CN216725868U - A percolation tank discharging device for preparing syrup - Google Patents

A percolation tank discharging device for preparing syrup Download PDF

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Publication number
CN216725868U
CN216725868U CN202123275828.2U CN202123275828U CN216725868U CN 216725868 U CN216725868 U CN 216725868U CN 202123275828 U CN202123275828 U CN 202123275828U CN 216725868 U CN216725868 U CN 216725868U
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tank body
filter screen
percolation tank
percolation
percolating
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竺日培
李青
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Abstract

The utility model discloses a percolating tank discharging device for preparing syrup, which relates to the technical field of syrup production equipment and comprises a percolating tank body, a material injection pipe and a liquid injection pipe, wherein a servo motor is started to drive a limiting rack to drive a cleaning rod to vertically move downwards so as to press raw materials to fully contact with extraction solution, a first filter screen can filter the raw materials, a second filter screen can filter the solution for the second time, a vibration motor can vibrate the waste materials accumulated on the first filter screen to lead the waste materials out of the material discharge pipe, a driving motor is started to drive a transmission rod, a stirring rod and the cleaning rod to rotate so as to respectively clean the inner wall of the percolating tank body and impurities adsorbed on the first filter screen, the utility model discloses the percolating tank discharging device can fully contact raw material extracting solution, improves percolating efficiency and simultaneously also facilitates cleaning the filtering device, the efficiency of the ejection of compact has been promoted.

