CN216705298U

CN216705298U - Ultrasonic cleaning device for RIC rod

Info

Publication number: CN216705298U
Application number: CN202123130643.2U
Authority: CN
Inventors: 刘竹; 孙贵廷; 覃成成; 秦春霞; 段超
Original assignee: Hubei Kaile Quantum Communication Optoelectronics Technology Co ltd
Current assignee: Hubei Kaile Quantum Communication Optoelectronics Technology Co ltd
Priority date: 2021-12-14
Filing date: 2021-12-14
Publication date: 2022-06-10
Anticipated expiration: 2031-12-14

Abstract

The utility model relates to an ultrasonic cleaning device for an RIC rod, and belongs to the technical field of cleaning equipment. Washing tank one side is provided with the storage water tank, and the storage water tank top is provided with the intake pump, and the pipe that absorbs water of intake pump extends to the storage water tank bottom in, and the intake pump passes through inlet tube and washing tank intercommunication, and the washing tank opposite side is provided with out the water pump, and the pump that goes out passes through outlet pipe and washing tank intercommunication, and the inside slewing mechanism that is provided with of washing tank, the interval is provided with a plurality of ultrasonic vibration batons on the washing tank inner wall of slewing mechanism below. The device produces the sound energy conversion of ultrasonic frequency source and becomes mechanical vibration through ultrasonic vibration stick, makes the microbubble in the washing tank aquatic keep vibrating under the effect of sound wave, destroys the absorption of filth and RIC stick, causes the fatigue destruction of filth layer and is peeled off to clean the operation, cooperation slewing mechanism once can drive many RIC sticks and take place to rotate in liquid, utilizes the impact force of water further to improve the peeling off of filth, improves the cleanliness of RIC stick from this.

Description

Ultrasonic cleaning device for RIC rod

Technical Field

The utility model relates to an ultrasonic cleaning device for an RIC rod, and belongs to the technical field of cleaning equipment.

Background

The optical fiber preform is a core raw material for manufacturing a silica-based optical fiber. In order to reduce the cost of each optical fiber production enterprise in China, RIC rods with lower price are mostly adopted. In order to avoid the influence of the contaminated RIC rod on the optical fiber strength and attenuation data after processing, the RIC rod needs to be cleaned in advance to ensure the cleanliness of the RIC rod, so that the qualification rate and the full-coil rate of optical fiber products are ensured.

At present, each large-scale production enterprise does not arouse the attention to this, carry out clear in-process to the RIC stick, mostly only carry out simple washing to the RIC stick with the squirt, easy adhesion filth on the RIC stick, the unable effectual filth that washes away of the strength of washing of rivers, the RIC stick after washing is clean the effect poor, still there are a lot of filths to remain on the RIC stick, directly lead to follow-up processing to easily appear the defective products, the yields of product has been reduced, not only increased the consumption of raw and other materials simultaneously, still take a lot of work and time. And therefore improvements thereof are necessary.

Disclosure of Invention

The utility model aims to provide an ultrasonic cleaning device for RIC rods, which is convenient to operate and can effectively improve the working efficiency so as to solve the problems that the existing cleaning device for RIC rods by using a water gun has poor effect, influences the strength and attenuation data of optical fibers and has low qualification rate and full rate of optical fiber products.

The utility model realizes the purpose through the following technical scheme:

the utility model provides an ultrasonic cleaning device for RIC stick, it includes washing tank, storage water tank, ultrasonic vibration stick and slewing mechanism, its characterized in that: washing tank one side is provided with the storage water tank, and the storage water tank top is provided with the intake pump, and the pipe that absorbs water of intake pump extends to the storage water tank bottom in, and the intake pump passes through inlet tube and washing tank intercommunication, and the washing tank opposite side is provided with out the water pump, and the pump that goes out passes through outlet pipe and washing tank intercommunication, and the inside slewing mechanism that is provided with of washing tank, the interval is provided with a plurality of ultrasonic vibration batons on the washing tank inner wall of slewing mechanism below.

