CN216716920U - Feed efficient cooling and drying device - Google Patents
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- CN216716920U CN216716920U CN202123364785.5U CN202123364785U CN216716920U CN 216716920 U CN216716920 U CN 216716920U CN 202123364785 U CN202123364785 U CN 202123364785U CN 216716920 U CN216716920 U CN 216716920U
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- 238000001816 cooling Methods 0.000 title claims abstract description 71
- 238000001035 drying Methods 0.000 title claims abstract description 28
- 238000004140 cleaning Methods 0.000 claims abstract description 15
- 230000002093 peripheral effect Effects 0.000 claims abstract description 10
- 239000011248 coating agent Substances 0.000 claims abstract description 5
- 238000000576 coating method Methods 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims description 20
- 238000007790 scraping Methods 0.000 claims description 19
- 238000007599 discharging Methods 0.000 claims description 9
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 239000004744 fabric Substances 0.000 claims description 5
- 239000008188 pellet Substances 0.000 abstract description 9
- 238000012864 cross contamination Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 239000008187 granular material Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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Abstract
本实用新型涉及一种饲料高效冷却干燥装置,包括冷却仓、布料机构、传送带机构,其技术要点是:布料机构包括布料轮组件和匀料组件,布料轮组件由布料轴和一体式长轮体组成,一体式长轮体的外周面设有多条轴向凹槽,一体式长轮体的外周面设有防粘涂层,匀料组件由匀料支撑轴、固定于匀料支撑轴下部的柔性匀料长板、固定于匀料支撑轴斜向上的刮料件组成,传送带机构由至上而下依次布置的多个水平传送带构成,在下的水平传送带的首部承接于在上的水平传送带的尾部下方,冷却仓对应各个水平传送带的首部设有清理组件。本装置解决了现有冷却器对颗粒料冷却不均匀的问题,冷却效果好,冷却效率高,同时避免多种饲料颗粒产品造成交叉污染。
The utility model relates to a high-efficiency cooling and drying device for feed, comprising a cooling bin, a distributing mechanism and a conveyor belt mechanism. The technical points of the utility model are: the distributing mechanism includes a distributing wheel assembly and a screed assembly, and the distributing wheel assembly consists of a distribution shaft and an integrated long wheel body. The outer peripheral surface of the integrated long wheel body is provided with a plurality of axial grooves, the outer peripheral surface of the integrated long wheel body is provided with an anti-stick coating, and the screed component is fixed on the lower part of the screed support shaft by the screed support shaft The flexible screed long plate and the scraper fixed on the screed support shaft obliquely upward, the conveyor belt mechanism is composed of a plurality of horizontal conveyor belts arranged in sequence from top to bottom, and the head of the lower horizontal conveyor belt is connected to the upper horizontal conveyor belt. Below the tail, the cooling bin is provided with cleaning components corresponding to the head of each horizontal conveyor belt. The device solves the problem of uneven cooling of pellets by the existing cooler, has good cooling effect and high cooling efficiency, and avoids cross-contamination caused by various feed pellet products.
Description
技术领域technical field
本实用新型涉及饲料加工设备技术领域,具体涉及一种饲料高效冷却干燥装置。The utility model relates to the technical field of feed processing equipment, in particular to an efficient cooling and drying device for feed.
背景技术Background technique
从制粒机中出来的颗粒饲料高温高湿,因此饲料易破碎,储存易发生霉变,必须经过冷却工艺,达到降温脱水的目的,增加颗料的硬度,方便运输和储藏,同时也提高成品颗粒料的品质。The pellet feed from the pellet mill has high temperature and high humidity, so the feed is easy to break, and the storage is prone to mildew. quality of pellets.
现有的饲料冷却器在使用过程中存在如下问题:1、高温高湿物料易堆叠,造成通风不均匀,散热不均匀,冷却效率低;2、多种饲料颗粒产品的冷却干燥共用同一冷却装置时,由于物料残留容易造成交叉污染。The existing feed coolers have the following problems during use: 1. High-temperature and high-humidity materials are easy to stack, resulting in uneven ventilation, uneven heat dissipation, and low cooling efficiency; 2. The cooling and drying of various feed pellet products share the same cooling device At the same time, cross-contamination is likely to occur due to material residues.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的是为了提供一种结构合理、使用可靠的饲料高效冷却干燥装置,解决现有冷却器对颗粒料冷却不均匀的问题,冷却效果好,冷却效率高,同时避免多种饲料颗粒产品造成交叉污染。The purpose of the utility model is to provide a high-efficiency cooling and drying device for feed with reasonable structure and reliable use, which solves the problem of uneven cooling of pellets by the existing cooler, has good cooling effect and high cooling efficiency, and simultaneously avoids multiple feed pellets. Product causes cross contamination.
