CN216731380U - Detection and support system tool for improving mounting precision of pipe flange - Google Patents
Detection and support system tool for improving mounting precision of pipe flange Download PDFInfo
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- CN216731380U CN216731380U CN202122739042.5U CN202122739042U CN216731380U CN 216731380 U CN216731380 U CN 216731380U CN 202122739042 U CN202122739042 U CN 202122739042U CN 216731380 U CN216731380 U CN 216731380U
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Abstract
The invention discloses a detection and support system tool for improving the installation precision of a pipe flange, which relates to the field of ship steel pipe manufacturing and comprises a support tool and a double-hole positive detection tool; the supporting tool is provided with two parallel rotating shafts and a first laser range finder; the double-eye positive detection tool is provided with a fixed pin, a movable pin, a bubble level meter and a second laser range finder; the two supporting tools are respectively used for supporting the two sides of the center of the pipe; two double-hole positive detection tools are arranged and are respectively used for being placed on flanges at two ends of a pipe; the fixed pin and the movable pin on each double-hole positive detection tool are respectively embedded into two bolt holes on the flange; the emitting direction of the second laser range finder on each binocular positive detection tool is parallel to the pipe and faces the other binocular positive detection tool. The invention improves the precision of pipe flange installation and reduces the operation difficulty.
Description
Technical Field
The invention relates to the field of ship steel pipe manufacturing, in particular to a detection and support system tool for improving the installation precision of a pipe flange.
Background
Generally, when a flange steel pipe is manufactured, a straight pipe is cut and discharged, the cut straight pipe is placed on a support frame on a working platform to enable the pipe to be in a horizontal state, and then the flange is installed.
After the flange is mounted to the pipe orifice, the alignment of two eyes of the flange is detected, and normally, a horizontal ruler is manually held to detect whether the lower edge connecting line of the symmetrical bolt holes is horizontal or not; the two-hole structure is used for facilitating the subsequent determination of the positions of the bolt holes of the flange after the conversion according to the standard position of the initial bolt holes and the conversion process when the position of the flange is converted.
After the connecting lines of the symmetrical bolt holes are horizontal, a right-angle caliper is used for detecting whether the flanges are perpendicular to the central connecting line (pipe wall end face plain line) of the pipe or not, after the flanges are determined to be perpendicular, a welding gun is used for nail-welding and positioning the flanges at one end and the pipe, and after at least 3 points are nail-welded on the end faces of a group of flanges, the flanges of the pipe at the other end are installed.
After the flange nails are welded, 2 persons use the tape measure to detect the length of the pipe in a matching way, and the person in the detection is easy to have deviation when seeing the orthogonal value of the tape measure strip and the flange surface of the pipe.
During the tube manufacturing process, 3 aspects of accuracy are controlled and detected for the tube: 1. whether the bolt holes of each group of flanges meet the requirement of right eyes or not; 2. whether the end faces of the two groups of flanges are perpendicular to the connecting line of the pipe cores or not; 3. whether the length dimension of the tube is in accordance with the design value.
For the first problem, subjective deviation is easy to occur when the level is used for detecting on site, and the level is used for detecting eyes which are dependent on people, so that the eyes cannot be detected without being held by hands, and the operation process is very troublesome.
For the second problem, the end face degree of the flange can be controlled and detected by using a right-angle caliper, but a deviation value cannot be read in detection (only a gap can be visually observed), the measurement precision is insufficient, and the operation convenience is poor;
for the third problem, 2 people are needed for matching detection during size detection, the operation is relatively troublesome, and sight line reading deviation is easy to occur during size detection.
Disclosure of Invention
The invention aims to solve the technical problem of providing a detection and support system tool for improving the installation accuracy of a pipe flange so as to solve the problems in the background art.