The rotating mechanism comprises a rotating part, a transmission gear, a transmission chain and a transmission motor, wherein a plurality of rotating parts are movably mounted in the cleaning tank at uniform intervals, one end of each rotating part extends to the outer side of the cleaning tank, the transmission gear is mounted on the rotating part extending to the outer side of the cleaning tank, the transmission motor is fixedly mounted on the outer wall of the cleaning tank on one side of the transmission gear through a motor mounting seat, a driving gear is fixedly mounted on a transmission shaft of the transmission motor, and the transmission chain is mounted between the driving gear and the transmission gear.

The rotating piece comprises a rotating rod, a locking plate, a spring lock catch and a lock ring, the locking plate is symmetrically and fixedly arranged on the rotating rod, locking grooves are uniformly distributed on the circumference of the locking plate at intervals, bosses are respectively arranged at the edges of the two ends of each locking groove, a locking rod is arranged between the bosses, one end of each locking rod is hinged with the corresponding locking plate, the spring lock catch is arranged at the other end of each locking rod, the lock ring is arranged on the locking plate corresponding to the spring lock catch, and the spring lock catch is matched and locked with the lock ring.

And a limiting plate is fixedly arranged on the outer side surface of the locking plate and is disc-shaped.

The cross section of the locking groove is U-shaped.

The locking rod is arc-shaped.

And a tensioning gear is arranged between the upper parts of the two transmission gears through a fixed shaft and is in meshed connection with the transmission chain.

The water storage tank is characterized in that the outer wall of the water storage tank is provided with a water filling port and a water outlet in an up-down shape, an activated carbon filter layer is arranged in the water storage tank between the water filling port and the water outlet, and the water filling port of the water storage tank is communicated with a water outlet pump through a connecting pipe.

The cleaning tank is a rectangular box body with an opening at the upper end, and an electric heating wire is arranged at the bottom in the cleaning tank.

And the inner wall of the cleaning tank above the rotating mechanism is symmetrically provided with LED waterproof lamp belts.

Compared with the prior art, the utility model has the beneficial effects that:

the ultrasonic cleaning device for the RIC rods enables micro bubbles in liquid in the cleaning tank to keep vibrating under the action of sound waves through the ultrasonic vibration rods, the adsorption of dirt and the surface of a cleaning part is damaged, the fatigue damage of a dirt layer is caused and the cleaning is carried out, the vibration of gas bubbles cleans the surface of a solid, a plurality of RIC rods can be driven to rotate in the liquid once through the rotating mechanism, the peeling of the dirt is further improved by utilizing the impact force of water, the cleanliness of the RIC rods is improved, meanwhile, the RIC rods can be prevented from secondary pollution caused by the dirt remained in the liquid by the rotation of the RIC rods in the liquid, the cleaning effect of the RIC rods is ensured, the liquid in the cleaning tank is effectively prevented from being frozen by heating the electric heating wires, the normal operation of the ultrasonic cleaning device under the condition of extremely cold weather is ensured, and the LED waterproof lamp strip can enable a worker to clearly see the cleaning state of the RIC rods and the dirt peeling condition, is very suitable for the cleaning operation of the RIC rod.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic cross-sectional view taken along line A-A of FIG. 1;

FIG. 3 is a schematic cross-sectional view taken at B-B in FIG. 2;

fig. 4 is a schematic structural view of the locking plate of the present invention.

In the figure: 1. a cleaning tank; 2. a water storage tank; 3. an ultrasonic vibration rod; 4. a water injection port; 5. a water outlet; 6. an activated carbon filter layer; 7. a water inlet pump; 8. a suction pipe; 9. discharging the water pump; 10. a water outlet pipe; 11. a transmission gear; 12. a drive chain; 13. a drive motor; 14. rotating the rod; 15. a locking plate; 16. a spring lock catch; 17. a locking ring; 18. a locking groove; 19. a locking lever; 20. a limiting plate; 21. a tension gear; 22. an electric heating wire; 23. an LED waterproof lamp strip; 24. RIC rods.