Description

A percolation tank discharging device for preparing syrup
Technical Field
The utility model relates to a syrup production facility technical field especially relates to a percolation tank discharging device for preparing syrup.
Background
Percolation is a method in which a moderately pulverized medicinal material is placed in a percolation cylinder, a solvent is continuously added from the upper part, and the solvent is percolated through a medicinal material layer to leach out medicinal material components in the downward flowing process. The percolation belongs to a dynamic leaching method, the utilization rate of the solvent is high, the effective components are completely leached, the leaching solution can be directly collected, the method is suitable for valuable medicinal materials, toxic medicinal materials and high-concentration preparations, and can also be used for extracting and percolating medicinal materials with lower content of the effective components, the method belongs to a dynamic leaching method, and the method is deeply favored by manufacturers because the solvent utilization rate is high and the effective components are completely leached.
The prior art (publication number CN204193554U) is a device for percolating fritillary-loquat syrup, and relates to the field of pharmaceutical equipment, and the device comprises a bottom layer and a combined layer, wherein the combined layer comprises a cylindrical surrounding edge plate, a combined layer filter screen is arranged at the bottom in the surrounding edge plate, a receiving port is arranged at the upper end of the surrounding edge plate, the receiving port is formed by an inner plate and an outer plate, the height of the outer plate is greater than that of the inner plate, a backflow hole is arranged at the lower part of the inner plate, and a plug-in connector matched with the receiving port is arranged at the lower end of the surrounding edge plate; the bottom layer comprises a funnel body, the bottom of the funnel body is connected with a discharge port, a control valve is arranged on the discharge port, a bottom filter screen is arranged at the upper port of the funnel body, and a receiving port is arranged on the edge of the upper port of the funnel body. In the percolation process of the product, the fine powder is separated by the independent combined layer, so that the fine powder is not fully accumulated on the bottom layer to block the filter screen; the percolation speed is accelerated, the production period is shortened, and the condition of product deterioration is avoided.
However, the above-mentioned device for percolating the loquat leaf and Sichuan fritillary bulb syrup still has the following problems in practical use: if the device is used, the fine powder is separated through the arranged independent combined layer, so that the fine powder is prevented from being accumulated on the bottom layer, and then the filter screen is blocked, but the device is not provided with a cleaning mechanism for cleaning impurities on the combined layer, and in the long-time use process, more impurities are often accumulated on the combined layer, if the combined layer can not be cleaned in time, the filtering effect of the combined layer can be affected, even the situation that the filter screen is completely blocked and can not be filtered occurs, reduces the production efficiency of the device to a certain extent, and simultaneously, the device is not provided with a cleaning mechanism, in the process of the device percolation, more fine impurities are adsorbed on the inner wall of the percolation device, if the fine impurities cannot be removed in time, the quality of the secondary production solution can be affected, so that the device has certain limitations in the use process.
SUMMERY OF THE UTILITY MODEL
The utility model provides a percolation tank discharging device for preparing syrup has solved because lack clearance mechanism among the prior art, probably influences the technical problem of ejection of compact effect.
In order to solve the technical problem, the utility model provides a pair of a percolation tank discharging device for preparing syrup includes: the percolation tank comprises a percolation tank body, a material injection pipe and a liquid injection pipe, wherein the material injection pipe is connected to the right side of the percolation tank body, the liquid injection pipe is connected to the left side of the percolation tank body, a filtering and cleaning mechanism is arranged in the percolation tank body, and an inner wall cleaning mechanism is arranged in the percolation tank body.
Preferably, the filtration cleaning mechanism comprises a first filter screen, the first filter screen is slidably connected in the percolation tank body, the first filter screen is connected with a vibration motor, two installation frames which are symmetrical to each other are connected in the percolation tank body, a buffer spring is connected in the installation frames, the top of the buffer spring is connected with a supporting block, one end, away from the buffer spring, of the supporting block is connected on the first filter screen, the first filter screen is slidably connected on the installation frames, sliding grooves matched with the first filter screen are formed in the installation frames, a liquid discharge pipe is connected at the central position of the bottom of the percolation tank body, installation blocks are connected at two sides of the bottom of the liquid discharge pipe, an installation cavity is formed in each installation block, a sliding block is slidably connected in the installation cavity, a connecting rod is connected on the sliding block, and a compression spring is sleeved on the connecting rod, compression spring's one end is connected on the slider, and the other end is connected on the inner wall of installation cavity, two be provided with the second filter screen between the installation piece, the one end of connecting rod runs through the slider and extends to in the second filter screen, the spacing groove with connecting rod looks adaptation is all seted up to the both sides of second filter screen, the both sides of percolation tank body all are connected with row material pipe, the leakage fluid dram has all been seted up to the both sides of percolation tank body, the leakage fluid dram is corresponding with row material pipe.
Preferably, the inner wall cleaning mechanism comprises a fixed block, the fixed block is connected with the top of the percolation tank body, a cavity is arranged in the fixed block, the rear side of the fixed block is connected with a servo motor, the driving end of the servo motor extends into the cavity and is connected with a transmission gear, one side of the transmission gear is engaged and connected with a limit rack, a rotating shaft is connected in the cavity, a driven gear is rotationally connected on the rotating shaft, one side of the driven gear is meshed with a limit rack, one end of the limit rack extends into the percolation tank body and is connected with a driving motor, the top of the percolation tank body and the bottom of the fixed block are both provided with placing openings matched with the driving motor, the two placing openings are communicated, the driving end of the driving motor is connected with a transmission rod, the transmission rod is connected with a plurality of stirring rods, and the bottom of the transmission rod is connected with a cleaning rod.
