CN216763089U

CN216763089U - High-speed narrow-band sorting machine

Info

Publication number: CN216763089U
Application number: CN202123227784.6U
Authority: CN
Inventors: 侯朋; 肖金飞; 孙烽尧; 张士东; 焦飞
Original assignee: Kengic Intelligent Technology Co Ltd
Current assignee: Kengic Intelligent Technology Co Ltd
Priority date: 2021-12-21
Filing date: 2021-12-21
Publication date: 2022-06-17
Anticipated expiration: 2031-12-21

Abstract

The high-speed narrow-band sorting machine is provided with a modular structure so as to correspondingly reduce the pitch, improve the overall bearing performance and meet the design aim of high-speed and large-load conveying and sorting. The high-speed narrow-band sorting machine comprises a machine body module, wherein a sorting module is mounted on the machine body module, one end of the sorting module is connected with a tail end sliding chute, and two sides of the sorting module are connected with a plurality of groups of grid sliding chutes; the machine body module comprises a driving end, a driven end and a plurality of groups of middle frame bodies connected between the driving end and the driven end; the top of the same side of the plurality of groups of middle frame bodies is provided with a sliding contact line assembly, and the insides of two sides of the plurality of groups of middle frame bodies are respectively provided with a leaky-wave cable assembly in an auxiliary manner; the sorting module comprises a plurality of groups of integrated vehicle body mechanisms which are sequentially connected in parallel, a driving mechanism and a fixed end frame mechanism are mounted at the end part of each group of integrated vehicle body mechanisms, and at least one group of electrical modules are arranged at the bottom of the sorting module.

Description

High-speed narrow-band sorting machine

Technical Field

The utility model relates to a high-speed narrow-band sorting machine applied to automatic sorting, and belongs to the field of logistics storage.

Background

At present, in conveying equipment in the logistics storage industry, higher requirements are placed on accuracy and operation efficiency in the rapid sorting process.

Present high-speed sorting machine adopts physics shift fork rail mounted letter sorting structure usually, can't continue to promote after transfer chain letter sorting efficiency reaches the design upper limit, and the technical upgrading space is limited, can not satisfy the operation requirement of current high-speed and heavy load letter sorting. Simultaneously, the letter sorting module pitch broad, the whole bearing capacity of sorting machine are lower, can't have high-speed and big load concurrently and carry and sort. Moreover, the goods easily generate lateral sliding in the process of high-speed running or turning, thereby influencing the sorting efficiency and the accurate distribution of the goods at the grid sliding groove. In addition, the module frame is easily impacted by goods in a high-speed running state, and accordingly instability of the whole running is increased.

In view of this, the present patent application is specifically proposed.

SUMMERY OF THE UTILITY MODEL

The utility model relates to a high-speed narrow-band sorting machine body module, which aims to solve the problems in the prior art and is provided with a modular module structure so as to correspondingly reduce the pitch, improve the integral bearing performance and meet the design aim of high-speed and large-load conveying and sorting.

In order to achieve the design purpose, the high-speed narrow-band sorting machine comprises a machine body module, wherein a sorting module is mounted on the machine body module, one end of the sorting module is connected with a tail end sliding chute, and two sides of the sorting module are connected with a plurality of grid sliding chutes;

the machine body module comprises a driving end, a driven end and a plurality of groups of middle frame bodies connected between the driving end and the driven end; the top of the same side of the plurality of groups of middle frame bodies is provided with a sliding contact line assembly, and the insides of two sides of the plurality of groups of middle frame bodies are respectively provided with a leaky-wave cable assembly in an auxiliary manner; the driving end comprises a driving support assembly, two groups of driving chain wheel assemblies are arranged on the driving support assembly, the two groups of driving chain wheel assemblies are connected through a middle shaft, and the middle shaft is connected to the output end of the servo motor; the driving support component is provided with a driving end track, a protection C-shaped track and a clamping piece for detection, and the driving end track is connected with middle support body tracks which are arranged inside two sides of a middle support body in an auxiliary mode respectively.

