CN216705822U - Gas beer machine for riveting oven base - Google Patents

Gas beer machine for riveting oven base Download PDF

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Publication number
CN216705822U
CN216705822U CN202122555886.4U CN202122555886U CN216705822U CN 216705822 U CN216705822 U CN 216705822U CN 202122555886 U CN202122555886 U CN 202122555886U CN 216705822 U CN216705822 U CN 216705822U
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Prior art keywords
riveting
base
beer machine
cylinder
oven
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CN202122555886.4U
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Chinese (zh)
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何锦涛
刘志辉
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Shaoyang University
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Shaoyang University
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Abstract

The utility model discloses a gas beer machine for riveting an oven base.A top plate of a support is provided with a cylinder, the top of the cylinder is provided with a stroke-adjustable bolt, and a piston rod is connected with an upper die belt pressure column; a jig for positioning the oven base and the metal supporting piece is arranged right below the upper die with the pressing column; the two sides of the operation table surface are provided with a start button and a safety grating which are connected in series. The riveting device is simple in structure, convenient to operate, safe and reliable, replaces the existing manual operation, and improves the riveting efficiency of the oven base and the metal supporting piece.

Description

一种用于铆接烤炉底座的气啤机A gas beer machine for riveting the base of the oven

技术领域technical field

本实用新型涉及气啤机,具体涉及一种用于铆接烤炉底座的气啤机。The utility model relates to a gas beer machine, in particular to a gas beer machine used for riveting the base of an oven.

背景技术Background technique

气啤机又叫气动压床,是使用气动元件进行驱动的安装机械,一般配合各种治具用于企业批量安装四合扣、铆钉等。Gas beer machine, also known as pneumatic press, is an installation machine driven by pneumatic components. It is generally used with various fixtures to install snap buttons, rivets, etc. in batches.

目前,市场中的烤炉底座与金属支撑件的组装依靠手工完成,劳动强度大,生产效率低。可以使用气啤机代替徒手进行组装。但是,现有气啤机技术在使用过程中存在一定安全隐患。由于气缸的速度较快,冲击力较大,如果操作人员使用不当,容易造成人身伤害。且现有技术冲杆的行程难以控制,容易使冲杆下冲距离过大,导致零部件损坏。At present, the assembly of the oven base and the metal support in the market is done manually, which is labor-intensive and low in production efficiency. Instead of freehand assembly, a beer machine can be used. However, the existing gas beer machine technology has certain hidden dangers in the use process. Because the speed of the cylinder is fast and the impact force is large, if the operator uses it improperly, it is easy to cause personal injury. In addition, the stroke of the punch in the prior art is difficult to control, and the downstroke distance of the punch is easy to be too large, resulting in damage to the components.

实用新型内容Utility model content

本实用新型的目的在于提供一种操作安全、可靠的用于铆接烤炉底座的气啤机,以便提高烤炉底座的铆接效率。The purpose of the utility model is to provide a safe and reliable gas beer machine for riveting the oven base, so as to improve the riveting efficiency of the oven base.

为实现上述目的,本实用新型提供如下技术方案:一种用于铆接烤炉底座的气啤机,包括作业台面7,其特征在于:所述作业台面7上设有支架10;连接有上模带压柱9的导杆2与支架10通过滑动连接件形成滑动连接;所述气缸1的缸体固定安装在支架10的顶板中心位置,气缸1的活塞杆与上模带压柱9固定连接;所述上模带压柱9的正下方,设有与作业台面7可拆卸连接的治具8;所述作业台面7两侧面设有安全光栅3,用于保护人身安全;所述作业台面7的前端面设有铆钉放置盒4。In order to achieve the above purpose, the utility model provides the following technical solutions: a gas beer machine for riveting the oven base, comprising a work table 7, characterized in that: the work table 7 is provided with a bracket 10; The guide rod 2 with the pressure column 9 forms a sliding connection with the bracket 10 through the sliding connection piece; the cylinder body of the cylinder 1 is fixedly installed at the center position of the top plate of the bracket 10, and the piston rod of the cylinder 1 is fixedly connected with the upper mold belt pressure column 9 ; Just below the upper die belt pressing column 9, there is a fixture 8 that is detachably connected to the work table 7; the two sides of the work table 7 are provided with safety gratings 3 to protect personal safety; the work table The front end face of 7 is provided with a rivet storage box 4 .