Preferably, the one end of puddler is connected with clean brush, clean brush is inconsistent with the inner wall of percolation tank body, and this setting can conveniently be cleared up the inner wall of percolation tank body.
Preferably, one end of the connecting rod extends to the outside of the mounting block and is connected with a tension block, the tension block is integrally formed with anti-skid particles, and the arrangement can facilitate a worker to pull the connecting rod.
Preferably, the inner bottom wall of percolation tank body is connected with two drainage pieces of mutual symmetry, two all seted up the drainage groove on the drainage piece, this setting can provide certain water conservancy diversion effect to the solution that falls.
Preferably, the bottom of percolation tank body is connected with the support frame, the bottom of support frame is provided with the blotter, and this setting can provide certain cushion effect to the device at vibrating motor during operation, avoids its vibration in-process noise production.
Preferably, one side of percolation tank body is connected with control panel, control panel respectively with vibrating motor, servo motor and driving motor electric connection, should set up and can make things convenient for the staff to control the device.
Compared with the prior art, the utility model provides a pair of a percolation tank discharging device for preparing syrup has following beneficial effect:
1. the utility model discloses in, start servo motor and make spacing rack drive the vertical downstream of scavenging lever, thereby press down to the raw materials and make the raw materials and draw solution carry out abundant contact, then can filter the raw materials through the first filter screen that sets up, make the solution after drawing discharge through the fluid-discharge tube, and the second filter screen that sets up in the fluid-discharge tube bottom then can carry out secondary to solution and filter, and then the quality of solution when having improved out the liquid, vibrating motor can vibrate the waste material of piling up on first filter screen, make it derive from the discharge tube, the device can hoisting device draw the speed of medicine, the efficiency of the ejection of compact has also been accelerated simultaneously.
2. The utility model discloses in, through pulling compression spring, can conveniently clear up accumulational impurity on the second filter screen, start driving motor and can drive transfer line, puddler and scavenging pole and rotate, and then clean adsorbed impurity on inner wall and the first filter screen of percolation tank body respectively, this setting can be quick clears up filter equipment, has solved among the prior art because clearance filtering mechanism efficiency is lower, and then influences the problem of device production efficiency.
Drawings
FIG. 1 is a schematic view showing the overall structure of a discharge device of a percolation tank for preparing syrup;
FIG. 2 is a schematic view showing the internal structure of a discharge device of a percolation tank for preparing syrup;
FIG. 3 is an enlarged view of the structure at A in FIG. 2;
FIG. 4 is an enlarged view of the structure at B in FIG. 2;
fig. 5 is an enlarged view of the structure at C in fig. 2.
Reference numbers in the figures: 1. a percolation tank body; 2. a material injection pipe; 3. a liquid injection pipe; 4. a first filter screen; 5. a vibration motor; 6. installing a frame; 7. a buffer spring; 8. a support block; 9. a liquid discharge pipe; 10. mounting blocks; 11. a slider; 12. a connecting rod; 13. A compression spring; 14. a second filter screen; 15. a discharge pipe; 16. a fixed block; 17. a servo motor; 18. a transmission gear; 19. A limit rack; 20. a driven gear; 21. a drive motor; 22. a transmission rod; 23. a stirring rod; 24. a cleaning rod.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below by referring to the drawings are exemplary only for explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it should be understood that if the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. are used in the orientation or positional relationship indicated on the basis of the drawings, it is only for convenience of description and simplicity of description, and it is not intended to indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be considered as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", may explicitly or implicitly include one or more of the described features. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected. Either mechanically or electrically. They may be directly connected or indirectly connected through intervening media, or may be connected through the use of two elements or the interaction of two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
Example one, as illustrated in figures 1-5, a percolation tank discharge apparatus for use in preparing a syrup, comprising: the percolation tank comprises a percolation tank body 1, a material injection pipe 2 and a liquid injection pipe 3, wherein the material injection pipe 2 is connected to the right side of the percolation tank body 1, the liquid injection pipe 3 is connected to the left side of the percolation tank body 1, a filtration cleaning mechanism is arranged in the percolation tank body 1, an inner wall cleaning mechanism is arranged in the percolation tank body 1, the filtration cleaning mechanism comprises a first filter screen 4, the first filter screen 4 is slidably connected in the percolation tank body 1, a vibration motor 5 is connected to the first filter screen 4, two installation frames 6 which are symmetrical to each other are connected in the percolation tank body 1, a buffer spring 7 is connected in each installation frame 6, a supporting block 8 is connected to the top of each buffer spring 7, one end, far away from the buffer spring 7, of each supporting block 8 is connected to the first filter screen 4, the first filter screen 4 is slidably connected to each installation frame 6, a chute which is matched with the first filter screen 4 is arranged on each installation frame 6, and a liquid discharge pipe 9 is connected to the central position of the bottom of the percolation tank body 1, both sides of the bottom of the liquid discharge pipe 9 are connected with mounting blocks 10, a mounting cavity is arranged in each mounting block 10, a slide block 11 is connected in the mounting cavity in a sliding manner, a connecting rod 12 is connected on each slide block 11, a compression spring 13 is sleeved on each connecting rod 12, one end of each compression spring 13 is connected to each slide block 11, the other end of each compression spring is connected to the inner wall of the mounting cavity, a second filter