CN216732340U - Green brick forming device - Google Patents
Green brick forming device Download PDFInfo
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- CN216732340U CN216732340U CN202120572262.0U CN202120572262U CN216732340U CN 216732340 U CN216732340 U CN 216732340U CN 202120572262 U CN202120572262 U CN 202120572262U CN 216732340 U CN216732340 U CN 216732340U
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- green brick
- roller
- green
- conveying
- conveying mechanism
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- 239000011449 brick Substances 0.000 title claims abstract description 75
- 230000007246 mechanism Effects 0.000 claims abstract description 101
- 238000005520 cutting process Methods 0.000 claims abstract description 31
- 238000001125 extrusion Methods 0.000 claims abstract description 17
- 238000007790 scraping Methods 0.000 claims abstract description 15
- 238000002156 mixing Methods 0.000 claims abstract description 3
- 238000003756 stirring Methods 0.000 claims abstract description 3
- 230000007704 transition Effects 0.000 claims description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 230000001154 acute effect Effects 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims 8
- 241001408630 Chloroclystis Species 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000003825 pressing Methods 0.000 abstract description 4
- 238000005096 rolling process Methods 0.000 abstract description 3
- 239000002994 raw material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000013067 intermediate product Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000011452 unfired brick Substances 0.000 description 1
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- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The utility model discloses a green brick forming device, which comprises an extrusion forming mechanism, a pressing mechanism and a pressing mechanism, wherein the extrusion forming mechanism is used for extruding a perforated strip green brick after stirring and mixing pug; the conveying mechanism is used for conveying the strip-shaped green bricks, a plurality of rollers are arranged in parallel at intervals, a mud scraper is arranged below each roller, and the mud scrapers can be in contact with or separated from the rollers; the transverse cutting mechanism is positioned above the conveying mechanism and is used for cutting the strip-shaped green bricks into green brick sections according to a set length; and the first longitudinal cutting mechanism is arranged behind the transverse cutting mechanism along the conveying direction of the conveying mechanism and is used for cutting the green brick segments into bricks. When excessive adobe pugs are accumulated on the roller, the mud scraping plate is in contact with the roller, and the mud scraping plate can scrape off the pugs on the roller along with the rolling of the roller. The mud scraper can clean the roller under the condition that the normal operation of the conveying mechanism is not influenced, and the continuity and the stability of the green brick production process are ensured.
Description
Technical Field
The utility model relates to a adobe production facility, concretely relates to adobe forming device.
Background
The green brick is also called green body or green body, which means that the pug is processed and formed into an intermediate product which has a certain shape, size and strength and can be used for sintering by means of external force, the green brick is called wet blank after being dried, the dried green brick is called dry blank after being dried, and the product which can be directly used without being sintered after being formed is called unfired brick. The preparation of the green brick is generally that the raw materials are aged, then the aged raw materials are stirred, extruded and mixed by a powerful stirrer, and then the raw materials are made into the green brick meeting the requirements, such as a solid green brick or a porous green brick, by a forming extruder.
The process of the green brick production comprises the working procedures of extrusion molding, green brick cutting and the like, and the working procedures of extrusion molding and green brick cutting are connected through a conveying mechanism. Because the raw materials of the green bricks are not completely dried during extrusion, partial pugs are easy to adhere to the conveying mechanism, and the more pugs adhere with the prolonging of the service life, the running of the conveying mechanism is influenced, and the shape of the green bricks is influenced.
SUMMERY OF THE UTILITY MODEL
The utility model discloses aim at solving one of the technical problem that exists among the prior art at least. Therefore, the utility model provides a adobe forming device can solve the problem of pug adhesion to guarantee adobe forming device's operation surely.
The green brick forming device comprises an extrusion forming mechanism, a pressing mechanism and a pressing mechanism, wherein the extrusion forming mechanism is used for stirring and mixing pug and then extruding the pug into a strip green brick with a hole; the conveying mechanism is used for conveying the strip-shaped green bricks, a plurality of rollers are arranged in parallel at intervals, a mud scraper is arranged below each roller, and the mud scraper can be in contact with or separated from the rollers; the transverse cutting mechanism is positioned above the conveying mechanism and is used for cutting the strip-shaped green bricks into green brick sections according to a set length; and the first longitudinal cutting mechanism is arranged behind the transverse cutting mechanism along the conveying direction of the conveying mechanism and is used for cutting the green brick segments into bricks.
According to the utility model discloses adobe forming device has following technological effect at least: when excessive adobe pugs are accumulated on the roller, the mud scraping plate is controlled to be in contact with the roller, the mud scraping plate can scrape off the pugs on the roller along with the rolling of the roller, and the mud scraping plate is controlled to be separated from the roller to avoid abrasion after the mud scraping plate is scraped completely. The mud scraper can clean the roller under the condition that the normal operation of the conveying mechanism is not influenced, and the continuity and the stability of the green brick production process are ensured.
According to the utility model discloses a some embodiments, adobe forming device is provided with the frame, conveying mechanism erects in the frame, the scraper rotates to set up in the frame, in order to realize through rotating with the contact or the separation of roller, the scraper is in the contact the roller sets up for vertical face slope just the linear velocity direction of roller with be the acute angle between the face of scraper.