In order to achieve the purpose, the invention adopts the following technical scheme:
a detection and support system tool for improving the installation precision of a pipe flange comprises a support tool and a double-hole positive detection tool;
the supporting tool comprises two supporting vertical plates which are erected in parallel, two parallel rotating shafts are arranged between the tops of the two supporting vertical plates through bearings, and an anti-abrasion sleeve is fixedly sleeved on the outer wall of each rotating shaft;
a horizontal laser range finder seat plate is arranged between the two supporting vertical plates; the laser range finder seat plate is positioned between the two rotating shafts;
a first laser range finder is arranged on the laser range finder seat plate, and the emergent direction of the first laser range finder is vertical to the supporting vertical plate;
the double-eye positive detection tool comprises a vertical plate, wherein a fixing pin horizontally extending towards the rear is fixed at the upper left part of the vertical plate; a horizontal strip-shaped pin hole is formed in the upper right part of the vertical plate, and a moving pin horizontally extending towards the rear is arranged through the strip-shaped pin hole; the strip pin hole and the fixing pin are positioned on the same horizontal line;
a bubble level meter parallel to the strip-shaped pin holes is fixed on the front side surface of the middle lower part of the vertical plate;
blind holes are formed in the rear side face of the left lower portion and the rear side face of the right lower portion of the vertical plate, and magnets are embedded in the blind holes;
the rear side of the left end and the rear side of the right end of the vertical plate are both vertically connected with a laser range finder support, and a second laser range finder with the emitting direction horizontally facing the rear is arranged on the laser range finder support;
the two supporting tools are respectively used for supporting the two sides of the center of the pipe; two rotating shafts on each supporting tool are supported below the pipe; the emergent direction of the first laser range finder on each supporting tool is parallel to the pipe and faces to the end part of the adjacent pipe;
two double-hole positive detection tools are arranged and are respectively used for being placed on flanges at two ends of a pipe; the fixed pin and the movable pin on each double-hole positive detection tool are respectively embedded into two bolt holes on the flange; the emitting direction of the second laser range finder on each binocular positive detection tool is parallel to the pipe and faces the other binocular positive detection tool.
Angle steel is connected between the edges of the two supporting vertical plates.
A fastening bolt hole and a first vertical adjusting bolt hole are formed in the seat plate of the laser range finder.
The support vertical plate fixing device is characterized in that a fastening bolt embedded in the support vertical plate is arranged through the fastening bolt hole.
The laser range finder is characterized in that a first vertical adjusting bolt for adjusting the elevation angle of the first laser range finder is arranged through the first vertical adjusting bolt hole.
And a second vertical adjusting bolt hole is formed in the laser range finder support.
A second vertical adjusting bolt for adjusting the elevation angle of the second laser range finder is arranged through the second vertical adjusting bolt hole.
The front end of the moving pin is provided with a limiting circular plate, and the limiting circular plate is limited on the front side of the strip-shaped pin hole.
The blind hole is a circular hole, and the magnet is a button magnet.
Compared with the prior art, the invention has the advantages that the invention solves three problems in the process of installing the pipe flange: 1. whether the bolt holes of each group of flanges meet the requirement of right eyes or not; 2. whether the end faces of the two groups of flanges are perpendicular to the connecting line of the pipe cores or not; 3. whether the length dimension of the tube is in accordance with the design value. The invention is simpler and more convenient to operate, and particularly, the binocular positive detection tool is directly arranged on flanges at two ends of a pipe, and the detection is carried out in a manual horizontal ruler holding mode. According to the flange double-hole righting tool, the two pin columns are internally tangent and in the bolt holes, the magnet adsorbs the flange, the detection is not required to be carried by a person during detection, and the universality of the flange with multiple sizes is ensured by moving the pin; the second laser range finder and the auxiliary device thereof can be used for measuring the longest end face distance of the two flange end faces during the pipe size detection, one person can complete the measurement, and the system deviation generated when 2 persons pull the ruler is avoided. The support tool provided by the invention has the advantages that the perpendicularity of the flange is detected without manually holding a right-angle caliper, whether the end face is perpendicular or not is determined ingeniously in a mode of detecting whether the distance is changed, the accuracy is high, and the operation is simple.