本实用新型的技术方案是:The technical scheme of the present utility model is:
一种饲料高效冷却干燥装置,包括冷却仓、设于冷却仓投料口下方的布料机构、设于布料机构下方的传送带机构,其技术要点是:所述布料机构包括布料轮组件和位于布料轮组件下方的匀料组件,所述布料轮组件由布料轴和沿布料轴长度方向布置的一体式长轮体组成,所述一体式长轮体的外周面设有围绕中轴线布置的多条轴向凹槽,一体式长轮体的外周面设有防粘涂层,所述匀料组件由匀料支撑轴、固定于匀料支撑轴下部的柔性匀料长板、固定于匀料支撑轴斜向上的刮料件组成,所述传送带机构由至上而下依次布置的多个水平传送带构成,在下的水平传送带的首部承接于在上的水平传送带的尾部下方,所述冷却仓对应各个水平传送带的首部设有清理组件,冷却仓对应最下方的水平传送带的尾部下方设有滚轮排料机构,冷却仓底部设有排料口。A high-efficiency cooling and drying device for feed, comprising a cooling bin, a distributing mechanism arranged below the feeding port of the cooling bin, and a conveyor belt mechanism disposed below the distributing mechanism. The screed assembly below, the distribution wheel assembly is composed of a distribution shaft and an integrated long wheel body arranged along the length direction of the distribution shaft. The groove, the outer peripheral surface of the integrated long wheel body is provided with an anti-stick coating. It is composed of upward scraping pieces, and the conveyor belt mechanism is composed of a plurality of horizontal conveyor belts arranged in sequence from top to bottom. The head of the lower horizontal conveyor belt is carried under the tail of the upper horizontal conveyor belt. The head is provided with a cleaning component, the cooling bin is provided with a roller discharge mechanism under the tail of the lowermost horizontal conveyor belt, and the bottom of the cooling bin is provided with a discharge port.
上述的饲料高效冷却干燥装置,所述冷却仓顶部在投料口的右侧设有出风口,所述布料轮组件的布料侧位于投料口的左侧,所述冷却仓的底部设有与滚轮排料机构所在位置不同侧的主进风口,所述排料口的侧壁上设有辅进风口。利用主进风口和辅进风口同时进风,利用出风口辅助投料口出风,增强逆流冷却干燥功能。In the above-mentioned feed efficient cooling and drying device, the top of the cooling bin is provided with an air outlet on the right side of the feeding port, the cloth side of the distribution wheel assembly is located on the left side of the feeding port, and the bottom of the cooling bin is provided with a roller row. There are main air inlets on different sides of the position of the feeding mechanism, and auxiliary air inlets are arranged on the side walls of the discharging outlet. The main air inlet and the auxiliary air inlet are used to enter the air at the same time, and the air outlet is used to assist the feeding port to discharge air, so as to enhance the countercurrent cooling and drying function.
上述的饲料高效冷却干燥装置,所述匀料支撑轴与布料轴相互平行且布料轴位于匀料支撑轴的正上方,所述柔性匀料长板的长度大于一体式长轮体的长度。In the above-mentioned high-efficiency cooling and drying device for feed, the screed support shaft and the distribution shaft are parallel to each other and the distribution shaft is located directly above the screed support shaft, and the length of the flexible screed long plate is greater than the length of the integrated long wheel body.
上述的饲料高效冷却干燥装置,所述刮料件由柔性刮板、设于柔性刮板朝向一体式长轮体侧的多条间隔布置的刮棱,所述柔性刮板的长度不小于一体式长轮体的长度,所述刮棱的长度等于柔性刮板的长度,各条刮棱相互平行。In the above-mentioned high-efficiency cooling and drying device for feed, the scraper is composed of a flexible scraper, a plurality of scraping edges arranged on the side of the flexible scraper facing the integrated long wheel body, and the length of the flexible scraper is not less than that of the integrated long wheel. The length of the long wheel body, the length of the scraping edge is equal to the length of the flexible scraper, and the scraping edges are parallel to each other.
