure of the material on the gravity of the downward pressure is effectively reduced, and at the same time, the possibility of shock and vibration caused by the forward movement of the material during the feeding process is greatly reduced. The large structure can effectively reduce the blocking of granular materials that may occur in the gap during the forward conveying process, and reduce the pressure fluctuation on the conveyor belt in the gap after the material is blocked for a long time. All these functions effectively improve the weighing accuracy of the material by the belt scale at the lower part of the conveyor belt.
导料溜槽距离输送带外沿之间的距离为导料溜槽和输送带之间最大缝隙高度的1.6倍,同时挡料板距离导料溜槽外侧的距离为导料溜槽与输送带之间最大间隙的1.5倍,可以有效地防止在给料过程中物料从输送带边沿洒落,影响带式给料机的正常运行。The distance between the guide chute and the outer edge of the conveyor belt is 1.6 times the height of the maximum gap between the guide chute and the conveyor belt, and the distance between the baffle plate and the outside of the guide chute is the maximum gap between the guide chute and the conveyor belt. It can effectively prevent the material from spilling from the edge of the conveyor belt during the feeding process, which affects the normal operation of the belt feeder.
挡料板和衬板均采用高分子聚乙烯材料,既能够保证其有足够的使用寿命,同时由于其与物料之间的摩擦系数低,因此可以有效地降低物料在输送过程中与导料溜槽之间的摩擦力,从而使物料的重力能够更准确的传送到输送带下部安装的皮带秤上,从而提高皮带秤的计量精度。Both the baffle plate and the lining plate are made of high molecular polyethylene material, which can not only ensure a sufficient service life, but also effectively reduce the friction between the material and the material guide chute due to the low friction coefficient during the conveying process. Therefore, the gravity of the material can be more accurately transmitted to the belt scale installed at the lower part of the conveyor belt, thereby improving the measurement accuracy of the belt scale.
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