CN216747483U - Glass apron outward appearance check out test set - Google Patents
Glass apron outward appearance check out test set Download PDFInfo
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- CN216747483U CN216747483U CN202121782095.9U CN202121782095U CN216747483U CN 216747483 U CN216747483 U CN 216747483U CN 202121782095 U CN202121782095 U CN 202121782095U CN 216747483 U CN216747483 U CN 216747483U
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Abstract
The utility model relates to the technical field of automation equipment, and discloses glass cover plate appearance detection equipment which comprises a rack, a feeding channel, a short edge detection mechanism, a plane detection mechanism and a long edge detection mechanism. The feeding channel is arranged on the rack along a first direction, and a short edge detection mechanism, a plane detection mechanism and a long edge detection mechanism are sequentially arranged on one side of the feeding channel along the first direction; the feeding channel is used for carrying the glass cover plate to sequentially pass through the short edge detection mechanism, the plane detection mechanism and the long edge detection mechanism so as to finish appearance detection of two short edges, a plane and two long edges of the glass cover plate. Its advantage lies in, simple structure, through minor face detection mechanism, plane detection mechanism and long limit detection mechanism respectively comprehensively detect two minor faces, plane and two long limits of glass apron, and whole process, the glass apron all on the pay-off passageway, does not carry out the secondary reprint to the glass apron, has avoided pollution or harm that the secondary reprint probably brought, has improved the detection precision.
Description
Technical Field
The utility model relates to the technical field of automation equipment, in particular to glass cover plate appearance detection equipment.
Background
The glass cover plate is widely applied to display screen devices of 3C electronic products, and the glass cover plate is needed by the electronic products such as mobile phones, smart watches, vehicle-mounted display screens and displays.
The appearance quality of the glass cover plate directly affects the quality of the electronic product, so the appearance detection of the glass cover plate is an important link in the production process of the electronic product. The general glass cover plate is in a rectangular plate shape, and the glass cover plates of different products have certain differences in shape, mainly the difference between two long sides and two short sides of the glass cover plate. Although the defect detection can be carried out to the outward appearance of glass apron to present outward appearance check out test set, it generally only is equipped with an outward appearance detection mechanism and accomplishes the outward appearance that detects glass apron, and this type of outward appearance detection mechanism can not carry out comprehensive defect detection respectively to the plane of glass apron, two long limits and two minor faces, and it is low to detect the precision.
In view of the above problems, it is desirable to provide an appearance inspection apparatus for a glass cover plate, which can solve the above problems.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide glass cover plate appearance detection equipment which is simple in structure and capable of completing comprehensive appearance detection of a plane, two long sides and two short sides of a glass cover plate, and further improving detection precision.
In order to achieve the purpose, the utility model adopts the following technical scheme:
a glass cover plate appearance inspection apparatus comprising:
a frame;
the feeding channel is arranged on the rack along a first direction, and a short edge detection mechanism, a plane detection mechanism and a long edge detection mechanism are sequentially arranged on one side of the feeding channel along the first direction;
the feeding channel is used for bearing and conveying the glass cover plate to sequentially pass through the short edge detection mechanism, the plane detection mechanism and the long edge detection mechanism so as to finish the appearance detection of two short edges, a plane and two long edges of the glass cover plate.
Optionally, the feed channel comprises:
the feeding device comprises at least two sections of unit feeding channels, wherein the unit feeding channels are sequentially arranged and communicated along the first direction to form the feeding channels, and the unit feeding channels are detachably arranged on the rack.
Optionally, the unit feed channel comprises:
the material channel main body is detachably arranged on the rack along the first direction, and a conveying space for conveying the glass cover plate is formed above the material channel main body;
the conveying assembly is arranged on the material channel main body along the first direction and located below the conveying space to be used for conveying the glass cover plate.
Optionally, the short edge detection mechanism includes:
a short-side detection slide member provided on the frame in the first direction;
and the short edge detection camera shooting component is arranged at the output end of the short edge detection sliding component and can slide along the first direction so as to adjust the relative position of the short edge detection camera shooting component and the feeding channel.
Optionally, the short side detection imaging means includes:
the first short edge detection assembly is arranged at the output end of the short edge detection sliding component and is used for detecting one short edge of the glass cover plate;
and the second short edge detection assembly is arranged at the output end of the short edge detection sliding part and is used for detecting the other short edge of the glass cover plate.
Optionally, the long side detection mechanism includes:
the first long-edge detection component is arranged on the rack and used for detecting one long edge of the glass cover plate;
and the second long-edge detection component is arranged on the rack and used for detecting the other long edge of the glass cover plate.
Alternatively, the second long-side detection member may be slidably provided on the chassis so as to be movable by a limited distance in a second direction perpendicular to the first direction.