The sorting module comprises a plurality of groups of integrated vehicle body mechanisms which are sequentially connected in parallel, a driving mechanism and a fixed end frame mechanism are mounted at the end part of each group of integrated vehicle body mechanisms, and at least one group of electric modules are arranged at the bottom of the sorting module; the integrated vehicle body mechanism is of an integral modular structure and comprises a fixed plate, two sides of the fixed plate are oppositely arranged, a group of electric rollers and unpowered rollers are arranged at two end shafts of the fixed plate, a bearing frame body for bearing a belt is arranged on the inner side of the fixed plate, and the belt is wound between the electric rollers and the unpowered rollers; an organ shield is connected between two adjacent integrated vehicle body mechanisms; the driving mechanism is provided with a driving sheet metal, a guide wheel and an auxiliary wheel are respectively arranged on the driving sheet metal, and the sleeve penetrates through the guide wheel and is locked and fixed through a bolt and a nut; two adjacent driving mechanisms are connected through a plurality of chain sections, and two groups of driving sheet metals are overlapped end to end and penetrate through the same pin shaft to be locked.

Furthermore, the driven end of the machine body module comprises a driven support assembly, two groups of driven chain wheel assemblies are arranged on the driven support assembly, and the two groups of driven chain wheel assemblies are connected through a middle transmission shaft; a chain component for running the sorting trolley is wound between the driving chain wheel component and the driven chain wheel component; a group of detection devices for spacing separation are respectively arranged on two sides in the passive support assembly, and a tensioning structure for tensioning and adjusting the chain assembly is arranged on the outer side of the passive support assembly.

Furthermore, the tensioning structure comprises a group of fixed reinforced vertical plates arranged at two sides of the passive bracket component and an adjusting plate movably connected to a sliding groove at the side part of the passive bracket component; the shaft end of the driven chain wheel assembly is fixedly connected to the adjusting plate, a group of bolts penetrates through the fixed reinforcing vertical plate and then is connected to the adjusting plate, and nuts are respectively adopted on two sides of the fixed reinforcing vertical plate to lock.

Furthermore, the sorting module, the superimposed wearing cover is installed same auxiliary wheel on the drive sheet metal between two adjacent actuating mechanism, the centre gripping has the abrasion plug between the outside of chain section and round pin axle.

Furthermore, the fixed end frame mechanism comprises a U-shaped open end frame, two sides of the end frame are respectively provided with a sealing cover protection and a rubber protection strip, and the sealing cover protection is arranged at two ends of the electric roller.

Furthermore, the electric module comprises a current collecting arm electricity taking assembly arranged at the bottom of the fixing plate, a 5G wireless communication client assembly, a photoelectric mark detection assembly and a fixing wire rack.

In summary, the high-speed narrow-band sorting machine described in the present application has the following advantages and beneficial effects:

1. the organism module adopts the modular structure scheme, and supplementary letter sorting module realizes the letter sorting mode that electric cylinder and unpowered cylinder matched with each other, can satisfy the accurate letter sorting in the high-speed transportation process, and letter sorting efficiency is higher.

2. Organism module wiping line sets up to the unilateral straightway for narrowband letter sorting dolly can both get the electricity at whole operation in-process, has reduced the material cost of organism module effectively, realizes the communication mode of the same principle simultaneously.

3. The module of the sorting module adopts a scheme of a modular structure, the pitch is narrow, the whole bearing performance is high, the requirements of high-speed and large-load conveying and sorting are met, and the modular structure is favorable for dismounting, maintaining and controlling cost.

4. A C-shaped track is adopted at the driving end of the machine body module to pertinently protect the sorting trolley. Through folder detection device, can prevent effectively that the parcel from falling into the crack of terminal spout.

5. The belt guide strip is arranged in the bearing frame body, so that the belt with the guide strip can smoothly pass through the belt guide strip, the deviation is prevented, and the sorting efficiency is guaranteed.

Drawings

The utility model will now be further described with reference to the following figures.

FIG. 1 is a schematic structural diagram of a high-speed narrow-band sorter applying the machine body module of the present application;

FIG. 2 is a schematic structural diagram of the body module;

FIG. 3 is a schematic structural view of the passive end;

fig. 4 is a schematic structural view of the driving end;

FIG. 5 is a schematic forward view of the tensioning arrangement;

FIG. 6 is a schematic structural diagram of the sorting module;

FIG. 7 is a side schematic view of the structure shown in FIG. 6;

FIG. 8 is a schematic structural view of the integrated body mechanism;

FIG. 9 is a schematic view of the connection between the integrated body mechanisms;

FIG. 10 is a schematic structural view of the fixed end bracket mechanism;

fig. 11 is a bottom schematic view of the structure shown in fig. 6.