According to some embodiments of the utility model, the frame corresponds the scraper is provided with the cylinder, so as to be used for passing through cylinder control the scraper rotates.
According to some embodiments of the utility model, the bottom of cylinder is fixed in the frame, the cylinder is kept away from the one end of mud scraper with be provided with elastic buffer between the frame.
According to some embodiments of the invention, the resilient buffer is a spring.
According to the utility model discloses a some embodiments, conveying mechanism is close to extrusion moulding mechanism's one end is equipped with the cab apron, it is used for the bearing to follow to cross the cab apron the strip adobe that extrusion moulding mechanism extrudes.
According to some embodiments of the utility model, the cab apron can set up with dismantling in the frame.
According to some embodiments of the utility model, adobe forming device is provided with second slitting mechanism, second slitting mechanism follows conveying mechanism's direction of delivery is located first slitting mechanism's rear.
According to some embodiments of the invention, the first slitting device comprises a plurality of groups of equidistantly distributed wire mechanisms; the green brick forming equipment is provided with a push plate device, and the push plate device is used for pushing the green brick segments into the steel wire mechanism from the conveying device for slitting.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 is a schematic view of the overall structure of a green brick forming apparatus of the present invention;
FIG. 2 is a first perspective view of a green brick forming apparatus of the present invention;
FIG. 3 is a second perspective view of a green brick forming apparatus of the present invention;
reference numerals: the device comprises an extrusion molding mechanism 101, a conveying mechanism 102, a transverse cutting mechanism 103, a first longitudinal cutting mechanism 104, a second longitudinal cutting mechanism 105, a roller 106, a mud scraper 107, an air cylinder 108, a frame 109 and a transition plate 111.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention. Furthermore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 to 3, an embodiment of the present invention provides a green brick forming apparatus, including an extrusion forming mechanism 101, configured to extrude a mixture of pug into a strip-shaped green brick with holes; the conveying mechanism 102 is used for conveying strip-shaped green bricks, the conveying mechanism 102 is provided with a plurality of rollers 106 in parallel and at intervals, a mud scraper 107 is arranged below each roller 106, and the mud scraper 107 can be in contact with or separated from the rollers 106; the transverse cutting mechanism 103 is positioned above the conveying mechanism 102 and is used for cutting the strip-shaped green bricks into green brick sections according to a set length; the first longitudinal cutting mechanism 104 is arranged behind the transverse cutting mechanism 103 along the conveying direction of the conveying mechanism 102 and is used for cutting the green brick segments into bricks.
According to the utility model discloses adobe forming device has following technological effect at least: when excessive adobe pugs are accumulated on the roller 106, the mud scraping plate 107 is controlled to be in contact with the roller 106, the mud scraping plate 107 can scrape off the pugs on the roller 106 along with the rolling of the roller 106, and the mud scraping plate 107 is controlled to be separated from the roller 106 after the pugs are scraped completely to avoid abrasion. The mud scraper 107 can clean the roller 106 under the condition that the normal operation of the conveying mechanism 102 is not influenced, and the continuity and the stability of the green brick production process are ensured.
In some embodiments of the present invention, the adobe forming device is provided with a frame 109, the conveying mechanism 102 is erected on the frame 109, the scraper 107 is rotated and set on the frame 109 to realize the contact or separation with the roller 106 through the rotation, the scraper 107 is inclined and set relative to the vertical surface when contacting the roller 106, and an acute angle is formed between the linear velocity direction of the roller 106 and the surface of the scraper 107. The scraper 107 can be rotated to approach and separate from the roller 106. When the conveying mechanism 102 is used for a period of time and the mud on the roller 106 is excessively accumulated, the mud scraping plate 107 is rotated to be in contact with the roller 106, and at the moment, the mud attached to the roller 106 is scraped by the mud scraping plate 107 along with the continuous rotation of the roller 106. When the roller 106 does not need to be cleaned, the mud scraper 107 can be rotated to be separated from the conveying mechanism, and at the moment, the roller 106 rotates more smoothly, so that the conveying efficiency of the conveying mechanism 102 is higher.
In some embodiments of the present invention, the frame 109 is provided with a cylinder 108 corresponding to the scraper 107 for controlling the rotation of the scraper 107 through the cylinder 108. The cylinder 108 is provided as a power mechanism for driving the scraper 107 to rotate, and mechanical automation is realized, thereby releasing labor.
In some embodiments of the present invention, the bottom of the cylinder 108 is fixed on the frame 109, and an elastic buffer is disposed between one end of the cylinder 108 away from the mud scraper 107 and the frame 109. It can be understood that the scraper 107 will receive a certain resistance when scraping off the mud, and after a long time, the resistance may affect the service life of the linear cylinder 108, and the elastic buffer member is arranged to buffer the linear cylinder 108, so that the scraper 107 can overcome the resistance.
In some embodiments of the present invention, the resilient buffer is a spring.