Optionally, the plane detection mechanism comprises:
a plane detection sliding member provided on the chassis along the first direction;
the plane detection camera shooting component is arranged at the output end of the plane detection sliding component and can slide along the first direction to adjust the relative position of the feeding channel.
Optionally, the feeding channel, the short edge detection mechanism, the plane detection mechanism and the long edge detection mechanism which are arranged corresponding to the feeding channel form a group of appearance detection assembly lines, the number of the appearance detection assembly lines is at least two, and the appearance detection assembly lines are arranged on the rack in parallel and side by side along the first direction.
Optionally, the glass cover plate appearance detecting device further comprises:
and the light source assembly is arranged on the rack and used for providing illumination for the short edge detection mechanism, the plane detection mechanism and the long edge detection mechanism.
The utility model has the beneficial effects that:
the appearance detection equipment for the glass cover plate sequentially conveys the glass cover plate through the short edge detection mechanism, the plane detection mechanism and the long edge detection mechanism through the feeding channel, so that appearance detection of two short edges, a plane and two long edges of the glass cover plate is completed, and the appearance detection equipment is simple in structure; simultaneously, it adopts the outward appearance of two minor faces of minor face detection mechanism individual detection glass apron, the planar outward appearance of plane detection mechanism individual detection glass apron, the outward appearance of two long limits of long limit detection mechanism individual detection glass apron, realized two minor faces to glass apron, the plane, and the comprehensive careful detection on two long limits, and in the whole testing process, glass apron all is on the pay-off passageway, do not carry out the secondary reprint to glass apron, avoided the secondary to load and caused the problem of pollution or harm to glass apron easily, the precision of detection has been improved.
Drawings
FIG. 1 is a schematic structural diagram of an appearance inspection apparatus for a glass cover plate according to the present invention;
FIG. 2 is a schematic view of a feeding channel and a positioning mechanism provided by the present invention mounted on a frame;
FIG. 3 is a schematic structural view of a unit feeding channel and a positioning mechanism provided by the present invention;
FIG. 4 is a schematic structural diagram of a short-edge detection mechanism and a short-edge illumination lamp according to the present invention;
FIG. 5 is a schematic structural diagram of a plane detection mechanism and a plane illumination lamp provided by the present invention;
FIG. 6 is a schematic structural diagram of a first long-side detection component and a corresponding first long-side illumination lamp provided by the present invention;
fig. 7 is a schematic structural diagram of a second long-side detection component and a corresponding second long-side illuminating lamp provided by the utility model.
In the figure:
100-a glass cover plate;
x-a first direction; y-a second direction; z-a third direction;
1-a frame;
2-a feeding channel; 21-unit feeding channel; 211-channel body; 2111-first body; 2112-a second body; 212-a transport assembly; 2121-a first conveyor belt; 2122-first driven wheel; 2123-a second conveyor belt; 2124-a second driven wheel; 2125-a first drive motor; 2126-a second drive motor;
3-short edge detection mechanism; 31-short edge detection slide member; 311-short edge detection slide rail; 312-a first short edge detection slider; 313-a second short edge detection slider; 314-short edge light slider; 32-short edge detection camera means; 321-a first short edge detection assembly; 3211-first short edge detection support; 3212-first short edge detection camera; 322-a second short edge detection component; 3221-a second short edge detection support; 3222-a second short edge detection camera;
4-a plane detection mechanism; 41-plane detection slide member; 411-plane detection slide rail; 412-plane detection slider; 413-planar lighting lamp slider; 42-plane detection camera component; 421-plane detection frame; 422-plane detection camera;
5-a long edge detection mechanism; 51-first long side detection means; 511-a first long edge detection rack; 512-a first long edge detection camera; 52-second long side detection means; 521-a second long edge inspection rack; 522-a second long edge detection camera; 53-a positioning component; 531-positioning the driving member; 532-positioning slide block;
6-a positioning mechanism; 61-a positioning block; 611-positioning block pulley; 62-positioning sliding block; 621-sliding block pulley; 63-a slide drive motor; 64-a sliding guide assembly; 65-a first position calibration block; 66-a second position calibration block;
7-short edge lighting lamp; 8-a planar lighting lamp; 9-a first long edge lighting lamp; 10-second long edge lighting lamp.
Detailed Description
In order to make the technical problems solved, the technical solutions adopted and the technical effects achieved by the present invention clearer, the technical solutions of the present invention are further described below by way of specific embodiments with reference to the accompanying drawings.
In the description of the present invention, unless expressly stated or limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, e.g., as meaning permanently connected, removably connected, or integral to one another; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature "on," "above" and "over" the second feature may include the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
In the description of the present embodiment, the terms "upper", "lower", "left", "right", and the like are used based on the orientations and positional relationships shown in the drawings only for convenience of description and simplification of operation, and do not indicate or imply that the referred device or element must have a specific orientation, be configured and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used only for descriptive purposes and are not intended to have a special meaning.