Detailed Description

Embodiment 1, as shown in fig. 1, a novel high-speed narrow-band sorting machine is applied to an automatic storage and sorting operation site. This sorting machine has the organism module 2 that plays basic supporting role, installs letter sorting module 1 on organism module 2, is connected with terminal spout 3 in letter sorting module 1 one end, is connected with several groups of check mouthful spouts 4 in letter sorting module 1 both sides.

As shown in fig. 2 to 5, the body module 2 includes a driving end 201, a driven end 202, and a plurality of sets of middle frame bodies 203 connected between the driving end 201 and the driven end 202.

Wherein, the top of the same side of the group of middle frame bodies 203 is provided with a sliding contact line assembly 204, and the insides of both sides of the group of middle frame bodies 203 are respectively provided with a leaky wave cable assembly 205;

the driving end 201 comprises a driving bracket assembly 211, two groups of driving chain wheel assemblies 212 are arranged on the driving bracket assembly 211, the two groups of driving chain wheel assemblies 212 are connected through an intermediate shaft 216, and the intermediate shaft 216 is connected to the output end of a servo motor 217;

a driving end rail 213, a protective C-shaped rail 214 and a clip detection 215 are arranged on the driving bracket assembly 211, and the driving end rail 213 is connected to the middle frame rails respectively arranged inside the two sides of the middle frame 203.

The passive end 202 comprises a passive bracket assembly 221, two groups of passive chain wheel assemblies 222 are arranged on the passive bracket assembly 221, and the two groups of passive chain wheel assemblies 222 are connected through a middle transmission shaft 225;

a chain component for running the sorting trolley is wound between the driving chain wheel component 212 and the driven chain wheel component 222;

a group of separation limit detectors 223 are respectively installed on two sides of the interior of the passive bracket assembly 221, and a tensioning structure 224 for tensioning and adjusting the chain assembly is arranged on the outer side of the passive bracket assembly 221;

the tensioning structure 224 includes a set of fixed reinforced vertical plates 241 mounted on both sides of the passive bracket assembly 221, and an adjusting plate 242 movably connected to a sliding slot 243 on the side of the passive bracket assembly 221, wherein a shaft end of the passive sprocket assembly 222 is fixedly connected to the adjusting plate 242, a set of bolts 244 are connected to the adjusting plate 242 after penetrating through the fixed reinforced vertical plates 241, and the bolts 244 and both sides of the fixed reinforced vertical plates 241 are respectively locked by nuts 245.

The use principle of the tension structure 224 is as follows: the two side adjusting plates 242 are connected to two shaft ends of the driven sprocket assembly 222, and the distance between the adjusting plates 242 and the fixed reinforcing vertical plate 241 can be changed by the adjusting bolts 244, so as to adjust the position of the driven sprocket assembly 222 relative to the driven bracket assembly 221, thereby achieving the tension of the chain assembly wound between the driving sprocket assembly 212 and the driven sprocket assembly 222.

When the machine body module 2 based on the structural design is used for complete machine assembly and connection, firstly, a plurality of groups of middle frame bodies 203 are sequentially assembled in series, a group of sliding contact line assemblies 204 are connected to the tops of the same sides of the plurality of groups of middle frame bodies 203, and leaky wave cable assemblies 205 are installed inside two sides of the middle frame bodies 203;

then, the driving end 201 and the driven end 202, which are previously assembled, are coupled to both ends of the groups of the middle frames 203.

As shown in fig. 6 to 11, the sorting module 1 includes a plurality of sets of integrated vehicle body mechanisms 102 connected in parallel in sequence, a driving mechanism 101 and a fixed end frame mechanism 103 are mounted at an end of each set of integrated vehicle body mechanism 102, and at least one set of electrical modules 104 is disposed at a bottom of the sorting module 1.

The driving mechanism 101 is provided with a driving sheet metal 111, a guide wheel 112 and an auxiliary wheel 113 are respectively arranged on the driving sheet metal 111, and a sleeve 114 passes through the guide wheel 112 and is locked by a bolt and a nut;

two adjacent driving mechanisms 101 are connected through a plurality of chain sections 116, and two groups of driving sheet metals 111 are overlapped end to end and penetrate through the same pin shaft 115 to be locked.

Furthermore, the same auxiliary wheel 113 is sleeved on the driving sheet metal 111 and superposed between two adjacent driving mechanisms 101, and a wear-resistant plug 117 is clamped between the outer side of the chain section 116 and the pin shaft 115; the wear plug 117 has a high degree of rotational freedom and can slide back and forth over the transverse slot of the adjacent drive plate 111.