上述的饲料高效冷却干燥装置,所述投料口的两侧设有对应一体式长轮体的平料板,所述平料板的下端与一体式长轮体的外周设有平料间隙,以调整每个轴向凹槽的布料量,所述投料口上设有对应平料板的插接槽。In the above-mentioned high-efficiency cooling and drying device for feed, the two sides of the feeding port are provided with flat material plates corresponding to the integrated long wheel body, and the lower end of the flat material plate and the outer circumference of the integrated long wheel body are provided with flat material gaps to prevent Adjust the amount of cloth in each axial groove, and the feeding port is provided with a plug-in groove corresponding to the flat material plate.
上述的饲料高效冷却干燥装置,所述匀料支撑轴的两端分别固定支板,所述支板上设有多个长条形调节孔,以便于调整与冷却仓的固定位置的高度,从而调整与布料轮组件以及与最上方的水平传送带的间距。In the above-mentioned high-efficiency cooling and drying device for feed, the two ends of the homogeneous support shaft are respectively fixed with support plates, and the support plates are provided with a plurality of elongated adjustment holes to facilitate adjustment of the height of the fixed position with the cooling bin, thereby Adjust the distance from the cloth wheel assembly and from the uppermost horizontal conveyor.
上述的饲料高效冷却干燥装置,所述匀料组件的刮料件位于一体式长轮体的右下方,所述一体式长轮体的右下方的轴向凹槽的底面与刮料件的各个刮棱的末端相接触。In the above-mentioned high-efficiency cooling and drying device for feed, the scraping member of the screed assembly is located at the lower right of the integrated long wheel body, and the bottom surface of the axial groove at the lower right of the integrated long wheel body and each of the scraping members. The ends of the scraping edges touch.
上述的饲料高效冷却干燥装置,所述清理组件包括与冷却仓侧壁连接的固定部、与水平传送带的首部表面接触的清理刷,所述清理刷的刷柄与固定部铰接并定位。In the above-mentioned high-efficiency cooling and drying device for feed, the cleaning assembly includes a fixing part connected to the side wall of the cooling bin, a cleaning brush contacting the surface of the head of the horizontal conveyor belt, and the brush handle of the cleaning brush is hinged and positioned with the fixing part.
上述的饲料高效冷却干燥装置,所述滚轮排料机构包括多个相互平行的滚轮组件,所述滚轮组件的滚轮之间设有排料间隙,每个滚轮的外周面上均匀设有排料刺凸。In the above-mentioned high-efficiency cooling and drying device for feed, the roller discharging mechanism includes a plurality of mutually parallel roller assemblies, the rollers of the roller assemblies are provided with discharging gaps, and the outer peripheral surface of each roller is evenly provided with discharging thorns. convex.
上述的饲料高效冷却干燥装置,所述水平传送带的表面为筛网带。In the above-mentioned high-efficiency cooling and drying device for feed, the surface of the horizontal conveyor belt is a screen belt.
本实用新型的有益效果是:The beneficial effects of the present utility model are:
1、先通过布料轮组件将颗粒料分散于一体式长轮体的各个轴向凹槽中,再通过各个轴向凹槽将颗粒料投放于水平传送带的上表面,最后再利用匀料组件的柔性匀料长板将水平传送带上的各堆颗粒料刮平,从而使所有的颗粒料平铺于水平传送带上,避免高温高湿物料在水平传送带上堆叠,使颗粒料通风均匀,散热均匀,显著提高冷却效率。1. First, disperse the granular material in each axial groove of the integrated long wheel body through the distribution wheel assembly, then put the granular material on the upper surface of the horizontal conveyor belt through each axial groove, and finally use the The flexible screed long plate scrapes the piles of granular materials on the horizontal conveyor belt, so that all the granular materials are spread on the horizontal conveyor belt, avoiding high temperature and high humidity materials from stacking on the horizontal conveyor belt, so that the granular materials are evenly ventilated and dissipated. Significantly improve cooling efficiency.