As shown in fig. 1, the appearance inspection apparatus for a glass cover plate according to the present invention is mainly used for inspecting the appearance of a plane, two long sides and two short sides of a glass cover plate 100 of a product such as a mobile phone, so as to detect and find the appearance defects of scratches, edge breakage, stains and concave-convex points on the surface of the glass cover plate 100. The glass cover plate 100 is a rectangular parallelepiped plate-like structure, in which the X direction is a first direction, the Y direction is a second direction, and the Z direction is a third direction. The glass cover plate appearance detection device mainly comprises a rack 1, a feeding channel 2, a short edge detection mechanism 3, a plane detection mechanism 4 and a long edge detection mechanism 5. The feeding channel 2 is arranged on the rack 1 along a first direction, and a short edge detection mechanism 3, a plane detection mechanism 4 and a long edge detection mechanism 5 are sequentially arranged on one side of the feeding channel 2 along the first direction; during actual appearance detection, the glass cover plate 100 is placed on the feeding channel 2 in a manner that two long sides are parallel to the first direction, and the feeding channel 2 is used for bearing and conveying the glass cover plate 100 to sequentially pass through the short side detection mechanism 3, the plane detection mechanism 4 and the long side detection mechanism 5 so as to finish appearance detection of the two short sides, the plane and the two long sides of the glass cover plate 100.
The glass cover plate appearance detection equipment of the embodiment sequentially conveys the glass cover plate 100 through the short edge detection mechanism 3, the plane detection mechanism 4 and the long edge detection mechanism 5 through the feeding channel 2, and further finishes appearance detection of two short edges, a plane and two long edges of the glass cover plate 100, and is simple in structure, meanwhile, the short edge detection mechanism 3 is adopted to independently detect the appearance of the two short edges of the glass cover plate 100, the plane detection mechanism 4 is adopted to independently detect the appearance of the plane of the glass cover plate 100, and the long edge detection mechanism 5 is adopted to independently detect the appearance of the two long edges of the glass cover plate 100, so that comprehensive and detailed detection of the two short edges, the plane and the two long edges of the glass cover plate 100 is realized, and the detection precision is improved; and in the whole detection process, the glass cover plate 100 is arranged on the feeding channel 2, so that the glass cover plate 100 is not subjected to secondary transshipment, and the problem that the glass cover plate 100 is easily polluted or damaged by secondary loading is avoided.
In order to improve the processing capacity of the glass cover plate appearance detection device, as shown in fig. 1, the feeding channel 2 and the short edge detection mechanism 3, the plane detection mechanism 4 and the long edge detection mechanism 5 which are correspondingly arranged form a group of appearance detection assembly lines. In other embodiments, three or more sets of appearance detection pipelines may be designed according to actual design requirements. In addition, each group of appearance detection assembly lines are arranged on the rack 1 in parallel in the first direction and side by side, so that the structure is compact, the arrangement is neat, and the space is saved.
As shown in fig. 1-2, in order to facilitate the loading, unloading and maintenance of the feeding channels 2 on each group of the appearance detection assembly lines, in this embodiment, each feeding channel 2 includes four sections of unit feeding channels 21, each unit feeding channel 21 is sequentially arranged and communicated along a first direction to form a complete feeding channel 2, and each unit feeding channel 21 is detachably bolted to the rack 1, so as to facilitate the disassembly and maintenance in sections, when a certain section of the unit feeding channel 21 fails, only the unit feeding channel 21 of the section needs to be disassembled, replaced and maintained, and further the whole feeding channel 2 does not need to be disassembled, replaced and maintained, thereby reducing the maintenance cost and difficulty. Furthermore, in other embodiments, one feed channel 2 can also be designed to comprise two or three or even five sections of unit feed channels 21.
As shown in fig. 2 to 3, the unit feeding channel 21 of each segment includes a channel body 211 and a conveying assembly 212. The material channel main body 211 is detachably bolted to the frame 1 along the first direction, and a conveying space for conveying the glass cover plate 100 is formed above the material channel main body 211. The conveying assembly 212 is disposed on the material channel main body 211 along the first direction, and the conveying assembly 212 is located below the conveying space for conveying the glass cover plate 100.