The integrated vehicle body mechanism 102 has an integral modular structure, and when a group of integrated vehicle body mechanisms 102 is disassembled and maintained, the whole sorting module does not need to be disassembled and assembled; the integrated vehicle body mechanism 102 comprises a fixing plate 124 which is oppositely arranged on two sides, a group of electric rollers 121 and unpowered rollers 122 are axially arranged on two ends of the fixing plate 124, a bearing frame body 123 for bearing a belt 125 is arranged on the inner side of the fixing plate 124, and the belt 125 is wound between the electric rollers 121 and the unpowered rollers 122; a organ guard 126 is connected between two adjacent integrated body mechanisms 102.

The fixed end frame mechanism 103 includes an end frame 131 with a U-shaped opening, and two sides of the end frame 131 are respectively provided with a cover protection 132 and a rubber protection strip 133.

In which the cover protectors 132 are installed only at both ends of the electric drum 121 to protect power and control lines connected to the electric drum 121 from abrasion with other parts by the cover protectors 132.

The electrical module 104 includes a current collecting arm power-taking assembly 141 disposed at the bottom of the fixing plate 124, a 5G wireless communication client assembly 142, a photoelectric mark detection assembly 143, and a fixing wire rack 144.

As above, the embodiments given in connection with the drawings are only preferred for achieving the objects of the present invention. Those skilled in the art can now appreciate that many other alternative constructions will be apparent which are consistent with the design of this invention. Other structural features thus obtained are also intended to fall within the scope of the solution according to the utility model.

Claims

1. A high-speed narrow-band sorting machine is characterized in that: the automatic sorting machine comprises a machine body module, wherein a sorting module is arranged on the machine body module, one end of the sorting module is connected with a tail end sliding chute, and two sides of the sorting module are connected with a plurality of groups of grid sliding chutes;

the machine body module comprises a driving end, a driven end and a plurality of groups of middle frame bodies connected between the driving end and the driven end; the top of the same side of the plurality of groups of middle frame bodies is provided with a sliding contact line assembly, and the insides of two sides of the plurality of groups of middle frame bodies are respectively provided with a leaky-wave cable assembly in an auxiliary manner; the driving end comprises a driving support assembly, two groups of driving chain wheel assemblies are arranged on the driving support assembly, the two groups of driving chain wheel assemblies are connected through a middle shaft, and the middle shaft is connected with the output end of the servo motor; a driving end track, a protective C-shaped track and a clamp piece detection are arranged on the driving support assembly, and the driving end track is connected with middle support body tracks which are arranged inside two sides of a middle support body in an auxiliary mode respectively;

2. The high-speed narrow-band sorter according to claim 1, characterized in that: the driven end of the machine body module comprises a driven support assembly, two groups of driven chain wheel assemblies are arranged on the driven support assembly, and the two groups of driven chain wheel assemblies are connected through an intermediate transmission shaft; a chain component for running the sorting trolley is wound between the driving chain wheel component and the driven chain wheel component;

a group of detection devices for spacing separation are respectively arranged on two sides in the passive support assembly, and a tensioning structure for tensioning and adjusting the chain assembly is arranged on the outer side of the passive support assembly.

3. The high-speed narrow-band sorter of claim 2, wherein: the tensioning structure comprises a group of fixed reinforced vertical plates arranged on two sides of the passive bracket component and an adjusting plate movably connected to a sliding chute on the side part of the passive bracket component; the shaft end of the driven chain wheel assembly is fixedly connected to the adjusting plate, a group of bolts penetrates through the fixed reinforcing vertical plate and then is connected to the adjusting plate, and nuts are respectively adopted on two sides of the fixed reinforcing vertical plate to lock.

4. The high-speed narrow-band sorter according to claim 1, characterized in that: sorting module, the superimposed wearing cover of wearing on the driving sheet metal between two adjacent actuating mechanism installs same auxiliary wheel, the centre gripping has wear-resisting stopper between the outside of chain section and round pin axle.

5. The high-speed narrow-band sorter according to claim 1 or 4, characterized in that: the fixed end frame mechanism comprises a U-shaped open end frame, two sides of the end frame are respectively provided with a sealing cover protection and a rubber protection strip, and the sealing cover protection is arranged at two ends of the electric roller.

6. The high-speed narrow-band sorter of claim 5, wherein: the electric module comprises a current collecting arm electricity taking assembly, a 5G wireless communication client assembly, a photoelectric mark detection assembly and a fixed wire rack, wherein the current collecting arm electricity taking assembly is arranged at the bottom of the fixed plate.