Detailed Description

As shown in figures 1-4

This an ultrasonic cleaning device for RIC stick includes washing tank 1, storage water tank 2, ultrasonic vibration stick 3 and slewing mechanism, and washing tank 1 is upper end open-ended rectangle box, and washing tank 1 one side is provided with storage water tank 2, is the form from top to bottom on the 2 outer walls of storage water tank and is provided with water filling port 4 and outlet 5 respectively, is provided with activated carbon filter layer 6 in the water tank between water filling port 4 and the outlet 5.

2 tops of storage water tank are provided with intake pump 7, intake pump 7 absorb water pipe 8 extends to 2 interior bottoms of storage water tank, intake pump 7 passes through inlet tube and washing tank 1 intercommunication, 1 opposite side of washing tank is provided with out water pump 9, it communicates with washing tank 1 through outlet pipe 10 to go out water pump 9, 2 water filling ports 4 of storage water tank pass through the connecting pipe and go out water pump 9 intercommunication, during the use, intake pump 7 passes through the inlet tube pump with the clean water in 2 storage water tanks and goes into washing tank 1, the water filling port 4 of the sewage pump 9 in with 2 storage water tanks through the connecting pipe pump return to 2 storage water tanks, it stores to filter into clean water inflow storage water tank 2 through active carbon filter layer 6.

The inner part of the cleaning tank 1 is provided with a rotating mechanism, the rotating mechanism comprises a rotating part, a transmission gear 11, a transmission chain 12 and a transmission motor 13, a plurality of rotating parts are movably arranged on the inner wall of the cleaning tank 1 at even intervals, each rotating part comprises a rotating rod 14, a locking plate 15, a spring lock catch 16 and a lock ring 17, the rotating rods 14 are movably arranged on the inner wall of the cleaning tank 1 through bearing seats, the locking plates 15 are symmetrically and fixedly arranged on the rotating rods 14, four locking grooves 18 are uniformly arranged on the circumference of each locking plate 15 at intervals, the cross sections of the locking grooves 18 are U-shaped, bosses are respectively arranged at the edges of two ends of each locking groove 18, the locking rods 19 are arranged among the bosses, the locking rods 19 are arc-shaped, one ends of the locking rods 19 are hinged with the locking plates 15, the spring lock catches 16 are arranged at the other ends of the locking rods 19, the lock rings 17 are arranged on the locking plates 15 corresponding to the spring locks 16, and the spring locks 16 are matched and locked with the lock rings 17, when the locking device is used, the locking groove 18 is matched with the locking rod 19, so that the RIC rod 24 is locked, the RIC rod 24 and the locking plate 15 form a whole, the locking plate 15 drives the RIC rod 24 to synchronously rotate, and meanwhile, the RIC rod 24 cannot slide off in the rotating process.

Fixed mounting has limiting plate 20 on the 15 lateral surfaces of locking plate, and limiting plate 20 is discoid, and the purpose that sets up limiting plate 20 is: the two ends of the RIC rod 24 are limited, so that the RIC rod 24 is prevented from sliding on the locking plate 15 along the axial direction of the rotating rod 14, and the locking state of the RIC rod 24 is further ensured.

One end of a rotating rod 14 of the rotating part extends to the outer side of the cleaning tank 1, a transmission gear 11 is arranged on the rotating rod 14 extending to the outer side of the cleaning tank 1, a transmission motor 13 is fixedly arranged on the outer wall of the cleaning tank 1 on one side of the transmission gear 11 through a motor mounting seat, a driving gear is fixedly arranged on a transmission shaft of the transmission motor 13, a transmission chain 12 is arranged between the driving gear and the transmission gear 11, and during use, the transmission shaft of the transmission motor 13 drives the driving gear to rotate, so that the transmission gear 11 and the rotating rod 14 are driven to synchronously rotate through the transmission chain 12.

The tensioning gear 21 is arranged between the upper parts of the two transmission gears 11 through a fixed shaft, the tensioning gear 21 is meshed with the transmission chain 12, and the purpose of arranging the tensioning gear 21 is as follows: the transmission chain 12 is tensioned, and the reliability of transmission between the transmission gear 11 and the transmission chain 12 is ensured.

