CN216680905U - Full-automatic welding equipment for thick-film heating tube - Google Patents
Full-automatic welding equipment for thick-film heating tube Download PDFInfo
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- CN216680905U CN216680905U CN202123076836.4U CN202123076836U CN216680905U CN 216680905 U CN216680905 U CN 216680905U CN 202123076836 U CN202123076836 U CN 202123076836U CN 216680905 U CN216680905 U CN 216680905U
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Abstract
The utility model discloses full-automatic welding equipment for a thick film heating tube, which belongs to the technical field of welding equipment and comprises a clamping mechanism, a translation mechanism, a spraying mechanism and a welding nail clamping and welding mechanism, wherein the clamping mechanism is used for clamping the thick film heating tube, the translation mechanism is used for alternately transferring the clamping mechanism to the spraying mechanism and the welding nail clamping and welding mechanism, the spraying mechanism is used for spraying and cooling the welding position of the thick film heating tube, and the welding nail clamping and welding mechanism is used for clamping a welding nail and welding the welding nail on the thick film heating tube. Compared with the prior art, the utility model has the beneficial effects that: can realize getting the welding to the automatic clamping of thick film heating tube, the automatic clamp of welding nail, and can carry out spray cooling to the welding position of thick film heating tube, whole device need not manual operation for workman's intensity of labour is lower, has promoted work efficiency in addition.
Description
Technical Field
The utility model relates to the technical field of welding equipment, in particular to full-automatic welding equipment for a thick-film heating tube.
Background
The thick film heating body mainly comprises a stainless steel substrate, an inner insulating medium layer, a resistance heating layer and an outer insulating medium layer from inside to outside, water flows through the inner wall of the stainless steel, the thickness of the inner insulating medium layer is about 100 micrometers, the thermal resistance is small due to the fact that the heat conduction distance from the resistance heating layer to the stainless steel substrate is short, the thermal response speed is high, thick film heating belongs to surface heating, the whole heating is uniform, heating efficiency is not reduced due to the fact that a large number of bubbles are generated on the surface of a heater, and due to the fact that heat can be conducted away in time, the surface temperature of the whole heating tube is not high, and open flames cannot be caused.
Welding nail on present thick film heating pipe is sent (heating) is welded by welding equipment, during the welding, needs the supplementary nail that send of workman, leads to workman intensity of labour great, and the easy high temperature damage that produces in welding nail welding position in addition needs a welding set that can realize thick film heating tube welding automatically.
In order to solve the problems, the full-automatic welding device for the thick-film heating tube is provided.
SUMMERY OF THE UTILITY MODEL
The technical problem to be solved by the utility model is to overcome the defects of the prior art, and to solve the technical problem, the utility model provides a full-automatic welding device for a thick film heating tube, and the utility model provides the following technical scheme:
the utility model provides full-automatic welding equipment for a thick film heating tube, which comprises a clamping mechanism, a translation mechanism, a spraying mechanism and a welding nail clamping and welding mechanism, wherein the clamping mechanism is used for clamping the thick film heating tube, the translation mechanism is used for alternately transferring the clamping mechanism to the spraying mechanism and the welding nail clamping and welding mechanism, the spraying mechanism is used for spraying and cooling the welding position of the thick film heating tube, and the welding nail clamping and welding mechanism is used for clamping a welding nail and welding the welding nail on the thick film heating tube.
In the full-automatic welding equipment for the thick film heating tube, the clamping mechanism comprises a clamping seat, axial limiting components for clamping two axial ends of the thick film heating tube are arranged on the clamping seat, and radial limiting components for radially limiting the thick film heating tube are further arranged on the clamping seat.
In the full-automatic welding equipment for the thick film heating tube, when the axial limiting component axially clamps the thick film heating tube, the thick film heating tube can rotate circumferentially at the same time.
In the full-automatic welding equipment for the thick film heating tube, the clamping mechanism is further provided with a stopping unit for limiting the rotation of the thick film heating tube.
In the full-automatic welding equipment for the thick film heating tube, the spraying mechanism comprises a first traversing unit and a sprayer, and the first traversing unit is used for driving the sprayer to axially move along the thick film heating tube.