2、通过在一体式长轮体外周设置防粘涂层,避免高湿物料粘结于一体式长轮体外周,同时,设置了刮料件,利用其柔性特性,刮除或振动带除轮体上粘结的物料,从而准备计量下料量。2. By setting the anti-stick coating on the outer circumference of the one-piece long wheel, the high-humidity material can be prevented from sticking to the circumference of the one-piece long wheel. The material bonded on the body is ready to measure the amount of blanking.
3、通过多个水平传送带传送物料,延长冷却路径,保证冷却效果,同时利用清理组件清理水平传送带上残留的物料,避免了多种饲料颗粒产品共用冷却装置时造成交叉污染。3. The materials are conveyed through multiple horizontal conveyor belts to extend the cooling path and ensure the cooling effect. At the same time, the cleaning components are used to clean up the residual materials on the horizontal conveyor belts, which avoids cross-contamination caused when a variety of feed pellet products share a cooling device.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the present utility model;
图2是图1中A部放大图;Fig. 2 is the enlarged view of A part in Fig. 1;
图3是本实用新型的一体式长轮体的结构示意图;Fig. 3 is the structural representation of the integrated long wheel body of the present invention;
图4是本实用新型的匀料组件的结构示意图;Fig. 4 is the structural representation of the screed assembly of the present invention;
图5是图4的左视图。FIG. 5 is a left side view of FIG. 4 .
图中:1.投料口、2.冷却仓、3.清理组件、301.固定部、302.清理刷、4.水平传送带、5.主进风口、6.排料口、7.辅进风口、8.滚轮排料机构、801.滚轮组件、9.出风口、10.布料轮组件、1001.布料轴、1002.一体式长轮体、1003.轴向凹槽、11.匀料组件、1102.匀料支撑轴、1103.柔性匀料长板、1104.柔性刮板、1105.刮棱、12.平料板。In the picture: 1. Feeding port, 2. Cooling bin, 3. Cleaning component, 301. Fixed part, 302. Cleaning brush, 4. Horizontal conveyor belt, 5. Main air inlet, 6. Discharge outlet, 7. Auxiliary air inlet , 8. Roller discharge mechanism, 801. Roller assembly, 9. Air outlet, 10. Distribution wheel assembly, 1001. Distribution shaft, 1002. One-piece long wheel body, 1003. Axial groove, 11. Uniform material assembly, 1102. Leveling support shaft, 1103. Flexible leveling long board, 1104. Flexible scraper, 1105. Scraper edge, 12. Flat plate.
具体实施方式Detailed ways
结合附图,对本实用新型作详细描述。The present utility model is described in detail with reference to the accompanying drawings.
如图1-图5所示,该饲料高效冷却干燥装置,包括冷却仓2、设于冷却仓2的投料口1下方的布料机构、设于布料机构下方的传送带机构。As shown in Figures 1-5, the high-efficiency cooling and drying device for feed includes a
其中,所述布料机构包括布料轮组件10和位于布料轮组件10下方的匀料组件11。所述布料轮组件10由布料轴1001和沿布料轴1001长度方向布置的一体式长轮体1002组成,所述一体式长轮体1002的外周面设有围绕中轴线布置的多条轴向凹槽1003,一体式长轮体1102的外周面设有防粘涂层。所述匀料组件11由匀料支撑轴1102、固定于匀料支撑轴1102下部的柔性匀料长板1103、固定于匀料支撑轴1102斜向上的刮料件组成。所述传送带机构由至上而下依次布置的多个水平传送带4构成,在下的水平传送带4的首部承接于在上的水平传送带4的尾部下方。所述冷却仓2对应各个水平传送带4的首部设有清理组件3,冷却仓2对应最下方的水平传送带4的尾部下方设有滚轮排料机构8,冷却仓2底部设有排料口6。Wherein, the distribution mechanism includes a
本实施例中,所述匀料支撑轴1102与布料轴1001相互平行且布料轴1101位于匀料支撑轴1102的正上方,所述柔性匀料长板1103的长度大于一体式长轮体1002的长度。所述匀料支撑轴1102的两端分别固定支板1101,所述支板1101上设有多个长条形调节孔,以便于调整与冷却仓2的固定位置的高度,从而调整与布料轮组件10以及与最上方的水平传送带4的间距。所述刮料件由柔性刮板1104、设于柔性刮板1104朝向一体式长轮体侧的多条间隔布置的刮棱1105,所述柔性刮板1104的长度不小于一体式长轮体1002的长度,所述刮棱1105的长度等于柔性刮板1104的长度,各条刮棱1105相互平行。所述匀料组件11的刮料件位于一体式长轮体10的右下方,所述一体式长轮体1002的右下方的轴向凹槽1103的底面与刮料件的各个刮棱1105的末端相接触。In this embodiment, the