The bottom in the washing tank 1 is provided with electric heating wire 22, and electric heating wire 22 prevents effectively that liquid from freezing to liquid heating in the washing tank 1, guarantees ultrasonic cleaning device's normal operating under the extremely cold weather condition.

A plurality of ultrasonic vibration stick 3 are provided with at the interval on the washing tank 1 inner wall of slewing mechanism below, and the symmetry is provided with LED waterproof lamp area 23 on the washing tank 1 inner wall of slewing mechanism top, and LED waterproof lamp area 23 can let the staff see the RIC stick 24 cleaning state clearly and the filth condition of peeling off.

The ultrasonic vibration rod 3, the water inlet pump 7, the water outlet pump 9, the transmission motor 13 and the electric heating wire 22 of the ultrasonic cleaning device for the RIC rod are powered by an external power supply.

When the ultrasonic cleaning device for the RIC rods is used, proper water is injected into the water storage tank 2 through the water injection port 4, the water level line does not exceed the activated carbon filter layer 6 in the water storage tank 2, then proper water is injected into the cleaning tank 1, two ends of four RIC rods 24 are respectively clamped in four locking grooves 18 of two left and right locking plates 15 of the rotating rod 14 one by one, the locking rods 19 are locked and fixed with the locking grooves 18 of the locking plates 15 through the matching of the spring lock catches 16 and the locking rings 17, and therefore the locking rods 24 are locked and fixed.

With 2 water filling ports 4 of storage water tank through connecting pipe and play water pump 9 intercommunication, start intake pump 7 and play water pump 9, intake pump 7 is with the clean water in the storage water tank 2 through the inlet tube pump go into washing tank 1, go out water pump 9 and return to the water filling port 4 of storage water tank 2 through the connecting pipe pump with the sewage in the storage water tank 2, filter into clean water through active carbon filter layer 6 and flow into storage water tank 2 and store to the circulation uses water, effective using water wisely.

The transmission motor 13 and the ultrasonic vibration rod 3 are started, the ultrasonic vibration rod 3 generates sound energy of an ultrasonic frequency source and converts the sound energy into mechanical vibration, micro bubbles in water in the cleaning tank 1 can keep vibrating under the action of the sound wave, the adsorption of dirt and the RIC rod 24 is damaged, the fatigue damage of a dirt layer is caused and the dirt layer is peeled off, and therefore the cleaning operation is carried out, the transmission motor 13 drives the transmission gear 11, the locking plate 15, the RIC rod 24 and the rotating rod 14 to synchronously rotate through the transmission chain 12, the dirt peeling capacity is further improved by the impact force of water, the cleanliness of the RIC rod 24 is improved, meanwhile, the RIC rod 24 rotates in liquid, the RIC rod 24 is prevented from secondary pollution caused by the dirt remaining in the liquid, the cleaning effect on the RIC rod 24 is guaranteed, and therefore the cleaning operation of the whole ultrasonic cleaning device is completed.

The ultrasonic cleaning device has convenient operation, effectively improves the working efficiency, converts the sound energy of the ultrasonic frequency source generated by the ultrasonic vibration rod 3 into mechanical vibration, ensures that the micro bubbles in the water in the cleaning tank 1 can keep vibrating under the action of the sound wave, destroys the adsorption of dirt and the RIC rod 24, causes the fatigue damage of the dirt layer to be stripped, thereby cleaning operation is carried out, the rotation mechanism is matched to drive a plurality of RIC rods 24 to rotate in the liquid once, the impact force of the water is utilized to further improve the stripping of dirt, improve RIC stick 24's cleanliness from this, RIC stick 24 rotates in liquid simultaneously and can also guarantee that RIC stick 24 does not receive the secondary pollution of remaining filth in the liquid, has effectively solved the current water gun of adoption and has washed and wash RIC stick effect poor, influences the ultrasonic cleaning device for RIC stick 24 of optic fibre intensity and decay data and optic fibre product qualification rate and the low problem of full dish rate and is particularly suitable for RIC stick 24's cleaning operation.