Drawings
FIG. 1 is a side view of the support tool of the present invention in use;
FIG. 2 is a right side view of the support assembly of the present invention in use;
FIG. 3 is a top plan view of the support assembly of the present invention;
FIG. 4 is a perspective view of the support assembly of the present invention;
FIG. 5 is a side view of the support assembly of the present invention;
FIG. 6 is a top view of the support tool of the present invention;
FIG. 7 is a schematic diagram of the tool for binocular positive detection according to the present invention;
FIG. 8 is a side view of the binocular positive detection tool of the present invention;
FIG. 9 is a top view of the binocular positive detection tool of the present invention;
FIG. 10 is a schematic view of the system of the present invention used for ranging.
In the figure: 1. support riser, 2, the bearing, 3, the abrasionproof cover, 4, the pivot, 5, laser range finder seat, 6, the angle steel, 7, the fastening bolt hole, 8, first laser range finder, 9, the pipe, 10, the flange, 11, range finding laser, 12, support frock, 13, two eyes are detecting the frock just, 14, the bubble spirit level, 15, magnet, 16, the bubble, 17, the fixed pin, 18, the removal round pin, 19, the laser range finder support, 20, the vertical adjusting bolt of second, 21, the second laser range finder.
Detailed Description
The following description of the embodiments of the present invention refers to the accompanying drawings.
As shown in fig. 1 to 10, the detection and support system tool for improving the installation accuracy of the pipe flange according to the present invention includes a support tool 12 and a double-hole positive detection tool 13;
the supporting tool 12 comprises two supporting vertical plates 1 which are erected in parallel, two parallel rotating shafts 4 are arranged between the tops of the two supporting vertical plates 1 through bearings 2, and the outer walls of the rotating shafts 4 are fixedly sleeved with anti-abrasion sleeves 3;
a horizontal laser range finder seat plate 5 is arranged between the two supporting vertical plates 1; the laser range finder seat plate 5 is positioned between the two rotating shafts 4;
a first laser range finder 8 is arranged on the laser range finder seat plate 5, and the emergent direction of the first laser range finder 8 is vertical to the supporting vertical plate 1;
the double-eye positive detection tool 13 comprises a vertical plate, wherein a fixing pin 17 which horizontally extends towards the rear is fixed at the upper left part of the vertical plate; a horizontal strip-shaped pin hole is formed in the upper right part of the vertical plate, and a moving pin 18 which horizontally extends towards the rear is arranged through the strip-shaped pin hole; the strip pin holes and the fixing pins 17 are positioned on the same horizontal line;
a bubble level meter 14 parallel to the strip pin holes is fixed on the front side surface of the middle lower part of the vertical plate;
blind holes are formed in the rear side face of the left lower portion and the rear side face of the right lower portion of the vertical plate, and magnets 15 are embedded in the blind holes;
the rear sides of the left end and the right end of the vertical plate are both vertically connected with a laser range finder support 19, and a second laser range finder 21 with the emitting direction horizontally facing the rear is arranged on the laser range finder support 19;
two supporting tools 12 are arranged and are respectively used for supporting two sides of the center of the pipe 9; the two rotating shafts 4 on each supporting tool 12 are supported below the pipes 9; the emitting direction of the first laser range finder 8 on each supporting tool 12 is parallel to the pipe 9 and faces to the end part of the adjacent pipe 9;
two double-hole positive detection tools 13 are arranged and are respectively used for being placed on the flanges 10 at two ends of the pipe 9; a fixed pin 17 and a movable pin 18 on each double-hole positive detection tool 13 are respectively embedded into two bolt holes on the flange 10; the emitting direction of the second laser range finder 21 on each binocular positive detection tool 13 is parallel to the pipe 9 and faces the other binocular positive detection tool 13.
An angle steel 6 is connected between the edges of the two supporting vertical plates 1.
Fastening bolt holes 7 and first vertical adjusting bolt holes are formed in the laser range finder seat plate 5.
The support vertical plate is characterized in that a fastening bolt embedded in the support vertical plate 1 is arranged through the fastening bolt hole 7.
The laser range finder is characterized in that a first vertical adjusting bolt for adjusting the elevation angle of the first laser range finder 8 penetrates through the first vertical adjusting bolt hole.
And a second vertical adjusting bolt hole is formed in the laser range finder support 19.
A second vertical adjusting bolt 20 for adjusting the elevation angle of the second laser rangefinder 21 is provided through the second vertical adjusting bolt hole.