Specifically, as shown in fig. 3, the material channel main body 211 includes a first main body 2111 and a second main body 2112, the cross sections of the structures of the first main body 2111 and the second main body 2112 are respectively in an inverted L shape, the two inverted L shapes are mirror-symmetrical to each other, the first main body 2111 and the second main body 2112 are relatively parallel and spaced and fixedly mounted on the frame 1 along a first direction bolt, the tops of the first main body 2111 and the second main body 2112 together form a conveying space for conveying the glass cover plate 100, and the first main body 2111 and the second main body 2112 are in a clearance state. And the conveyor assembly 212 includes a first conveyor belt 2121, a first driven wheel 2122, a second conveyor belt 2123, a second driven wheel 2124, a first drive motor 2125, and a second drive motor 2126. Wherein a first transmission belt 2121 and a first driven pulley 2122 are correspondingly fitted to an upper portion of the first body 2111, and a second transmission belt 2123 and a second driven pulley 2124 are correspondingly fitted to an upper portion of the second body 2112. Eight first driven wheels 2122 are arranged at intervals along the first direction on the upper portion of the first main body 2111 and on a side corresponding to the second main body 2112; the second driven wheels 2124 include eight second driven wheels 2124, and the eight second driven wheels 2124 are arranged at intervals along the first direction at an upper portion of the second main body 2112 and correspond to a side close to the first main body 2111. The first driving motor 2125 is disposed at one end of the first body 2111 and the second body 2112 along a first direction, an output end of the first driving motor 2125 is fixedly connected with a first driving wheel (not shown), the second driving motor 2126 is disposed at the other end of the first body 2111 and the second body 2112 along the first direction, and an output end of the second driving motor 2126 is fixedly connected with a second driving wheel (not shown). The first transmission belt 2121 is tightly sleeved on the peripheries of the first driven wheels 2122 and the first driving wheel and the second driving wheel, the second transmission belt 2123 is tightly sleeved on the peripheries of the second driven wheels 2124 and the first driving wheel and the second driving wheel, and the first transmission belt 2121 and the second transmission belt 2123 are arranged on the material channel main body 211 in parallel at intervals along the first direction respectively so as to jointly carry and transport the glass cover plate 100. The present embodiment can synchronously drive the first and second conveyor belts 2121 and 2123 to run by the first and second drive motors 2125 and 2126, thereby conveying the glass cover plate 100 in the first direction.
In addition, in this embodiment, the cross-sectional shapes of the first conveyor belt 2121 and the second conveyor belt 2123 are cylindrical strips, and when the glass cover plate 100 is loaded on the first conveyor belt 2121 and the second conveyor belt 2123, the first conveyor belt 2121 and the second conveyor belt 2123 are respectively in line contact with the glass cover plate 100, compared with the surface contact manner, in this embodiment, the large-area contact between the first conveyor belt 2121 and the second conveyor belt 2123 and the glass cover plate 100 is avoided as much as possible, so that the problems of pollution and the like to the glass cover plate 100 due to the large-area contact are avoided, and the cleanness of the glass cover plate 100 is ensured. Meanwhile, by matching with the design structure that the first main body 2111 and the second main body 2112 are relatively parallel and spaced along the first direction, in the actual conveying process, the position right below the glass cover plate 100 is in an empty state, so that the pollution of foreign matters existing on the first main body 2111 and the second main body 2112 to the glass cover plate 100 is further reduced.
As shown in fig. 1 to 3, the glass cover plate 100 is conveyed through the feeding channel 2, and the appearance detection of the two short sides, the two flat sides and the two long sides of the glass cover plate 100 is successively completed. Wherein, glass apron 100 is placed when pay-off passageway 2, certain off normal can take place for the unavoidable position, in this embodiment, glass apron 100's off normal can not cause too big influence to two minor faces and planar outward appearance detection of glass apron 100, but the outward appearance that corresponds two long limits of glass apron 100 detects then can cause great interference, the reason is that glass apron 100's off normal leads to two long limits of the unable accurate shooting of long limit detection mechanism 5 to glass apron 100, and then can't carry out accurate judgement and detect.
In order to solve this problem, as shown in fig. 3, a positioning mechanism 6 is provided in the present embodiment upstream of the long-side appearance detection mechanism 5 on the feed path 2 before the long-side appearance detection is performed. The positioning mechanism 6 is used for readjusting the position of the glass cover plate 100 on the feeding channel 2, so that the glass cover plate 100 is conveyed through the long-edge detection mechanism 5 according to the set position to perform long-edge appearance detection on the glass cover plate 100, and then long-edge appearance detection is accurately completed. The positioning mechanism 6 includes a positioning block 61, a positioning slide block 62, a slide driving motor 63, a slide guiding assembly 64, a first position calibration block 65, and a second position calibration block 66. Specifically, as shown in fig. 3, the first position correcting block 65 is bolted to the first body 2111, the second position correcting block 66 is bolted to the second body 2112, the first and second conveyor belts 2121 and 2123 are located between the first and second position correcting blocks 65 and 66, and the opening between the first and second position correcting blocks 65 and 66 is gradually reduced in the first direction. When the glass cover plate 100 passes between the first position calibration block 65 and the second position calibration block 66, both sides of the glass cover plate 100 may abut against the first position calibration block 65 and the second position calibration block 66, and thus an initial position calibration may be performed.