In some embodiments of the present invention, the end of the conveying mechanism 102 close to the extrusion molding mechanism 101 is provided with a transition plate 111, and the transition plate 111 is used for supporting the strip-shaped green bricks extruded from the extrusion molding mechanism 101. The extrusion molding mechanism 101 and the conveying mechanism 102 are generally preset with a distance therebetween, which is beneficial to maintenance. The green bricks in the semi-wet state which have just been formed may be left on the table, and even the green bricks may not fall perfectly on the conveyor 102. The transition plate 111 is positioned such that the cylinder formed green bricks can be placed on the transition plate 111 before being moved to the conveyor mechanism 102.
In some embodiments of the present invention, the transverse cutting mechanism 103 comprises a longitudinal cutting frame crossing over the conveying mechanism, a transverse cutter is arranged on the longitudinal cutting frame, and the transverse cutter moves up and down to cut off the strip-shaped green bricks.
In some embodiments of the present invention, the transition plate 111 is detachably disposed on the frame 109.
In some embodiments of the present invention, the green brick forming apparatus is provided with a second slitting mechanism 105, and the second slitting mechanism 105 is located behind the first slitting mechanism 104 along the conveying direction of the conveying mechanism 102. It will be appreciated that the second slitting mechanism 105 may be used instead of the first slitting mechanism 104 to facilitate maintenance and servicing of the apparatus.
In some embodiments of the present invention, the first slitting device 104 comprises a plurality of sets of equidistantly distributed wire mechanisms (not shown in the figures); the green brick forming device is provided with a push plate mechanism (not shown in the figure), the push plate mechanism and the steel wire mechanism are positioned at two sides of the conveying mechanism, and the push plate mechanism is used for pushing the green brick segments into the steel wire mechanism from the conveying mechanism 102 for slitting. In operation, as the green brick segments are conveyed to the aligned position of the first slitting mechanism 104, the pusher mechanism is extended to push the green brick segments up from the conveyor mechanism 102 to the position of the wire mechanism so that the green brick segments are slit by the wire to form bricks.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples" or the like mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.
Claims (9)
1. An apparatus for forming green bricks, comprising:
the extrusion molding mechanism is used for stirring and mixing the pug and then extruding the pug into a strip-shaped green brick with holes;
the conveying mechanism is used for conveying the strip-shaped green bricks, a plurality of rollers are arranged in parallel at intervals, a mud scraper is arranged below each roller, and the mud scraper can be in contact with or separated from the rollers;
the transverse cutting mechanism is positioned above the conveying mechanism and is used for cutting the strip-shaped green bricks into green brick sections according to a set length;
and the first longitudinal cutting mechanism is arranged behind the transverse cutting mechanism along the conveying direction of the conveying mechanism and is used for cutting the green brick segments into bricks.
2. The green brick molding apparatus according to claim 1, wherein: the green brick forming device is provided with a rack, the conveying mechanism is erected on the rack, the mud scraping plate is rotatably arranged on the rack to be in contact with or separated from the roller through rotation, the mud scraping plate is in contact with the roller, the roller is obliquely arranged relative to a vertical surface, and an acute angle is formed between the linear velocity direction of the roller and the surface of the mud scraping plate.
3. The green brick molding apparatus according to claim 2, wherein: the frame is provided with a cylinder corresponding to the mud scraper so as to control the mud scraper to rotate through the cylinder.
4. The green brick molding apparatus according to claim 3, wherein: the bottom of the cylinder is fixed on the rack, and an elastic buffer part is arranged between one end, far away from the mud scraper, of the cylinder and the rack.
5. The green brick molding apparatus according to claim 4, wherein: the elastic buffer is a spring.
6. The green brick molding apparatus according to claim 5, wherein: and one end of the conveying mechanism, which is close to the extrusion molding mechanism, is provided with a transition plate, and the transition plate is used for bearing the strip-shaped green bricks extruded from the extrusion molding mechanism.
7. The green brick molding apparatus according to claim 6, wherein: the transition plate is detachably arranged on the frame.
8. The green brick molding apparatus according to claim 1, wherein: the green brick forming device is provided with a second longitudinal cutting mechanism, and the second longitudinal cutting mechanism is located behind the first longitudinal cutting mechanism along the conveying direction of the conveying mechanism.
9. The green brick molding apparatus according to claim 1, wherein: the first slitting mechanism comprises a plurality of groups of steel wire mechanisms which are distributed at equal intervals; the green brick forming device is provided with a push plate mechanism, and the push plate mechanism is used for pushing the green brick segments into the steel wire mechanism from the conveying mechanism for slitting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120572262.0U CN216732340U (en) | 2021-03-19 | 2021-03-19 | Green brick forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120572262.0U CN216732340U (en) | 2021-03-19 | 2021-03-19 | Green brick forming device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216732340U true CN216732340U (en) | 2022-06-14 |
Family
ID=81908911
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120572262.0U Active CN216732340U (en) | 2021-03-19 | 2021-03-19 | Green brick forming device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216732340U (en) |
-
2021
- 2021-03-19 CN CN202120572262.0U patent/CN216732340U/en active Active
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Effective date of registration: 20240327 Granted publication date: 20220614 |
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