In the full-automatic welding equipment for the thick film heating tube, the welding nail clamping and welding mechanism comprises the second transverse moving unit, the longitudinal moving unit, the welding seat and the welding head, the second transverse moving unit is used for driving the longitudinal moving unit to move along the axial direction of the thick film heating tube, the longitudinal moving unit is used for driving the welding seat to vertically move, the welding head is installed on the welding seat, the bottom of the welding head is provided with the clamping hole in a blind hole form, and the outer wall of the welding head is provided with a plurality of strip-shaped notches communicated with the clamping hole along the axial direction array of the welding head.
Compared with the prior art, the utility model has the beneficial effects that: can realize getting the welding to the automatic clamping of thick film heating tube, the automatic clamp of welding nail, and can carry out spray cooling to the welding position of thick film heating tube, whole device need not manual operation for workman's intensity of labour is lower, has promoted work efficiency in addition.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the principles of the utility model and not to limit the utility model. In the drawings:
FIG. 1 is a schematic view of the final assembly of the present invention;
FIG. 2 is a side view schematic of the structure of FIG. 1;
fig. 3 is a schematic front view of the structure of fig. 1.
In the figure: 1-base, 2-first sliding seat, 3-first screw sleeve, 4-first screw rod, 5-first motor, 6-translation cylinder, 7-cylinder rod, 8-movable clamping seat, 9-positioning shaft, 10-mounting seat, 11-roller shaft, 12-clamping jaw, 13-fixed clamping seat, 14-clamping jaw cylinder, 15-second motor, 16-sprayer, 17-first traverse base, 18-second screw sleeve, 19-second screw rod, 20-third motor, 21-fourth motor, 22-fourth screw rod, 23-welding head, 24-welding seat, 25-fourth screw sleeve, 26-fourth sliding seat, 27-third screw sleeve, 28-third sliding seat, 29-third screw rod and 30-second traverse seat.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Examples
As shown in figures 1-3, a full-automatic welding device for a thick film heating tube comprises a clamping mechanism, a translation mechanism, a spraying mechanism and a welding nail clamping and welding mechanism, wherein the clamping mechanism is used for clamping the thick film heating tube, the translation mechanism is used for alternately transferring the clamping mechanism to the spraying mechanism and the welding nail clamping and welding mechanism, the spraying mechanism is used for spraying and cooling the welding position of the thick film heating tube, the welding nail clamping and welding mechanism is used for clamping a welding nail and welding the welding nail on the thick film heating tube, the translation mechanism comprises a base 1, a first sliding seat 2 is horizontally and slidably connected onto the base 1, a first screw sleeve 3 is embedded onto the first sliding seat 2, first bearing seats are respectively arranged at two ends of the base 1 in the length direction, a first screw rod 4 is horizontally and rotatably connected onto the two first bearing seats together, a first screw rod 4 penetrates through the first screw sleeve 3, and is driven to rotate by a first motor 5 arranged on one of the first bearing seats, when the first motor 5 rotates, the first lead screw 4 is driven to rotate, so that the first thread insert 3 drives the first sliding seat 2 to move horizontally.
In the embodiment, the clamping mechanism comprises a clamping seat, the clamping seat is provided with an axial limiting component for clamping two axial ends of the thick film heating tube, and is further provided with a radial limiting component for radially limiting the thick film heating tube, when the axial limiting component axially clamps the thick film heating tube, the thick film heating tube can simultaneously rotate in the circumferential direction, the clamping seat is arranged on the first sliding seat 2 and is driven to move horizontally by a translation mechanism, the axial limiting component comprises a fixed clamping seat 13 and a movable clamping seat 8 which are respectively arranged at two ends of the clamping seat in the length direction, opposite sides of the fixed clamping seat 13 and the movable clamping seat 8 are respectively connected with a positioning shaft 9 in a horizontal rotation mode, wherein the positioning shaft 9 on the fixed clamping seat 8 is driven to rotate by an external motor, the radial limiting component comprises a plurality of mounting seats 10 arranged on the clamping seat, and the mounting seats 10 are symmetrically connected with roller shafts 11 in a rotation mode along the central line thereof, the roller 11 is used for supporting the thick film heating tube and is in rolling contact with the tube wall of the thick film heating tube, the movable clamping seat 8 is driven to move horizontally by the translation cylinder 6 installed on the clamping seat, so that the two positioning shafts 9 are jointly abutted against two ends of the thick film heating tube, and specifically, the cylinder rod 7 of the translation cylinder 6 is fixedly connected with the movable clamping seat 8.
