CN216711163U - Electromagnetic heating aluminum coating system for aluminum-plastic panel production - Google Patents
Electromagnetic heating aluminum coating system for aluminum-plastic panel production Download PDFInfo
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- CN216711163U CN216711163U CN202220403047.2U CN202220403047U CN216711163U CN 216711163 U CN216711163 U CN 216711163U CN 202220403047 U CN202220403047 U CN 202220403047U CN 216711163 U CN216711163 U CN 216711163U
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Abstract
The utility model discloses an electromagnetic heating aluminum coating system for aluminum-plastic panel production, which solves the problems of adhesion with a hot press roller, low heating efficiency of the hot press roller, slow heat dissipation of an aluminum-plastic panel and dislocation in the production process of the aluminum-plastic panel in the prior art, has the beneficial effects of preventing the adhesion of the aluminum-plastic panel and the hot press roller, and enhancing the heating efficiency and the heat dissipation efficiency of the aluminum-plastic panel, and has the following specific scheme: the utility model provides an electromagnetic heating covers aluminium layer system for production of plastic-aluminum board, including set up the transport roller that is connected with elevating system in frame one end and fix a plurality of bracing pieces of vertical setting in the frame, carry the roller and support the conveyer belt, fixed a plurality of dies that set up on the conveyer belt, carry the roller side to be equipped with in proper order and fix unreeling roller, first hot pressing roller set, second hot pressing roller set and third compression roller set on the bracing piece, electromagnetic heating device is connected to the hot pressing roller set, and third compression roller set one side still is equipped with the heat sink of fixing in the frame.
Description
Technical Field
The utility model relates to the technical field of aluminum-plastic panel production and manufacturing, in particular to an electromagnetic heating aluminum coating system for aluminum-plastic panel production.
Background
The statements in this section merely provide background information related to the present disclosure and may not necessarily constitute prior art.
The aluminum-plastic plate is a composite plate which is chemically treated and takes plastic as a core material, and polymer films and aluminum layers are arranged on two sides of the composite plate, in the processing industry of the aluminum-plastic plate, a hot pressing process is mostly adopted to bond multiple layers of materials, in the production process of the existing aluminum-plastic plate, the aluminum-plastic plate is softened after hot pressing, the core material coated with the polymer films is easy to droop and adhere to the surface of a hot pressing roller due to the action of gravity, the adhesion between the hot pressing roller and the polymer films is easy to cause, and meanwhile, the positioning of the aluminum-plastic plate is lacked in the conveying process on a production line, so that the core material coated with the polymer films and the aluminum layers are dislocated, and the quality of products is influenced;
in addition, the existing aluminum-plastic panel compression roller has low heating efficiency on the aluminum-plastic panel, and the aluminum-plastic panel is full of heat dissipation, so that the production efficiency of the aluminum-plastic panel is reduced.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects in the prior art, the utility model aims to provide an electromagnetic heating aluminum coating system for aluminum-plastic panel production, which can effectively solve the problems of adhesion with a hot-pressing roller, low heating efficiency of the hot-pressing roller, slow heat dissipation of the aluminum-plastic panel and dislocation in the aluminum-plastic panel production process.
In order to achieve the purpose, the utility model is realized by the following technical scheme:
the utility model provides an electromagnetic heating covers aluminium layer system for production of plastic-aluminum board, including set up the transport roller that is connected with elevating system in frame one end and fix a plurality of bracing pieces of vertical setting in the frame, carry the roller and support the conveyer belt, fixed a plurality of dies that set up on the conveyer belt, carry the roller side to be equipped with in proper order and fix unreeling roller, first hot pressing roller set, second hot pressing roller set and third compression roller set on the bracing piece, electromagnetic heating device is connected to the hot pressing roller set, and third compression roller set one side still is equipped with the heat sink of fixing in the frame.
According to the electromagnetic heating aluminum coating system for aluminum-plastic panel production, the number of the conveying rollers is two, the lifting mechanism comprises the lifting motor fixed on the rack, and the lifting motor is connected with the conveying rollers through the telescopic rod.
The electromagnetic heating aluminum-clad layer system for aluminum-plastic panel production is characterized in that the concave die is uniformly arranged on the conveyor belt, the concave die is provided with a groove for positioning the core material of the aluminum-plastic panel, the shape of the groove is matched with that of the core material of the aluminum-plastic panel, and one side of the groove is provided with a discharge chute convenient for sampling.