The front end of the moving pin 18 is provided with a limiting circular plate, and the limiting circular plate is limited at the front side of the strip-shaped pin hole.
The blind hole is a circular hole, and the magnet 15 is a button magnet.
When the tool is used, the three problems existing in the installation of the flange 10 can be solved: 1. whether the bolt holes of each group of flanges 10 meet the requirement of right eyes or not; 2. whether the end faces of the two groups of flanges 10 are perpendicular to the connecting line of the pipe cores; 3. whether the length dimension of the tube 9 is in accordance with the design value.
Firstly, when the pipe abrasion-proof device is used, the supporting tools 12 are placed on the working platform, the cut pipes 9 are placed on the two supporting tools 12, the outer walls of the pipes 9 are in contact with the abrasion-proof sleeves 3 on the supporting tools 12, and the pipes 9 can rotate.
Sleeving two flanges 10 on pipe openings of pipes 9 respectively, and placing two double-hole positive detection tools 13 on the flanges 10 respectively; specifically, the fixed pins 17 and the moving pins 18 are fitted into two bolt holes that are symmetrical with respect to the diameter of the flange 10, respectively, and the moving pins 18 can move, so that flanges 10 of different sizes are suitable. Respectively observing whether bubbles 16 of a bubble level gauge 14 on the two-eye positive detection tool 13 are centered or not, and adjusting the relative positions of the flange 10 and the pipe 9 if the bubbles are not centered, so that the bubbles 16 on the two-eye positive detection tool 13 are completely centered, which indicates that the two flanges 10 are both right-eye;
the method comprises the steps of opening a first laser range finder 8 arranged on one of support tools 12, adjusting the elevation angle of the first laser range finder 8 to enable the first laser range finder to be horizontal through a first vertical adjusting bolt, emitting ranging laser 11 to an adjacent flange 10, rotating a pipe 9, and in the rotating observation, if the measured indication number of the range finder is not changed all the time, indicating that the flange 10 is perpendicular to the pipe 9, performing nail welding on the flange 10 and the pipe 9 at the moment, and keeping the stability of the flange 10 at least at 3 points of the nail welding. In the above process, the distance can be measured every 90 degrees, and when the distance values of 4 point positions are completely the same, the flange 10 is perpendicular to the pipe 9.
Rechecking the bubble 16 on the binocular positive detection tool 13 to be centered, controlling the two second laser distance measuring instruments 21 on the fixed flange 10 to emit distance measuring laser 11 to the other flange 10, and controlling the position of the other flange 10 to make the two second laser distance measuring instruments 21 have the same measured result and the same designed value, and then beginning to prepare for nail welding the other flange 10;
before the other flange 10 is tack-welded, the adjacent support tool 12 is also used to detect the perpendicularity of the flange 10 in the same manner as described above. After the detection of the vertical condition, the flange 10 is tack welded. Turning the tube 9 again confirms that the flanges 10 at both ends are both aligned.
And finally, completing the nail welding precision control and detection process of the flange 10 of the pipe 9, wherein the pipeline precision according to the process can completely meet the standard requirement.
The above two-eye positive detection tool 13 and the support tool 12 can be used in cooperation with each other, but they can also be used as independent individuals, respectively solving the problems:
1. whether the bolt holes of each group of flanges 10 meet the requirement of right eyes or not; whether the length dimension of the tube 9 is in accordance with the design value.