In this embodiment, still be equipped with on the clamping machine structure and be used for restricting thick film heating tube pivoted locking unit, locking unit is including installing clamping jaw cylinder 14 on the fixed holder, and the drive is connected with two clamping jaws 12 on the clamping jaw cylinder 14, and when clamping jaw cylinder 14 moved, two clamping jaws 12 of drive were close to relatively and pressed from both sides tight location axle 9, and then avoided location axle 9 to rotate to restrict the rotation to the thick film heating tube.
In this embodiment, the spraying mechanism includes a first traverse unit for driving the sprayer 16 to move axially along the thick film heating tube, and the sprayer 16 is driven by the first traverse unit to move horizontally, the first transverse moving unit comprises a first transverse moving base 17 arranged above the clamping seats, two ends of the first transverse moving base 17 in the length direction are respectively provided with a second bearing seat, the two second bearing seats are jointly and horizontally and rotatably connected with a second lead screw 19, the second lead screw 19 is driven to rotate by a second motor 15 arranged on one of the second bearing seats, the first transverse moving base 17 is horizontally and slidably connected with a second sliding seat, a second threaded sleeve 18 is embedded on the second sliding seat, the second threaded sleeve 18 is sleeved on the second lead screw 19 in a threaded manner, and the sprayer 16 is arranged on the second sliding seat.
In this embodiment, the welding nail clamping and welding mechanism includes a second traverse unit, a longitudinal moving unit, a welding seat 24, and a welding head 23, the second traverse unit is used for driving the longitudinal moving unit to move along the axial direction of the thick film heating tube, the longitudinal moving unit is used for driving the welding seat 24 to move vertically, the welding head 23 is mounted on the welding seat 24, the bottom of the welding seat is provided with a blind hole type clamping hole, the outer wall of the welding seat is provided with a plurality of strip-shaped notches communicated with the clamping hole along the axial direction array, the second traverse unit includes a second traverse seat 30 arranged on one end of the base 1 far away from the clamping mechanism, both ends of the second traverse seat 30 in the length direction are respectively provided with a third bearing seat, a third screw 29 is connected between the third bearing seats in a common horizontal rotation manner, a third sliding seat 28 is connected on the second traverse seat 30 in a horizontal sliding manner, a third screw 27 is embedded on the third sliding seat 28, and the third screw 27 is threadedly sleeved on the third screw 29, the third screw 29 is driven to rotate by a third motor 20 installed on one of the third bearing seats, the longitudinal moving unit comprises a longitudinal moving seat arranged on a third sliding seat 28, fourth bearing seats are respectively arranged at two ends of the longitudinal moving seat in the length direction, the two fourth bearing seats are jointly vertically and rotatably connected with a fourth screw 22, the longitudinal moving seat is vertically and slidably connected with a fourth sliding seat 26, a fourth threaded sleeve 25 is vertically embedded on the fourth sliding seat 26, the fourth threaded sleeve 25 is in threaded sleeve connection with the fourth screw 22, and the fourth screw 22 is driven to rotate by the fourth motor 21 installed on one of the fourth bearing seats.