The electromagnetic heating aluminum layer coating system for aluminum-plastic panel production comprises a first supporting rod, a second supporting rod, a third supporting rod and a fourth supporting rod which are sequentially arranged, wherein an upper unwinding roller and a lower winding roller are arranged on the first supporting rod, the aluminum-plastic panel core material which is supported and positioned by a female die penetrates through the upper unwinding roller and the lower winding roller at intervals, and an aluminum layer is wound on the upper unwinding roller and the lower winding roller.
The electromagnetic heating aluminum coating system for aluminum-plastic panel production is characterized in that a first hot pressing roller set is arranged on the second supporting rod, a second hot pressing roller set is arranged on the third supporting rod and comprises two hot pressing rollers which are arranged from top to bottom, and the hot pressing roller sets are respectively connected with electromagnetic heating devices arranged on the second supporting rod and the third supporting rod.
According to the electromagnetic heating aluminum coating system for aluminum-plastic panel production, an oil storage cavity is formed in the hot-pressing roller, and heat preservation oil is arranged in the oil storage cavity.
The electromagnetic heating aluminum-clad layer system for aluminum-plastic panel production is characterized in that the electromagnetic heating device is an electromagnetic heating coil arranged along the length direction of the hot-pressing roller.
According to the electromagnetic heating aluminum-clad layer system for aluminum-plastic panel production, a third pressing roller group is arranged on the fourth supporting rod and comprises two pressing rollers which are arranged up and down.
As above an electromagnetic heating covers aluminium coating system for plastic-aluminum panel production, the impression roller supports through the hob that sets up in fourth bracing piece inside, the hob is connected with the knob of fixing on the fourth bracing piece, and rotatory knob can realize that the hob drives the lift of impression roller.
According to the electromagnetic heating aluminum coating system for aluminum-plastic panel production, the cooling device is the third compression roller set and is fixed on the two air blowers which are arranged up and down on the rack, the aluminum-plastic panel formed after the aluminum coating can be effectively cooled, the next process can be conveniently and quickly carried out, and the cooling efficiency is improved.
The beneficial effects of the utility model are as follows:
1) according to the utility model, through the arrangement of the electromagnetic heating aluminum coating system, the conveying roller is connected with the lifting mechanism, the height of the core material coated with the polymer film can be supported and adjusted, the aluminum-plastic plate is prevented from being adhered to the hot pressing roller, and meanwhile, the groove of the upper concave die on the conveying belt supported by the conveying roller has a positioning effect on the core material coated with the polymer film, so that dislocation is prevented when the aluminum layer is hot pressed on the core material coated with the polymer film.
2) According to the utility model, the first hot pressing roller group and the second hot pressing roller group are connected with the electromagnetic heating device, the electromagnetic heating device is used for heating the hot pressing roller, so that the heat efficiency is improved, meanwhile, the heat preservation oil can be heated, and the stable heat transfer of the hot pressing roller is ensured.
3) According to the utility model, the two air blowers are arranged on one side of the third compression roller group and fixed on the rack, so that the aluminum-plastic plate formed after the aluminum coating can be effectively cooled, the next process can be conveniently and quickly carried out, the cooling efficiency is improved, the relative distance of the third compression roller group is adjustable, the aluminum-plastic plate formed after the aluminum coating is pressurized, and the stability of the aluminum-plastic plate after composite forming is ensured.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, are included to provide a further understanding of the utility model, and are included to illustrate an exemplary embodiment of the utility model and not to limit the utility model.
Fig. 1 is a schematic diagram of the overall structure of an electromagnetic heating aluminum clad layer system for aluminum-plastic panel production according to one or more embodiments of the present invention.
Fig. 2 is a schematic structural diagram of a female mold in an electromagnetic heating aluminum coating system for aluminum plastic panel production according to one or more embodiments of the present invention.
Fig. 3 is a schematic structural diagram of a first hot press roller set in an electromagnetic heating aluminum coating system for aluminum-plastic panel production according to one or more embodiments of the present invention.
Fig. 4 is a schematic structural diagram of a fourth support bar in an electromagnetic heating aluminum clad layer system for aluminum-plastic panel production according to one or more embodiments of the present invention.
In the figure: the spacing or size between each other is exaggerated to show the location of the portions, and the illustration is merely for illustrative purposes.
Wherein: 1. the hot-pressing device comprises a rack, 2, a first supporting rod, 3, a second supporting rod, 4, a third supporting rod, 5, a fourth supporting rod, 6, an upper unreeling roller, 7, a first hot-pressing roller group, 8, a second hot-pressing roller group, 9, a third pressing roller group, 10, a lower unreeling roller, 11, a female die, 12, a lifting motor, 13, a telescopic rod, 14, a conveying roller, 15, a knob, 16, a blower, 17, an aluminum-plastic plate, 18, a conveying belt, 19, a groove, 20, a discharge chute, 21, heat-insulating oil, 22, an electromagnetic heating device and 23, and a screw rod.