screen 14 is arranged between the two mounting blocks 10, one end of each connecting rod 12 penetrates through each slide block 11 and extends into each second filter screen 14, both sides of each second filter screen 14 are provided with limiting grooves matched with the corresponding connecting rods 12, both sides of the percolation tank body 1 are connected with discharge pipes 15, both sides of the percolation tank body 1 are provided with liquid discharge ports corresponding to the discharge pipes 15, the inner wall cleaning mechanism comprises a fixed block 16, the fixed block 16 is connected to the top of the percolation tank body 1, a cavity is arranged in each fixed block 16, and the rear side of the fixed block 16 is connected with a servo motor 17, the driving end of a servo motor 17 extends into the cavity and is connected with a transmission gear 18, one side of the transmission gear 18 is meshed and connected with a limit rack 19, a rotating shaft is connected in the cavity, a driven gear 20 is connected on the rotating shaft in a rotating manner, one side of the driven gear 20 is meshed and connected with the limit rack 19, one end of the limit rack 19 extends into the percolation tank body 1 and is connected with a driving motor 21, the top of the percolation tank body 1 and the bottom of a fixed block 16 are respectively provided with a placing opening matched with the driving motor 21, the two placing openings are communicated, the driving end of the driving motor 21 is connected with a transmission rod 22, the transmission rod 22 is connected with a plurality of stirring rods 23, the bottom of the transmission rod 22 is connected with a cleaning rod 24, the servo motor 17 is started to enable the driven gear 19 to drive the cleaning rod 24 to vertically move downwards, and therefore the raw materials are pressed to be in full contact with the extraction solution, then can filter the raw materials through the first filter screen 4 that sets up, make the solution after drawing discharge through fluid-discharge tube 9, and the second filter screen 14 that sets up in fluid-discharge tube 9 bottom then can carry out secondary filtration to the solution, and then the quality of solution when having improved out liquid, vibrating motor 5 can vibrate the waste material of piling up on first filter screen 4, make it derive from arranging in the material pipe 15, through pulling compression spring 13, can conveniently clear up accumulational impurity on the second filter screen 14, start driving motor 21 can drive transfer line 22, puddler 23 and cleaning rod 24 rotate, and then clean adsorbed impurity on inner wall and the first filter screen 4 of percolation tank body 1 respectively, this sets up can be quick clears up filter equipment.
In this embodiment: the model of the servo motor 17 is MR-JE-40A, and the model of the driving motor 21 is MR-J4-60A.
Embodiment two, on the basis of embodiment one, the one end of puddler 23 is connected with clean brush, and clean brush is inconsistent with the inner wall of percolation tank body 1, and this setting can conveniently clear up the inner wall of percolation tank body 1, has promoted the clearance effect of puddler 23.
Third embodiment, on the basis of first embodiment, the one end of connecting rod 12 extends to the outside of installation piece 10 and is connected with the pulling force piece, and integrated into one piece has anti-skidding granule on the pulling force piece, and this setting can make things convenient for staff's pulling connecting rod 12, has made things convenient for staff's application of force.
Fourth embodiment, on the basis of first embodiment, the interior diapire of percolation tank body 1 is connected with two drainage pieces of mutual symmetry, has all seted up the drainage groove on two drainage pieces, and this setting can provide certain water conservancy diversion effect to the solution that falls, makes things convenient for the solution to discharge from percolation tank body 1.
Embodiment five, on the basis of embodiment one, the bottom of percolation tank body 1 is connected with the support frame, and the bottom of support frame is provided with the blotter, should set up and can provide certain cushion effect to the device at vibrating motor 5 during operation, avoids its vibration in-process noise production to influence staff operational environment's the condition.
Sixth embodiment, on the basis of first embodiment, one side of percolation tank body 1 is connected with control panel, control panel respectively with vibrating motor 5, servo motor 17 and driving motor 21 electric connection, should set up and can make things convenient for the staff to control the device, improved the practicality of device.
The working principle is as follows:
when the device needs to be discharged:
the raw material and the extraction solution are respectively led into the percolation tank body 1 through the material injection pipe 2 and the liquid injection pipe 3, after the percolation tank is completely placed, the servo motor 17 is started to drive the transmission gear 18 to rotate, the limiting rack 19 meshed and connected with one side of the transmission gear 18 drives the sweeping rod 24 to vertically move downwards, so that the raw material is pressed to enable the raw material to be fully contacted with the extraction solution, then the raw material can be filtered through the arranged first filter screen 4, the extracted solution is discharged through the liquid discharge pipe 9, the second filter screen 14 arranged at the bottom of the liquid discharge pipe 9 can perform secondary filtration on the solution, the quality of the solution is further improved when the solution is discharged, after the solution is completely discharged, the waste accumulated on the first filter screen 4 can be vibrated by starting the vibration motor 5, the waste can be led out from the discharge pipe 15, and the vibration frequency is increased through the matched use of the arranged buffer spring 7 and the supporting block 8, this arrangement accelerates the rate of drug extraction and impurity removal to some extent.
When the filter device needs to be cleaned:
firstly, through pulling compression spring 13, can take it out from second filter screen 14, then the staff can clear up the impurity that piles up on second filter screen 14, and can drive transfer line 22 through starting driving motor 21, puddler 23 and cleaning rod 24 rotate, and then clean up the impurity that adsorbs on the inner wall of percolation tank body 1 and first filter screen 4 respectively, can lead to into water in the device through notes material pipe 2 afterwards, and then improve the effect of cleaning, and just reverse rotation through continuous start-up servo motor 17, can make drive gear 18 constantly drive spacing rack 19 and driving motor 21 and carry out the removal of vertical direction, and then accelerate the efficiency of cleaning, the device can clear up percolation tank body 1 fast, avoided because impurity blocks up filter equipment, and then the inconvenient circumstances of carrying out the ejection of compact.