优选的,所述上模带压柱9固定连接了四个压柱16。Preferably, the upper mold belt press posts 9 are fixedly connected with four press posts 16 .

优选的,所述作业台面7固定在机架5上,所述机架5设有螺纹连接的脚杯6,用于调节机架5的高度。Preferably, the work surface 7 is fixed on the frame 5 , and the frame 5 is provided with threaded foot cups 6 for adjusting the height of the frame 5 .

优选的,所述气缸1为行程可调气缸。Preferably, the cylinder 1 is a stroke-adjustable cylinder.

优选的,所述治具8设有用于定位烤炉底座和金属支撑件13的定位组件。Preferably, the fixture 8 is provided with a positioning assembly for positioning the oven base and the metal support 13 .

优选的,所述滑动连接件为直线轴承11。Preferably, the sliding connector is a linear bearing 11 .

与现有技术相比,本实用新型的有益效果为:Compared with the prior art, the beneficial effects of the present utility model are:

本实用新型通过在支架10的顶板上设有气缸,以便提高烤炉底座的铆接效率和节省人工劳动强度,气缸的顶部设有行程可调螺栓,方便调整冲杆的运动行程,防止冲杆压坏烤炉底座和金属支撑件;作业台面7两侧设有串联的启动按钮,使用时需要双手同时按压启动按钮,同时作业台面7两侧还设置了安全光栅3,如果串联的启动按钮同时按压,且安全光栅3出现挡光时,会及时停机,可以有效保证人员的人身安全。In the present invention, a cylinder is arranged on the top plate of the bracket 10, so as to improve the riveting efficiency of the oven base and save labor intensity. The top of the cylinder is provided with a stroke-adjustable bolt, which is convenient for adjusting the movement stroke of the punch and prevents the punch from pressing down. The oven base and metal supports are damaged; there are start buttons connected in series on both sides of the work surface 7. When using, both hands need to press the start buttons at the same time. At the same time, safety gratings 3 are also set on both sides of the work surface 7. If the start buttons in series are pressed at the same time , and when the safety grating 3 blocks light, it will stop in time, which can effectively ensure the personal safety of personnel.

附图说明Description of drawings

附图1为实用新型气啤机的结构示意图。Accompanying drawing 1 is the structural schematic diagram of the utility model gas beer machine.

附图2为铆钉和待加工底座示意图。Figure 2 is a schematic diagram of a rivet and a base to be processed.

附图3为铆钉示意图。Figure 3 is a schematic diagram of a rivet.

附图4为上模带压柱和导杆、气缸活塞杆连接结构示意图。Figure 4 is a schematic diagram of the connection structure of the upper die belt pressing column, the guide rod, and the cylinder piston rod.

附图5为铆钉放置盒结构示意图。Figure 5 is a schematic diagram of the structure of the rivet placement box.

附图6为支架结构示意图。Figure 6 is a schematic diagram of the stent structure.

附图7为可拆卸式治具结构示意图。FIG. 7 is a schematic structural diagram of a detachable fixture.

图中:1.气缸;2.导杆;3.安全光栅;4.铆钉放置盒;5.机架;6.脚杯;7.作业台面;8.治具;9.上模带压柱 ;10.支架;11.直线轴承;12.铆钉;13.金属支撑件;14.通孔;15.导孔;16.压柱。In the picture: 1. Cylinder; 2. Guide rod; 3. Safety grating; 4. Rivet placement box; 5. Rack; 6. Foot cup; 7. Work table; 8. Fixture; 10. Bracket; 11. Linear bearing; 12. Rivet; 13. Metal support; 14. Through hole; 15. Guide hole; 16. Pressure column.

具体实施方式Detailed ways

为了使实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实例,对本实用新型进行进一步的详细说明。In order to make the purpose, technical solutions and advantages of the utility model more clearly understood, the present utility model will be further described in detail below with reference to the accompanying drawings and examples.