Detailed Description
It is to be understood that the following detailed description is exemplary and is intended to provide further explanation of the utility model as claimed. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of exemplary embodiments according to the utility model. As used herein, the singular forms "a", "an", and/or "the" are intended to include the plural forms as well, unless the utility model expressly state otherwise, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof;
as introduced in the background art, in the prior art, the problems of adhesion with the hot press roller, low heating efficiency of the hot press roller, slow heat dissipation of the aluminum-plastic plate and dislocation in the production process of the aluminum-plastic plate are solved.
Example one
In a typical embodiment of the present invention, referring to fig. 1 to 4, an electromagnetic heating aluminum-clad layer system for aluminum-plastic panel production includes a conveying roller 14 disposed at one end of a frame 1 and connected to a lifting mechanism, and a plurality of support rods vertically disposed and fixed on the frame 1, wherein the support rods include a first support rod 2, a second support rod 3, a third support rod 4 and a fourth support rod 5 disposed in sequence;
the conveying rollers 14 are arranged to be two and are respectively supported at two ends of the conveying belt 18, the lifting mechanism comprises a lifting motor 12 fixed on the rack, the lifting motor 12 supports two rotating shaft ends of the conveying rollers 14 through a telescopic rod 13, the conveying rollers 14 are connected with the lifting mechanism, the height of a core material coated with a polymer film can be supported and adjusted, and the aluminum-plastic plate 17 is prevented from being adhered to a hot pressing roller.
As shown in fig. 2, a plurality of concave dies 11 are uniformly arranged on a conveying belt supported by a conveying roller 14, the distance set at intervals between the concave dies 11 is uniformly set, a groove 19 for positioning an aluminum-plastic plate core material is formed in each concave die 11, the shape of the groove 19 is matched with the shape of the aluminum-plastic plate core material coated with a polymer film, so that the core material coated with the polymer film is well positioned, the dislocation phenomenon when the core material coated with the polymer film is compounded with an aluminum layer is prevented, and a discharge chute 20 convenient for sampling is arranged on one side of each groove 19, so that the core material is taken out when the production is stopped.
As shown in fig. 1, the side edge of the conveying roller 14 is sequentially provided with an unwinding roller fixed on a support rod, a first hot-pressing roller set 7, a second hot-pressing roller set 8 and a third pressing roller set 9, wherein the first support rod 2 is provided with an upper unwinding roller 6 and a lower unwinding roller 10, the interval between the upper unwinding roller 6 and the lower unwinding roller 10 is set to allow an aluminum-plastic plate core material supported and positioned by a female die 11 to pass through, and an aluminum layer is wound on the upper unwinding roller 6 and the lower unwinding roller 10 so as to perform composite heating and pressing on the core material and the aluminum layer coated with a polymer film.
Further, a first hot-pressing roller set 7 is arranged on the second support rod 3, a second hot-pressing roller set 8 is arranged on the third support rod 3, the hot-pressing roller set comprises two hot-pressing rollers which are arranged up and down, the hot-pressing roller sets are respectively connected with electromagnetic heating devices 22 arranged on the second support rod 3 and the third support rod 4, and specifically, the electromagnetic heating devices 22 are composed of electromagnetic heating coils and electromagnetic heating control panels which are arranged along the length direction of the hot-pressing rollers;
as shown in fig. 3, an oil storage cavity is arranged in the hot press roller, heat preservation oil 21 is arranged in the oil storage cavity, the hot press roller is heated by an electromagnetic heating device 22, the heat efficiency is improved, meanwhile, the heat preservation oil 21 can be heated, and the heat transfer stability of the hot press roller is ensured.
As shown in fig. 4, be equipped with third compression roller set 9 on the fourth bracing piece 5, third compression roller set 9 includes the impression roller of two upper and lower settings, the relative distance of two impression rollers is adjustable, it is concrete, the impression roller supports through setting up at the inside hob 23 of fourth bracing piece 5, hob 23 is connected with the knob of fixing on fourth bracing piece 5, rotatory knob can realize that hob 23 drives the lift of impression roller, the relative distance of third compression roller set 9 is adjustable, to the fashioned plastic-aluminum panel pressurization behind the layer of aluminizing, guarantee the stability behind the plastic-aluminum panel composite forming.
As shown in fig. 1, a cooling device fixed on the frame 1 is further disposed on one side of the third pressure roller set 9, the cooling device is two blowers 16 disposed up and down and fixed on one side of the third pressure roller set 9, and an air outlet of the blower 16 is aligned with the composite aluminum-plastic panel 17 output by the third pressure roller set 9, so as to rapidly cool the top surface and the bottom surface of the heated and pressurized aluminum-plastic panel 17, so as to rapidly enter the next process.