The working principle of the utility model is as follows: a worker places a thick film heating tube on two mounting seats 10, the thick film heating tube is supported by a roller shaft 11, a movable clamping seat 8 is driven by a translation cylinder 6 to move, two positioning shafts 9 can be jointly abutted against two ends of the thick film heating tube, and further the thick film heating tube is axially limited, in addition, the positioning shafts 9 can rotate, so that the thick film heating tube can rotate circumferentially to adjust the angle of the welding position of two adjacent welding nails on the thick film heating tube, and then two clamping jaws 12 are close to each other by the action of a clamping jaw cylinder 14, so that the positioning shafts 9 are clamped, the thick film heating tube is in a positioning state, and then a second motor 15 in a first transverse moving unit rotates to move a second sliding seat, so that an atomizer moves and carries out spray cooling on the welding position of the thick film heating tube, after the spray cooling is finished, the thick film heating tube is rotated by a first motor 5, the first sliding seat is driven to move horizontally, the thick film heating tube is further driven to move towards the direction of the welding nail clamping and welding mechanism, the thick film heating tube is moved to the position below the welding nail clamping and welding structure, the fourth motor 21 rotates to drive the fourth lead screw 22 to rotate, the fourth sliding seat 26 moves downwards, the clamping hole moves downwards, the welding nail is further clamped, the fourth motor 21 rotates reversely, the welding nail moves upwards, the third motor 20 rotates to drive the third lead screw 29 to rotate, the welding nail is further driven to move to the position above the welding position of the thick film heating tube, the fourth motor 21 rotates to drive the fourth lead screw to rotate, the welding head moves downwards, the welding nail is enabled to contact with the tube wall of the thick film heating tube, and the welding nail is welded on the tube wall of the thick film heating tube.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the utility model. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The utility model provides a full-automatic welding equipment for thick film heating tube, a serial communication port, construct, spray mechanism, welding nail centre gripping welding mechanism including clamping mechanism, translation mechanism, spraying mechanism, clamping mechanism is used for carrying out the centre gripping to the thick film heating tube, translation mechanism is used for transporting in turn to spraying mechanism, welding nail centre gripping welding mechanism department with clamping mechanism, spraying mechanism is used for carrying out spray cooling to thick film heating tube welded position, welding nail centre gripping welding mechanism is used for the centre gripping welding nail and will welds the welding nail welding on the thick film heating tube.
2. The full-automatic welding equipment for the thick film heating tube as claimed in claim 1, wherein the clamping mechanism comprises a clamping seat, the clamping seat is provided with axial limiting components for clamping two axial ends of the thick film heating tube, and is further provided with radial limiting components for radially limiting the thick film heating tube.
3. The full-automatic welding equipment for the thick film heating tube as claimed in claim 2, wherein when the axial limiting component axially clamps the thick film heating tube, the thick film heating tube can circumferentially rotate at the same time.
4. The full-automatic welding equipment for the thick film heating tube as claimed in claim 3, wherein the clamping mechanism is further provided with a stop unit for limiting the rotation of the thick film heating tube.
5. The full automatic welding equipment for the thick film heating tube according to claim 1, wherein the spraying mechanism comprises a first traverse unit and a sprayer (16), and the first traverse unit is used for driving the sprayer (16) to move axially along the thick film heating tube.
6. The full-automatic welding equipment for the thick film heating tube as claimed in claim 1, wherein the welding nail clamping and welding mechanism comprises a second traverse unit, a longitudinal moving unit, a welding seat (24), and a welding head (23), the second traverse unit is used for driving the longitudinal moving unit to move along the axial direction of the thick film heating tube, the longitudinal moving unit is used for driving the welding seat (24) to move vertically, the welding head (23) is installed on the welding seat (24), the bottom of the welding head is provided with a clamping hole in the form of a blind hole, and the outer wall of the welding head is provided with a plurality of strip-shaped notches communicated with the clamping hole along the axial array of the welding head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123076836.4U CN216680905U (en) | 2021-12-08 | 2021-12-08 | Full-automatic welding equipment for thick-film heating tube |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123076836.4U CN216680905U (en) | 2021-12-08 | 2021-12-08 | Full-automatic welding equipment for thick-film heating tube |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216680905U true CN216680905U (en) | 2022-06-07 |
Family
ID=81838946
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123076836.4U Active CN216680905U (en) | 2021-12-08 | 2021-12-08 | Full-automatic welding equipment for thick-film heating tube |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216680905U (en) |
-
2021
- 2021-12-08 CN CN202123076836.4U patent/CN216680905U/en active Active
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