实施例1:Example 1:

参考附图1-附图7,所述气啤机装置包括气缸1、导杆2、安全光栅3、铆钉放置盒4、机架5、脚杯6、作业台面7、治具8、上模带压柱9、支架10以及直线轴承11;支架10由顶板和两块侧板通过螺栓固定连接组成,两块侧板通过螺丝固定连接在作业台面7上,顶板开有通孔14和两个导孔15;所述作业台面7通过螺栓固定连接在机架5上;所述气缸1的缸筒固定连接在支架10的顶板上,气缸1的活塞杆穿过通孔14通过螺丝固定连接上模带压柱9连接板,导杆2与支架10的顶板通过直线轴承11连接,导杆2穿过导孔15通过螺丝固定连接上模带压柱9连接板;所述治具8可拆卸连接在作业台面7上;所述铆钉放置盒4两端固定安装安全光栅3,铆钉放置盒4通过焊接固定连接在作业台面7上;所述机架5的底端设有螺纹与脚杯6相连接,可用来调整作业台面7的高度;所述铆钉12和金属支撑件13,金属支撑件13上铺有已开孔的待铆合的底板,加工完成后,铆钉12将金属支撑件13和底板铆合。Referring to Figures 1 to 7, the gas beer machine device includes a cylinder 1, a guide rod 2, a safety grating 3, a rivet placement box 4, a frame 5, a foot cup 6, a work surface 7, a fixture 8, an upper die With a pressure column 9, a bracket 10 and a linear bearing 11; the bracket 10 is composed of a top plate and two side plates that are fixedly connected by bolts, and the two side plates are fixedly connected to the work table 7 by screws. The top plate has through holes 14 and two Guide hole 15; the work surface 7 is fixedly connected to the frame 5 by bolts; the cylinder barrel of the air cylinder 1 is fixedly connected to the top plate of the bracket 10, and the piston rod of the air cylinder 1 passes through the through hole 14 and is fixedly connected by screws The mold belt press column 9 is connected to the plate, the guide rod 2 is connected with the top plate of the bracket 10 through the linear bearing 11, the guide rod 2 passes through the guide hole 15 and is fixedly connected to the upper mold belt press column 9 connection plate by screws; The fixture 8 is removable Connected to the work table 7; the safety grating 3 is fixedly installed at both ends of the rivet placement box 4, and the rivet placement box 4 is fixedly connected to the work table 7 by welding; the bottom end of the frame 5 is provided with threads and foot cups 6 The rivet 12 and the metal support 13 are connected to each other and can be used to adjust the height of the work surface 7. The metal support 13 is covered with a bottom plate to be riveted with holes. After the processing is completed, the rivet 12 connects the metal support 13 Riveted to the base plate.

上模带压柱9中有四个压柱16,通过焊接固定到连接板上,压柱的下端大小设计成与铆钉的上部大小相契合;所述铆钉放置盒4是在中间部分焊接一个凹槽使其可用来放置铆钉12。There are four pressure columns 16 in the upper mold belt pressure column 9, which are fixed to the connecting plate by welding. The size of the lower end of the pressure column is designed to match the size of the upper part of the rivet; The slot makes it available for the placement of the rivet 12 .

工作过程:work process:

气啤机装置在通电、通气,作业台面7的高度调整至不低于800mm的工作高度后,一次完整的加工过程如下:人工将金属支撑件13放置好在治具8上,从铆钉放置盒4中将四个铆钉12放置在金属支撑件13的待加工槽孔处,放置无误后,按下双手启动联动开关,气缸1带动上模带压柱9向下压,导杆2也随着上模带压柱9向下运动,直到气缸活塞杆运动至最大行程,铆钉12将金属支撑件13和底板铆合完成后,完成一次加工。松开双手启动联动开关,此后气缸1带动上模带压柱9向上运动,导杆2也同时向上运动,运动至初始的转态后为下一次加工做准备。人工取下已经加工完成的工件,重复上述的步骤便可继续进行加工。气啤机中在铆钉放置盒4上设置了一个急停开关,可以在紧急情况下急停气啤机装置,避免危险发生。After the gas beer machine is powered on and ventilated, and the height of the working table 7 is adjusted to a working height of not less than 800mm, a complete processing process is as follows: manually place the metal support 13 on the fixture 8, and place the box from the rivet. 4, place the four rivets 12 at the slots to be processed on the metal support 13. After the placement is correct, press both hands to start the linkage switch. The cylinder 1 drives the upper mold belt pressure column 9 to press down, and the guide rod 2 also follows the The upper die belt press column 9 moves downward until the cylinder piston rod moves to the maximum stroke. After the rivet 12 completes the riveting of the metal support 13 and the bottom plate, one processing is completed. Release the two hands to start the linkage switch, after which the cylinder 1 drives the upper mold belt pressing column 9 to move upward, and the guide rod 2 also moves upward at the same time, and moves to the initial state to prepare for the next processing. Manually remove the finished workpiece and repeat the above steps to continue processing. In the gas beer machine, an emergency stop switch is set on the rivet placement box 4, which can stop the gas beer machine device in an emergency to avoid danger.