It should be noted that, the unwinding roller, the hot pressing roller set and the pressing roller set which are arranged on the supporting rod of this embodiment are both ends of the rotating shaft of the supporting rod supporting the roller wheel and the roller, and therefore, in the axial direction of the roller wheel and the roller, the first supporting rod 2, the second supporting rod 3, the third supporting rod 4 and the fourth supporting rod 5 are all provided with two supporting rods.
It can be understood that the unwinding roller, the hot-pressing roller set and the pressing roller set are all driven by a motor.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides an electromagnetic heating covers aluminium layer system for production of plastic-aluminum board, its characterized in that, including setting up the transport roller that is connected with elevating system in frame one end and fixing a plurality of bracing pieces of vertical setting in the frame, carry the roller to support the conveyer belt, the fixed a plurality of dies that set up on the conveyer belt, carry the roller side to be equipped with in proper order and fix on the bracing piece unreel roller, first hot pressing roller set, second hot pressing roller set and third compression roller set, the electromagnetic heating device is connected to the hot pressing roller set, and third compression roller set one side still is equipped with the heat sink of fixing in the frame.
2. The electromagnetic heating aluminum-clad layer system for aluminum-plastic panel production according to claim 1, wherein the number of the conveying rollers is two, the lifting mechanism comprises a lifting motor fixed on the frame, and the lifting motor is connected with the conveying rollers through telescopic rods.
3. The electromagnetic heating aluminum-clad layer system for aluminum-plastic panel production as claimed in claim 1, wherein the female die is uniformly arranged on the conveyor belt, the female die is provided with a groove for positioning the aluminum-plastic panel core material, the shape of the groove is matched with that of the aluminum-plastic panel core material, and one side of the groove is provided with a discharge chute for sampling conveniently.
4. The electromagnetic heating aluminum layer coating system for aluminum-plastic panel production according to claim 1, wherein the support rods comprise a first support rod, a second support rod, a third support rod and a fourth support rod which are sequentially arranged, the first support rod is provided with an upper unwinding roller and a lower unwinding roller, the upper unwinding roller and the lower unwinding roller are spaced apart from each other by a distance for passing through an aluminum-plastic panel core material supported and positioned by a female die, and an aluminum layer is wound around the upper unwinding roller and the lower unwinding roller.
5. The electromagnetic heating aluminum coating system for aluminum-plastic panel production as claimed in claim 4, wherein the second support bar is provided with a first hot pressing roller set, the third support bar is provided with a second hot pressing roller set, the hot pressing roller set comprises two hot pressing rollers arranged up and down, and the hot pressing roller sets are respectively connected with the electromagnetic heating devices arranged on the second support bar and the third support bar.
6. The electromagnetic heating aluminum-clad layer system for aluminum-plastic panel production as claimed in claim 5, wherein an oil storage cavity is arranged in the hot-pressing roller, and heat preservation oil is arranged in the oil storage cavity.
7. An electromagnetic heating aluminum clad layer system for aluminum-plastic panel production according to claim 5 wherein said electromagnetic heating device is an electromagnetic heating coil disposed along the length direction of the hot-pressing roller.
8. An electromagnetic heating aluminum clad layer system for aluminum-plastic panel production as claimed in claim 4 wherein said fourth support bar is provided with a third press roller group, said third press roller group comprises two press rollers arranged above each other.
9. An electromagnetic heating aluminum-clad layer system for aluminum-plastic panel production as recited in claim 8 wherein said pressing roller is supported by a screw rod disposed inside the fourth supporting rod, said screw rod is connected to a knob fixed on the fourth supporting rod, and the rotation of the knob can realize the lifting of the pressing roller driven by the screw rod.
10. The electromagnetic heating aluminum clad layer system for aluminum-plastic panel production as claimed in claim 1, wherein the cooling device is two up-and-down blowers fixed on the frame at one side of the third compression roller group.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220403047.2U CN216711163U (en) | 2022-02-25 | 2022-02-25 | Electromagnetic heating aluminum coating system for aluminum-plastic panel production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220403047.2U CN216711163U (en) | 2022-02-25 | 2022-02-25 | Electromagnetic heating aluminum coating system for aluminum-plastic panel production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216711163U true CN216711163U (en) | 2022-06-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220403047.2U Active CN216711163U (en) | 2022-02-25 | 2022-02-25 | Electromagnetic heating aluminum coating system for aluminum-plastic panel production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216711163U (en) |
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2022
- 2022-02-25 CN CN202220403047.2U patent/CN216711163U/en active Active
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