Further, as shown in fig. 3, waist-shaped holes extending along the second direction are respectively formed in the first position calibration block 65 and the second position calibration block 66, and a fixing bolt is inserted into each waist-shaped hole to fix the positions of the first position calibration block 65 and the second position calibration block 66. Each waist type hole extends along the second direction for during actual assembly, first position calibration piece 65 and second position calibration piece 66 can suitably adjust the fixed position along the second direction respectively, and then change the size of the opening between first position calibration piece 65 and the second position calibration piece 66, can just pass through between first position calibration piece 65 and the second position calibration piece 66 with the glass apron 100 that has different minor face size width.
As shown in fig. 3, downstream of the first position alignment block 65 and the second position alignment block 66 in the first direction, a positioning block 61 and a positioning slide block 62 are further provided. Specifically, the positioning block 61 is bolted to the first body 2111, the positioning slider 62 is slidably disposed on the second body 2112 along the second direction relatively close to or away from the positioning block 61, the positioning slider 62 is fixedly connected to a slider (not shown) of the sliding guide assembly 64, a slide rail (not shown) of the sliding guide assembly 64 is fixedly mounted on the second body 2112 along the second direction, the positioning slider 62 is fixedly connected to an output end of the sliding driving motor 63, and the sliding driving motor 63 can drive the positioning slider 62 to move close to or away from the positioning block 61. After the glass cover plate 100 is subjected to the primary position calibration by the first position calibration block 65 and the second position calibration block 66, and then conveyed between the positioning block 61 and the positioning slide block 62, the glass cover plate 100 triggers a calibration position sensor (not shown) disposed therein, and then a controller (not shown) electrically connected with the calibration position sensor controls the sliding driving motor 63 to drive the positioning slide block 62 to perform a positioning motion which is close to the positioning block 61 and then far away from the positioning block 61, so that the glass cover plate 100 is repositioned by using the side edge of the positioning slide block 62, which is directly opposite to the positioning block 61, as a positioning edge. The displacement stroke of the sliding driving motor 63 can be set by a controller according to the conditions of the glass cover plates 100 with different sizes and widths, so as to adapt to the accurate positioning of the glass cover plates 100 with different sizes and widths.
In addition, in order to avoid the positioning of the positioning block 61 and the positioning slide block 62, the friction force of the positioning block 61 and the positioning slide block 62 against the side of the glass cover plate 100 is too large, which causes scratches. As shown in fig. 3, four positioning block pulleys 611 are rotatably and side by side along the first direction on the side of the positioning block 62 facing the positioning block 61, and four sliding block pulleys 621 are rotatably and side by side along the first direction on the side of the positioning block 62 facing the positioning block 61, so that the positioning block 61 and the positioning sliding block 62 are in rolling contact with the glass cover plate 100, thereby avoiding the influence caused by excessive friction force, finally realizing accurate positioning of the glass cover plate 100, and protecting the quality of the glass cover plate 100.
In contrast, for the short-side appearance inspection of the glass cover 100, as shown in fig. 1 and 4, the short-side detection mechanism 3 includes a short-side detection slide member 31 and a short-side detection imaging member 32. The short-side detection slide member 31 is provided on the frame 1 in the first direction; the short edge detection camera part 32 is arranged at the output end of the short edge detection sliding part 31, and the short edge detection camera part 32 can slide along the first direction to adjust the relative position of the short edge detection camera part 32 and the feeding channel 1. The position that the minor face of this embodiment detected camera part 32 can be adjusted in a flexible way, and then has improved the outward appearance and detected time measuring, and the minor face detects the flexibility of camera part 32's setting, can follow the first direction and carry out quick convenient position adjustment, compares direct fixed mounting in frame 1, and the adjustment is simple and convenient more.
As shown in fig. 4, the short edge detection imaging unit 32 includes a first short edge detection unit 321 and a second short edge detection unit 322. The first short side detection assembly 321 is disposed at the output end of the short side detection sliding component 31, and the first short side detection assembly 321 is used for detecting one short side of the glass cover plate 100; the second short side detection unit 322 is disposed at an output end of the short side detection sliding unit 31, and the second short side detection unit 322 is used for detecting the other short side of the glass cover plate 100.
