CN216680145U

CN216680145U - A device is pour to laminar flow die-casting product for 5G basic station component

Info

Publication number: CN216680145U
Application number: CN202123407587.2U
Authority: CN
Inventors: 朱卫桥; 渠斌; 魏金颜
Original assignee: Zhengzhou Rixin Precision Machinery Co ltd
Current assignee: Zhengzhou Rixin Precision Machinery Co ltd
Priority date: 2021-12-31
Filing date: 2021-12-31
Publication date: 2022-06-07
Anticipated expiration: 2031-12-31

Abstract

The utility model discloses a laminar flow die-casting product pouring device for a 5G base station component, which comprises a die-casting product and a die-casting limiting mechanism for fixing the die-casting product, wherein a heat insulation component is arranged on the die-casting limiting mechanism, a pouring pipeline communicated with the interior of the die-casting product is arranged below the die-casting product, a sampling mechanism is arranged on one transverse side of the die-casting product, the bottom of the sampling mechanism is communicated with the pouring pipeline, the top of the sampling mechanism is connected with a part of the die-casting limiting mechanism, which is positioned above the die-casting product, a sample storage box is arranged on the top of the sampling mechanism, the die-casting product is fixed through a fixing clamp on the die-casting limiting mechanism, the temperature of the die-casting product is ensured through the heat insulation component, and a detection sample can be generated while the die-casting molding is carried out through the sample storage tube and the sample storage box Can keep warm and sample convenient advantage.

Description

A device is pour to laminar flow die-casting product for 5G basic station component

Technical Field

The utility model belongs to the technical field of laminar flow casting auxiliary equipment, and particularly relates to a laminar flow die-casting product casting device for a 5G base station component.

Background

In the process of popularizing the 5G network technology, a large number of supports of the 5G base stations are needed, only when the coverage rate of the 5G base stations reaches a certain scale, enough support can be provided for the use of the 5G network, in the use process of the 5G base stations, generally, because the electrical components of accessories on base station components are more, and the requirement on precision is higher, a plurality of mounting base plates with irregular shapes are needed, the mounting base plates are basically produced through a conventional process, the cost is high, the production speed is very slow, the large-scale production in a production workshop is difficult to adapt, and the basic production of the corresponding mounting is mainly carried out in a die casting mode at present.

Although a common die casting process can produce a corresponding mounting substrate, a plurality of problems still exist, firstly, a 5G base station is installed in a city area and also can be installed in a desert or a river with a severe environment, so that a component produced by die casting can be required to be used after being subjected to additional heat treatment, but the conventional die casting process generates bubbles, the component generating the bubbles cannot be subjected to corresponding heat treatment, and a part of the component is produced by adopting a laminar flow die casting mode in the mounting substrate, the technical problems of low pouring filling speed and poor heat dissipation effect of die casting products exist, and simultaneously, the sample is not convenient to take out in the mounting substrate process, so that the situation that a current batch of products cannot be used due to sampling can be caused, the situation of the current batch of products cannot be accurately reflected through the taken out sample, and a novel laminar flow die casting product pouring device is urgently needed, the problems encountered in the production process of the 5G base station component are solved.

SUMMERY OF THE UTILITY MODEL

The utility model mainly aims to provide a laminar flow die-casting product pouring device for a 5G base station component, which solves the technical problems of easy bubble generation, inconvenient subsequent heat treatment, poor heat preservation effect and inconvenient sampling in the production process of the 5G base station component through the improvement of the laminar flow die-casting product pouring device.

In order to solve the problems, the technical scheme adopted by the utility model is as follows:

the utility model provides a device is pour to laminar flow die-casting product for 5G basic station component, include the die-casting product and carry out the die-casting stop gear that fixes to the die-casting product, be provided with the heat preservation subassembly on the die-casting stop gear, the below of die-casting product be provided with the die-casting product in the pouring pipeline of intercommunication, horizontal one side of die-casting product is provided with sampling mechanism, sampling mechanism's bottom and pouring pipeline intercommunication, sampling mechanism's top and the die-casting stop gear are located the part of die-casting product top and are connected, sampling mechanism's top is provided with sample case.

Preferentially, die-casting stop gear includes upper stop gear and side stop gear, and upper stop gear and side stop gear all include the mounting fixture of a plurality of centre gripping die-casting products, and sampling mechanism's top and the lateral wall fixed connection who is located the inside mounting fixture of upper stop gear.

Preferentially, the heat preservation subassembly includes the heat preservation sediment package, all is provided with the heat preservation sediment package that corresponds on every mounting fixture, and a plurality of mounting fixtures vertical extension that are located upper stop gear just are in horizontal direction evenly distributed, and a plurality of mounting fixtures that are located side stop gear transversely extend and at vertical direction evenly distributed.

Preferentially, the sampling mechanism is including the sample storage tube that the slope set up, and the top of sample storage tube and the inside intercommunication of sample case, and the sample storage tube is followed the direction that is close to the die-casting product and is followed from the top down extension, and the bottom setting of sample storage tube is in the below of die-casting product.