所述冷却仓2的投料口1两侧设有对应一体式长轮体的平料板12,所述平料板12的下端与一体式长轮体1002的外周设有平料间隙,以调整每个轴向凹槽1103的布料量,所述投料口1上设有对应平料板12的插接槽。所述冷却仓2顶部在投料口1的右侧设有出风口9,所述布料轮组件10的布料侧位于投料口1的左侧,所述冷却仓2的底部设有与滚轮排料机构8所在位置不同侧的主进风口5,所述排料口6的侧壁上设有辅进风口7。利用主进风口5和辅进风口7同时进风,利用出风口9辅助投料口1出风,增强逆流冷却干燥功能。The two sides of the feeding port 1 of the
所述清理组件3包括与冷却仓2侧壁连接的固定部301、与水平传送带4的首部表面接触的清理刷302,所述清理刷302的刷柄与固定部301铰接并定位。所述滚轮排料机构8包括多个相互平行的滚轮组件801,所述滚轮组件801的滚轮之间设有排料间隙,每个滚轮的外周面上均匀设有排料刺凸。所述水平传送带4的表面为筛网带。The cleaning assembly 3 includes a fixing
使用时,启动与一体式长轮体1002的布料轴1001连接的电机,一体式长轮体1002开始转动;同时启动冷却器内的水平传送带4;颗粒料通过投料口1向下投料,经由一体式长轮体1002的各个轴向凹槽1003将物料定量的投入到最上方的水平传送带4的上表面并向尾部传输时,经过匀料组件11下方,由匀料组件的柔性匀料长板1103刮平料面,使水平传送带4物料平铺均匀;而后经过多个水平传送带4的传送后,落于滚轮排料机构8的各个滚轮上方,最后排向排料口6;一体式长轮体1102转动过程中,经过刮料件时,柔性刮板1104上的各个刮棱1105敲打刮除一体式长轮体1002的轴向凹槽1003底面粘结的颗粒料;整个过程中,利用风机将外部空气通过主进风口5和辅进风口7引入到冷却仓2中,最后夹带湿热气体经投料口1和出风口9排出。When in use, start the motor connected to the distribution shaft 1001 of the integrated long wheel body 1002, and the integrated long wheel body 1002 starts to rotate; at the same time, start the horizontal conveyor belt 4 in the cooler; Each axial groove 1003 of the type long wheel body 1002 puts the material quantitatively into the upper surface of the uppermost horizontal conveyor belt 4 and transmits it to the tail, it passes under the screed assembly 11, and the flexible screed long plate of the screed assembly 1103 Scrape the surface of the material so that the material of the horizontal conveyor belt 4 is evenly spread; then after being conveyed by multiple horizontal conveyor belts 4, it falls above each roller of the roller discharge mechanism 8, and finally discharges to the discharge port 6; one-piece long wheel During the rotation of the body 1102, when passing through the scraper, each scraping edge 1105 on the flexible scraper 1104 knocks and scrapes off the particles adhered to the bottom surface of the axial groove 1003 of the integrated long wheel body 1002; during the whole process, the fan is used The external air is introduced into the cooling bin 2 through the main air inlet 5 and the auxiliary air inlet 7, and finally the entrained moist and hot gas is discharged through the feeding port 1 and the air outlet 9.
以上对本实用新型的实施例进行了详细说明,但所述内容仅为本实用新型的较佳实施例,不能被认为用于限定本实用新型的实施范围。凡依本实用新型创造范围所作的均等变化与改进等,均应仍归属于本专利涵盖范围之内。The embodiments of the present invention have been described in detail above, but the content is only a preferred embodiment of the present invention, and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made according to the scope of the present invention should still fall within the scope of this patent.
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