Specifically, as shown in fig. 1 and 4, the short side detection slide unit 31 includes a short side detection slide rail 311, and a first short side detection slider 312 and a second short side detection slider 313 that are slidably inserted into the short side detection slide rail 311, respectively. The first short edge detection assembly 321 includes a first short edge detection support frame 3211 and a first short edge detection camera 3212. The bottom end bolt of first minor face detection support frame 3211 is fixed on first minor face detection slider 312, and first minor face detects camera 3212 and then installs on first minor face detection support frame 3211, and first minor face detects camera 3212 along the third direction just to on the pay-off passageway 2 to shoot glass apron 100 and advance a minor face to the detection position of minor face detection mechanism 3.
And the second short edge detection assembly 322 includes a second short edge detection support 3221 and a second short edge detection camera 3222. The bottom end bolt of the second short edge detection support frame 3221 is fixedly mounted on the second short edge detection slider 313, the second short edge detection camera 3222 is mounted on the second short edge detection support frame 3221, and the second short edge detection camera 3222 is aligned to the feeding channel 2 along the third direction to shoot another short edge of the glass cover plate 100. The embodiment realizes the targeted appearance detection of two short sides of the glass cover plate 100 through the first short side detection camera 3212 and the second short side detection camera 3222. Specifically, a short-edge detection position sensor (not shown in the figure) is disposed at a position of the feeding channel 2 where the short edge detection is located, when the glass cover plate 100 moves in the first direction and passes through the position of the short-edge detection position sensor, which indicates that the glass cover plate 100 has reached the position where the short edge detection is performed, the short-edge detection position sensor transmits a signal to the controller, and then the first short-edge detection camera 3212 is controlled to complete appearance detection of one short edge which enters the detection position of the short-edge detection mechanism 3 most recently, and the second short-edge detection camera 3222 is controlled to complete appearance detection of the other short edge of the glass cover plate 100 at the same time.
In addition, in order to avoid the ambient brightness not enough, and then influence and detect the accuracy, as shown in fig. 1, glass apron outward appearance check out test set still includes the light source subassembly, and the light source subassembly is used for providing the illumination to short edge detection mechanism 3, plane detection mechanism 4 and long limit detection mechanism 5, and then guarantees that ambient brightness can satisfy the needs that the outward appearance detected.
Specifically, in order to ensure that the light at the short-side appearance detection position is sufficient, as shown in fig. 1 and 4, in this embodiment, the light source assembly specifically includes two short-side illumination lamps 7, one of the short-side illumination lamps 7 is disposed on one side of the two feeding channels 2, and the other short-side illumination lamp 7 is disposed on the other side of the two feeding channels 2, so as to realize illumination of the short-side appearance detection position.
In order to flexibly adjust the position of the short-edge illuminating lamp 7 relative to the feeding channel 2 along the first direction, as shown in fig. 4, the short-edge detection sliding part 31 further comprises a short-edge illuminating lamp sliding block 314, and each short-edge illuminating lamp 7 is fixedly connected to the corresponding short-edge illuminating lamp sliding block 314 through a bolt, so that the position of the short-edge illuminating lamp 7 can be flexibly adjusted along the first direction, and the adjustment is simple and convenient.
When the glass cover plate 100 passes through the short side detection mechanism 3 to complete the short side appearance detection, the plane appearance detection is required, and as shown in fig. 1 and 5, the plane detection mechanism 4 includes a plane detection sliding part 41 and a plane detection camera part 42. The plane detection slide member 41 is provided on the chassis 1 in the first direction. The plane detection camera part 42 is arranged at the output end of the plane detection sliding part 41, and the plane detection camera part 42 can slide along the first direction to adjust the relative position with the feeding channel 1.
Specifically, the plane detection slide member 41 includes a plane detection slide rail 411 fixedly mounted on the chassis 1 in the first direction, and a plane detection slider 412 slidably inserted on the plane detection slide rail 411. The plane detection camera part 42 comprises a plane detection frame 421 fixedly mounted on the plane detection sliding block 412 through bolts and a plane detection camera 422 assembled on the plane detection frame 421, the plane detection camera 422 is right above the feeding channel 2 along the third direction, and the position of the plane detection camera 422 can be flexibly adjusted along the first direction, so that the use is more flexible and convenient.
In order to ensure that the illumination during the planar appearance detection is sufficient, as shown in fig. 5, the light source assembly in this embodiment specifically further includes a planar illumination lamp 8, and in order to enable the planar illumination lamp 8 to also be capable of being flexibly adjusted in position along the first direction, the planar detection sliding part 41 further includes a planar illumination lamp slider 413, the planar illumination lamp 8 is fixedly mounted on the planar illumination lamp slider 413 through a bolt, the planar illumination lamp 8 can be used for illumination, and therefore the precision of the planar appearance detection is improved, and the planar illumination lamp 8 can be flexibly adjusted in position along the first direction, so that the planar illumination lamp is more flexible and convenient to use.