2. Whether the end faces of both sets of flanges 10 are perpendicular to the die line.
However, the combination of the two can produce better results, for example, the length measurement of the pipe 9 can rely on the two-eye positive detection tool 13 alone, but the accuracy is lower in the case that the problem 2 is not solved.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (9)
1. A detection and support system tool for improving the installation precision of a pipe flange is characterized by comprising a support tool (12) and a double-hole alignment detection tool (13);
the supporting tool (12) comprises two parallel vertical supporting plates (1), two parallel rotating shafts (4) are arranged between the tops of the two vertical supporting plates (1) through bearings (2), and the outer walls of the rotating shafts (4) are fixedly sleeved with anti-abrasion sleeves (3);
a horizontal laser range finder seat plate (5) is arranged between the two supporting vertical plates (1); the laser range finder seat plate (5) is positioned between the two rotating shafts (4);
a first laser range finder (8) is arranged on the laser range finder seat plate (5), and the emergent direction of the first laser range finder (8) is vertical to the supporting vertical plate (1);
the double-eye alignment detection tool (13) comprises a vertical plate, and a fixing pin (17) horizontally extending towards the rear is fixed at the upper left part of the vertical plate; a horizontal strip-shaped pin hole is formed in the upper right part of the vertical plate, and a moving pin (18) horizontally extending towards the rear is arranged through the strip-shaped pin hole; the strip pin holes and the fixing pins (17) are positioned on the same horizontal line;
a bubble level meter (14) parallel to the strip pin holes is fixed on the front side surface of the middle lower part of the vertical plate;
blind holes are formed in the rear side surface of the left lower part and the rear side surface of the right lower part of the vertical plate, and magnets (15) are embedded in the blind holes;
the rear sides of the left end and the right end of the vertical plate are both vertically connected with a laser range finder support (19), and a second laser range finder (21) with the emitting direction horizontally facing the rear is arranged on the laser range finder support (19);
the two supporting tools (12) are respectively used for supporting two sides of the center of the pipe (9); the two rotating shafts (4) on each supporting tool (12) are supported below the pipes (9); the emergent direction of the first laser range finder (8) on each supporting tool (12) is parallel to the pipe (9) and faces the end part of the adjacent pipe (9);
two double-hole positive detection tools (13) are arranged and are respectively used for being placed on flanges (10) at two ends of the pipe (9); the fixed pin (17) and the movable pin (18) on each double-hole positive detection tool (13) are respectively embedded into two bolt holes on the flange (10); the emitting direction of the second laser range finder (21) on each binocular just detecting tool (13) is parallel to the pipe (9) and faces the other binocular just detecting tool (13).
2. The detection and support system tool for improving the installation accuracy of the pipe flange as claimed in claim 1, wherein an angle steel (6) is connected between the edges of the two support vertical plates (1).
3. The detection and support system tool for improving the mounting accuracy of the pipe flange according to claim 1, wherein the laser range finder seat plate (5) is provided with a fastening bolt hole (7) and a first vertical adjustment bolt hole.
4. The detection and support system tool for improving the mounting accuracy of the pipe flange according to claim 3, wherein a fastening bolt embedded in the support vertical plate (1) is arranged through the fastening bolt hole (7).
5. The detection and support system tool for improving the mounting accuracy of pipe flanges according to claim 3, wherein a first vertical adjustment bolt for adjusting the elevation angle of the first laser range finder (8) is provided through the first vertical adjustment bolt hole.
6. The detection and support system tool for improving the mounting accuracy of the pipe flange according to claim 1, wherein a second vertical adjusting bolt hole is formed in the laser range finder support (19).
7. The detection and support system tool for improving the mounting accuracy of pipe flanges according to claim 6, wherein a second vertical adjusting bolt (20) for adjusting the elevation angle of the second laser distance meter (21) is arranged through the second vertical adjusting bolt hole.
8. The tool for the detection and support system for improving the installation accuracy of the pipe flange as claimed in claim 1, wherein a limiting circular plate is arranged at the front end of the moving pin (18), and the limiting circular plate is limited at the front side of the strip-shaped pin hole.
9. The detection and support system tool for improving the mounting accuracy of the pipe flange according to claim 1, wherein the blind holes are circular holes, and the magnets (15) are button magnets.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122739042.5U CN216731380U (en) | 2021-11-10 | 2021-11-10 | Detection and support system tool for improving mounting precision of pipe flange |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122739042.5U CN216731380U (en) | 2021-11-10 | 2021-11-10 | Detection and support system tool for improving mounting precision of pipe flange |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216731380U true CN216731380U (en) | 2022-06-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122739042.5U Active CN216731380U (en) | 2021-11-10 | 2021-11-10 | Detection and support system tool for improving mounting precision of pipe flange |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216731380U (en) |
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2021
- 2021-11-10 CN CN202122739042.5U patent/CN216731380U/en active Active
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