最后应当说明的是,以上实施例仅用于说明本实用新型的技术方案而非对本实用新型保护范围的限制,尽管参照较佳实施例对本实用新型作了详细说明,本领域的普通技术人员应当了解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit the protection scope of the present invention. It is understood that the technical solutions of the present invention may be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention.

Claims (6)

1.一种用于铆接烤炉底座的气啤机,包括作业台面(7),其特征在于:所述作业台面(7)上设有支架(10);连接有上模带压柱(9)的导杆(2)与支架(10)通过滑动连接件形成滑动连接;气缸(1)的缸体固定安装在支架(10)的顶板中心位置,所述气缸(1)的活塞杆与上模带压柱(9)固定连接;所述上模带压柱(9)的正下方,设有与作业台面(7)可拆卸连接的治具(8);所述作业台面(7)的前端面设有铆钉放置盒(4);所述铆钉放置盒(4)两侧面设有安全光栅(3),用于保护人身安全。1. A gas beer machine for riveting the base of an oven, comprising a work surface (7), characterized in that: the work surface (7) is provided with a bracket (10); ) of the guide rod (2) and the bracket (10) through a sliding connection to form a sliding connection; the cylinder body of the air cylinder (1) is fixedly installed at the center of the top plate of the bracket (10), and the piston rod of the air cylinder (1) is connected to the upper The mold belt pressing column (9) is fixedly connected; directly below the upper mold belt pressing column (9), there is a jig (8) detachably connected to the work table (7); A rivet placement box (4) is provided on the front end surface; safety gratings (3) are provided on both sides of the rivet placement box (4) to protect personal safety. 2.根据权利要求1所述的一种用于铆接烤炉底座的气啤机,其特征在于:所述上模带压柱(9)固定连接了四个压柱(16)。2. A gas beer machine for riveting the base of an oven according to claim 1, characterized in that: the upper mold belt press posts (9) are fixedly connected with four press posts (16). 3.根据权利要求1所述的一种用于铆接烤炉底座的气啤机,其特征在于:所述作业台面(7)固定在机架(5)上,所述机架(5)设有螺纹连接的脚杯(6),用于调节机架(5)的高度。3. A gas beer machine for riveting the base of an oven according to claim 1, characterized in that: the work surface (7) is fixed on the rack (5), and the rack (5) is provided with Threaded foot cups (6) for adjusting the height of the frame (5). 4.根据权利要求1所述的一种用于铆接烤炉底座的气啤机,其特征在于:所述气缸(1)为行程可调气缸。4. A gas beer machine for riveting the base of an oven according to claim 1, characterized in that: the cylinder (1) is an adjustable stroke cylinder. 5.根据权利要求1所述的一种用于铆接烤炉底座的气啤机,其特征在于:所述治具(8)设有用于定位烤炉底座和金属支撑件(13)的定位组件。5. A gas beer machine for riveting the oven base according to claim 1, characterized in that: the jig (8) is provided with a positioning assembly for positioning the oven base and the metal support (13). . 6.根据权利要求1所述的一种用于铆接烤炉底座的气啤机,其特征在于:所述滑动连接件为直线轴承(11)。6. A gas beer machine for riveting the base of an oven according to claim 1, characterized in that: the sliding connecting piece is a linear bearing (11).
CN202122555886.4U 2021-10-23 2021-10-23 Gas beer machine for riveting oven base Expired - Fee Related CN216705822U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122555886.4U CN216705822U (en) 2021-10-23 2021-10-23 Gas beer machine for riveting oven base

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122555886.4U CN216705822U (en) 2021-10-23 2021-10-23 Gas beer machine for riveting oven base

Publications (1)

Publication Number Publication Date
CN216705822U true CN216705822U (en) 2022-06-10

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