When the glass cover plate 100 passes through the position of the plane detection mechanism 4, the glass cover plate 100 triggers a plane detection position sensor (not shown in the figure) installed at the position, and the plane detection camera 422 performs appearance detection on the glass cover plate 100, thereby completing the plane appearance detection of the glass cover plate 100.
When glass apron 100 accomplishes the plane outward appearance and detects the back through plane detection mechanism 4 and need carry out long limit outward appearance and detect, as shown in fig. 3, after glass apron 100 accomplishes the plane outward appearance through plane detection mechanism 4 and detects the back, before carrying long limit detection mechanism 5's detection position through pay-off passageway 2, it can be to carrying out preliminary position correction through first position calibration piece 65 and second position calibration piece 66, then carry out the secondary positioning through locating piece 61 and location sliding block 62, and then finally realize the location of using the side of locating piece 61 as the location limit, then glass apron 100 just can reentrant the detection position that long limit detection mechanism 5 corresponds.
For appearance detection of two long sides, as shown in fig. 1 and fig. 6 to 7, the long-side detection mechanism 5 includes a first long-side detection section 51 and a second long-side detection section 52. The first long-side detection component 51 is arranged on the rack 1, and the first long-side detection component 51 is used for detecting one long side of the glass cover plate 100; the second long-side detection member 52 is provided on the frame 1, and the second long-side detection member 52 detects the other long side of the glass cover 100.
Specifically, as shown in fig. 6 to 7, in the present embodiment, the first long-side detection unit 51 includes a first long-side detection frame 511 fixedly mounted on the frame 1 and a first long-side detection camera 512 mounted on the first long-side detection frame 511, and the first long-side detection camera 512 is configured to detect a long side of the glass cover 100 on a side close to the positioning block 61 when passing through the positioning block 61 and the positioning slider 62. Because the positioning of the positioning block 61 and the positioning slide block 62 is performed, the relative position of the long edge of the glass cover plate 100 is not changed along the second direction basically, so in this embodiment, the first long-edge detection frame 511 is not set to be capable of sliding and adjusting along the second direction, and in other embodiments, a second-direction sliding component may be set at the bottom end of the first long-edge detection frame 511. The second direction sliding assembly comprises a displacement slide rail arranged on the rack 1 and a displacement slide block inserted on the displacement slide rail in a sliding manner, and the first long-edge detection frame 511 is fixed on the displacement slide block so as to flexibly adjust the relative positions of the first long-edge detection frame 511 and the first long-edge detection camera 512 along the second direction and the feeding channel 2.
On the other long side of the glass cover 100, as shown in fig. 7, the second long-side detection unit 52 detects the appearance of the long side. The second long-side detection member 52 includes a second long-side detection frame 521 and a second long-side detection camera 522 attached to the second long-side detection frame 521. Meanwhile, the second long-edge detection component 52 further comprises a positioning component 53, the bottom end of the second long-edge detection frame 521 is fixedly connected to the output end of the positioning component 53 through a bolt, the positioning component 53 can drive the second long-edge detection frame 521 to move for a limited distance along the second direction, and then the position of the second long-edge detection camera 522 is adjusted, so that the second long-edge detection camera can be accurately aligned to the other long edge of the glass cover plate 100. When the glass cover plate 100 with different width sizes is processed, the position of the long side of the glass cover plate 100 changes due to the change of the width size of the short side of the glass cover plate 100, and in the embodiment, the controller can flexibly adjust the position of the second long side detection camera 522 along the second direction according to the width size of the glass cover plate 100 so as to align with the long side of the glass cover plate 100, so that the glass cover plate 100 is more flexible to use and has stronger applicability.
Specifically, as shown in fig. 7, the positioning assembly 53 includes a positioning driving member 531, a positioning slider 532, and a positioning sliding rail (not labeled in the figure), the positioning sliding rail is fixedly mounted on the rack 1 along the second direction, the positioning slider 532 is slidably inserted onto the positioning sliding rail, the positioning slider 532 is fixedly connected to an output end of the positioning driving member 531, the positioning driving member 531 is electrically connected to the controller, the positioning driving member 531 is controlled by the controller to drive the positioning slider 532 to move along the second direction for a limited distance, so as to flexibly adjust the position of the second long-side detection camera 522 along the second direction, and accurately align to the other long side of the glass cover plate 100, which can be suitable for appearance detection of the other long side of the glass cover plate 100 with different width dimensions, and has a simple structure, and accuracy and flexibility of appearance detection are improved.
In addition, in order to ensure sufficient illumination of the long-side detection mechanism 5, as shown in fig. 6 to 7, the light source assembly in the present embodiment further includes a first long-side illumination lamp 9 and a second long-side illumination lamp 10. Wherein, the first long-edge illuminating lamp 9 is installed on the first long-edge detecting frame 511, and then provides illumination for the first long-edge detecting camera 512, so as to improve the detection precision thereof, and the second long-edge illuminating lamp 10 is installed on the second long-edge detecting frame 521, and then provides illumination for the second long-edge detecting camera 522, and so as to improve the detection precision thereof.