Claims

1. The utility model provides an ultrasonic cleaning device for RIC stick, includes washing tank (1), storage water tank (2), ultrasonic vibration stick (3) and slewing mechanism, its characterized in that: washing tank (1) one side is provided with storage water tank (2), storage water tank (2) top is provided with intake pump (7), intake pump (7) absorb water tub (8) extend to storage water tank (2) bottom in, intake pump (7) are through inlet tube and washing tank (1) intercommunication, washing tank (1) opposite side is provided with out water pump (9), it communicates with washing tank (1) through outlet pipe (10) to go out water pump (9), washing tank (1) inside is provided with slewing mechanism, the interval is provided with a plurality of ultrasonic vibration stick (3) on washing tank (1) inner wall of slewing mechanism below.

2. An ultrasonic cleaning apparatus for RIC rods according to claim 1 and further comprising: slewing mechanism by rotating piece, drive gear (11), drive chain (12) and drive motor (13), even interval movable mounting has a plurality of rotations in washing tank (1), rotate a piece one end and extend to the washing tank (1) outside, extend to and be equipped with drive gear (11) on the rotation piece in washing tank (1) outside, there are drive motor (13) through motor mount pad fixed mounting on washing tank (1) outer wall of drive gear (11) one side, the driving gear is equipped with admittedly on the transmission shaft of drive motor (13), drive chain (12) are equipped with between driving gear and drive gear (11).

3. An ultrasonic cleaning apparatus for RIC rods according to claim 2 and wherein: the rotating part comprises a rotating rod (14), a locking plate (15), a spring lock catch (16) and a lock ring (17), the locking plate (15) is symmetrically and fixedly arranged on the rotating rod (14), locking grooves (18) are uniformly distributed on the circumference of the locking plate (15) at intervals, bosses are respectively arranged at the edges of the two ends of each locking groove (18), a locking rod (19) is arranged between the bosses, one end of each locking rod (19) is hinged with the corresponding locking plate (15), the spring lock catch (16) is arranged at the other end of each locking rod (19), the lock ring (17) is arranged on the corresponding locking plate (15) of the spring lock catch (16), and the spring lock catch (16) is matched and locked with the lock ring (17).

4. An ultrasonic cleaning apparatus for RIC rods according to claim 3 and wherein: and a limiting plate (20) is fixedly arranged on the outer side surface of the locking plate (15), and the limiting plate (20) is disc-shaped.

5. An ultrasonic cleaning apparatus for RIC rods according to claim 3 and wherein: the cross section of the locking groove (18) is U-shaped.

6. An ultrasonic cleaning apparatus for RIC rods according to claim 3 and wherein: the locking rod (19) is arc-shaped.

7. An ultrasonic cleaning apparatus for RIC rods according to claim 2 and wherein: a tensioning gear (21) is arranged between the upper parts of the two transmission gears (11) through a fixed shaft, and the tensioning gear (21) is meshed and connected with the transmission chain (12).

8. An ultrasonic cleaning apparatus for RIC rods according to claim 1 and further comprising: the water storage tank is characterized in that a water filling port (4) and a water outlet (5) are respectively arranged on the outer wall of the water storage tank (2) in an up-down shape, an activated carbon filter layer (6) is arranged in the water storage tank (2) between the water filling port (4) and the water outlet (5), and the water filling port (4) of the water storage tank (2) is communicated with a water outlet pump (9) through a connecting pipe.

9. An ultrasonic cleaning apparatus for RIC rods according to claim 1 and further comprising: the cleaning tank (1) is a rectangular box body with an opening at the upper end, and an electric heating wire (22) is arranged at the bottom in the cleaning tank (1).

10. An ultrasonic cleaning apparatus for RIC rods according to claim 1 and further comprising: and LED waterproof lamp strips (23) are symmetrically arranged on the inner wall of the cleaning tank (1) above the rotating mechanism.