Claims (8)

1. A percolating tank discharging device for preparing syrup comprises: the percolation tank comprises a percolation tank body (1), a material injection pipe (2) and a liquid injection pipe (3), wherein the material injection pipe (2) is connected to the right side of the percolation tank body (1), the liquid injection pipe (3) is connected to the left side of the percolation tank body (1), the percolation tank is characterized in that a filtering and cleaning mechanism is arranged in the percolation tank body (1), and an inner wall cleaning mechanism is arranged in the percolation tank body (1).
2. The percolation tank discharging device for preparing syrup according to claim 1, wherein the percolation tank filtering mechanism comprises a first filter screen (4), the first filter screen (4) is slidably connected in the percolation tank body (1), a vibration motor (5) is connected on the first filter screen (4), two symmetrical installation frames (6) are connected in the percolation tank body (1), a buffer spring (7) is connected in the installation frame (6), a supporting block (8) is connected at the top of the buffer spring (7), one end of the supporting block (8) far away from the buffer spring (7) is connected on the first filter screen (4), the first filter screen (4) is slidably connected on the installation frame (6), a chute matched with the first filter screen (4) is formed in the installation frame (6), and a percolation liquid discharge pipe (9) is connected at the bottom center of the percolation tank body (1), the two sides of the bottom of the liquid discharge pipe (9) are both connected with mounting blocks (10), a mounting cavity is formed in each mounting block (10), a sliding block (11) is connected in the mounting cavity in a sliding manner, a connecting rod (12) is connected to each sliding block (11), a compression spring (13) is sleeved on each connecting rod (12), one end of each compression spring (13) is connected to each sliding block (11), the other end of each compression spring is connected to the inner wall of the mounting cavity, a second filter screen (14) is arranged between the two mounting blocks (10), one end of each connecting rod (12) penetrates through each sliding block (11) and extends into each second filter screen (14), limiting grooves matched with the corresponding connecting rods (12) are formed in the two sides of each second filter screen (14), material discharge pipes (15) are connected to the two sides of the percolation tank body (1), liquid discharge ports are formed in the two sides of the percolation tank body (1), the liquid outlet is corresponding to the discharge pipe (15).
3. A percolation tank discharging device for preparing syrup according to claim 1, characterized in that, the inner wall cleans the mechanism and includes fixed block (16), fixed block (16) is connected at the top of percolation tank body (1), the intracavity of fixed block (16) has been seted up the cavity, the rear side of fixed block (16) is connected with servo motor (17), the drive end of servo motor (17) extends to in the cavity and is connected with drive gear (18), one side meshing of drive gear (18) is connected with spacing rack (19), the intracavity is connected with the pivot, it is connected with driven gear (20) to rotate in the pivot, one side and spacing rack (19) meshing of driven gear (20) are connected, the one end of spacing rack (19) extends to in percolation tank body (1) and is connected with driving motor (21), the mouth of placing with driving motor (21) looks adaptation is all seted up, two to the top of percolation tank body (1) and the bottom of fixed block (16) place the mouth and be linked together, the drive end of driving motor (21) is connected with transfer line (22), be connected with a plurality of puddlers (23) on transfer line (22), the bottom of transfer line (22) is connected with scavenging lever (24).
4. A percolating tank discharging device for preparing syrup according to claim 3, wherein one end of the stirring rod (23) is connected with a cleaning brush which is against the inner wall of the percolating tank body (1).
5. A percolating tank discharge device for preparing syrup according to claim 2, wherein one end of the connecting rod (12) extends to the outside of the mounting block (10) and is connected with a tension block on which anti-skid particles are integrally formed.
6. A percolation tank discharging device for preparing syrup according to claim 1 wherein the inner bottom wall of the percolation tank body (1) is connected with two mutually symmetrical drainage blocks, and drainage grooves are arranged on both of the two drainage blocks.
7. A percolating tank discharging device for preparing syrup according to claim 1, wherein the bottom of the percolating tank body (1) is connected with a support frame, and the bottom of the support frame is provided with a cushion pad.
8. A percolating tank discharging device for preparing syrup according to claim 3, wherein one side of the percolating tank body (1) is connected with a control panel which is respectively connected with a vibration motor (5), a servo motor (17) and a driving motor (21) electrically.
CN202123275828.2U 2021-12-24 2021-12-24 A percolation tank discharging device for preparing syrup Active CN216725868U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202123275828.2U CN216725868U (en) 2021-12-24 2021-12-24 A percolation tank discharging device for preparing syrup

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202123275828.2U CN216725868U (en) 2021-12-24 2021-12-24 A percolation tank discharging device for preparing syrup

Publications (1)

Publication Number Publication Date
CN216725868U true CN216725868U (en) 2022-06-14

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Application Number Title Priority Date Filing Date
CN202123275828.2U Active CN216725868U (en) 2021-12-24 2021-12-24 A percolation tank discharging device for preparing syrup

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