The above description is only a preferred embodiment of the present invention, and for those skilled in the art, the present invention should not be limited by the description of the present invention, which should be interpreted as a limitation.
Claims (10)
1. A glass cover plate appearance detection device is characterized by comprising:
a frame (1);
the feeding channel (2) is arranged on the rack (1) along a first direction, and a short edge detection mechanism (3), a plane detection mechanism (4) and a long edge detection mechanism (5) are sequentially arranged on one side of the feeding channel (2) along the first direction;
and the feeding channel (2) is used for bearing and conveying the glass cover plate (100) to sequentially pass through the short edge detection mechanism (3), the plane detection mechanism (4) and the long edge detection mechanism (5) so as to finish the appearance detection of two short edges, a plane and two long edges of the glass cover plate (100).
2. The glass cover visual inspection device according to claim 1, characterized in that the feed channel (2) comprises:
the feeding device comprises at least two sections of unit feeding channels (21), wherein the unit feeding channels (21) are sequentially arranged and communicated along the first direction to form the feeding channel (2), and the unit feeding channels (21) are detachably arranged on the rack (1).
3. The glass cover visual inspection device according to claim 2, wherein the unit feed channel (21) comprises:
the material channel main body (211) is detachably arranged on the rack (1) along the first direction, and a conveying space for conveying the glass cover plate (100) is formed above the material channel main body (211);
the conveying assembly (212) is arranged on the material channel main body (211) along the first direction, and the conveying assembly (212) is located below the conveying space and used for conveying the glass cover plate (100).
4. The glass cover visual inspection apparatus according to claim 1, wherein the short side inspection mechanism (3) includes:
a short-side detection slide member (31) provided on the frame (1) in the first direction;
and the short-edge detection camera part (32) is arranged at the output end of the short-edge detection sliding part (31), and the short-edge detection camera part (32) can slide along the first direction so as to adjust the relative position of the short-edge detection camera part (32) and the feeding channel (2).
5. The glass cover visual inspection apparatus according to claim 4, wherein the short side detection imaging part (32) includes:
the first short edge detection assembly (321) is arranged at the output end of the short edge detection sliding component (31), and the first short edge detection assembly (321) is used for detecting one short edge of the glass cover plate (100);
and the second short edge detection assembly (322) is arranged at the output end of the short edge detection sliding component (31), and the second short edge detection assembly (322) is used for detecting the other short edge of the glass cover plate (100).
6. The glass cover plate appearance inspection apparatus according to claim 1, wherein the long-side inspection mechanism (5) includes:
a first long-side detection member (51) provided on the frame (1), the first long-side detection member (51) being configured to detect one long side of the glass cover plate (100);
and the second long-edge detection component (52) is arranged on the frame (1), and the second long-edge detection component (52) is used for detecting the other long edge of the glass cover plate (100).
7. The glass cover visual inspection apparatus according to claim 6, wherein the second long-side inspection member (52) is slidably provided on the frame (1) and is movable by a defined distance in a second direction perpendicular to the first direction.
8. The glass cover plate appearance inspection apparatus according to claim 1, wherein the flat surface inspection mechanism (4) includes:
a plane detection sliding member (41) provided on the frame (1) in the first direction;
the plane detection camera shooting component (42) is arranged at the output end of the plane detection sliding component (41), and the plane detection camera shooting component (42) can slide along the first direction so as to adjust the relative position of the plane detection camera shooting component and the feeding channel (2).
9. The glass cover plate appearance inspection apparatus according to claim 1, wherein the feeding channel (2) and the short edge inspection mechanism (3), the plane inspection mechanism (4) and the long edge inspection mechanism (5) disposed corresponding thereto form a set of appearance inspection lines, the appearance inspection lines are at least two sets, and each appearance inspection line is disposed on the rack (1) in parallel and side by side along the first direction.
10. The glass cover visual inspection device of claim 1, further comprising:
the light source assembly is arranged on the rack (1) and used for providing illumination for the short edge detection mechanism (3), the plane detection mechanism (4) and the long edge detection mechanism (5).
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN118090753A (en) * | 2024-04-17 | 2024-05-28 | 太原理工大学 | Device and method for detecting small defects of laser printing photovoltaic panel based on vision |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN118090753A (en) * | 2024-04-17 | 2024-05-28 | 太原理工大学 | Device and method for detecting small defects of laser printing photovoltaic panel based on vision |
CN118090753B (en) * | 2024-04-17 | 2024-06-25 | 太原理工大学 | Device and method for detecting small defects of laser printing photovoltaic panel based on vision |
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