Preferentially, pour the pipeline and include a plurality of parallel arrangement's ingate and a transverse conduit, transverse conduit and all ingate bottoms intercommunication, transverse conduit's lower extreme and the sprue intercommunication of setting in the die-casting product below for flow the molding liquid of sprue to the die-casting product in through a plurality of ingates.

Preferably, the bottom of the sample storage tube is provided with a transverse connecting tube, and two ends of the transverse connecting tube are respectively communicated with the inside of the sample storage tube and the end part of the transverse pipeline.

Preferentially, the number of the fixing clamps positioned in the side limiting mechanism is two, and one ends, far away from the die-casting product, of the two fixing clamps positioned in the side limiting mechanism are connected through the same side bracket arranged on one side of the die-casting product.

Preferentially, a top support is arranged above the plurality of fixing clamps of the upper limiting mechanism, the number of the top supports is the same as that of the fixing clamps, and each top support is connected with the corresponding fixing clamp.

Preferably, the top of the sampling mechanism is provided with a sample connection rack located above the sample storage box, and the sample connection rack is fixedly connected with the side wall of the top bracket closest to the sample connection rack in the plurality of top brackets.

Preferably, the top of the sample storage tube is located on one side of the sample storage box and is detachably connected to the sample storage box.

The utility model has the following beneficial effects:

(1) according to the utility model, the die-casting product is fixed by the fixing clamp on the die-casting limiting mechanism, the liquid for molding is injected into the die-casting product through the sprue and the pouring pipeline, the temperature of the die-casting product is ensured through the heat insulation assembly, and the detection sample can be generated while the die-casting molding is carried out through the sample storage pipe and the sample storage box, so that various tests of the reflection performance including the tensile test can be conveniently carried out at the later stage.

(2) According to the die-casting device, the die-casting product is fixed through the upper limiting mechanism and the side limiting mechanism in multiple angles, the plurality of fixing clamps positioned on the upper limiting mechanism extend vertically and are uniformly distributed in the horizontal direction, the plurality of fixing clamps positioned on the side limiting mechanism extend horizontally and are uniformly distributed in the vertical direction, so that the fixing effect on the die-casting product is improved, meanwhile, one end, far away from the die-casting product, of the two fixing clamps positioned inside the side limiting mechanism is connected with a side support arranged on one side of the die-casting product through the same side support, so that the structure is further simplified, the production cost is reduced, and the top of the sample storage tube is positioned on one side of the sample storage box and is detachably connected with the sample storage box, so that the sample storage tube is convenient to disassemble.

Drawings

Fig. 1 is a schematic structural diagram of a laminar flow die casting product pouring device for a 5G base station component according to embodiment 1 of the present invention;

fig. 2 is a schematic view of a connection structure of a pouring pipe and a die-cast product provided in embodiment 1 of the present invention.

1. Die casting the product; 2. pouring a pipeline; 3. a sample storage box; 4. fixing a clamp; 5. insulating a slag ladle; 6. a sample storage tube; 7. an inner gate; 8. a transverse conduit; 9. a sprue; 10. a transverse connecting pipe; 11. a lateral bracket; 12. a top support; 13. and (4) connecting the sample with a frame.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments.

Example 1

As shown in fig. 1 and fig. 2, embodiment 1 of the present invention provides a laminar flow die casting product pouring device for a 5G base station component, including a die casting product 1 and a die casting limiting mechanism for fixing the die casting product 1. Die-casting stop gear includes upper stop gear and side stop gear, and upper stop gear and side stop gear all include a plurality of centre gripping die-casting product 1's mounting fixture 4, and sampling mechanism's top and the lateral wall fixed connection who is located the inside mounting fixture 4 of upper stop gear. The two fixing clamps 4 located inside the side limiting mechanism are connected through the same side bracket 11 arranged on one side of the die-casting product 1, and one ends, far away from the die-casting product 1, of the two fixing clamps 4 located inside the side limiting mechanism are connected. Be located a plurality of mounting fixture 4's of upper stop gear top support 12 is provided with, and top support 12 is the same with mounting fixture 4's figure, and every top support 12 all is connected with mounting fixture 4 that corresponds, further increases the fixed effect to die-casting product 1.

The pouring pipeline 2 comprises a plurality of parallel inner gates 7 and a transverse pipeline 8, the transverse pipeline 8 is communicated with the bottoms of all the inner gates 7, the lower end of the transverse pipeline 8 is communicated with a sprue 9 arranged below the die-casting product 1, and the sprue 7 is used for enabling the molding liquid of the sprue 9 to flow into the die-casting product 1 through the inner gates 7. Be provided with the heat preservation subassembly on the die-casting stop gear, the below of die-casting product 1 is provided with and pours pipeline 2 with die-casting product 1 internal intercommunication. The heat preservation subassembly includes heat preservation cinder ladle 5, all is provided with corresponding heat preservation cinder ladle 5 on every mounting fixture 4, and a plurality of mounting fixture 4 vertical extension that are located upper stop gear just in horizontal direction evenly distributed, and a plurality of mounting fixture 4 horizontal extension that are located side stop gear just in vertical direction evenly distributed guarantee that mounting fixture 4 exerts the heat preservation effect of heat preservation subassembly when fixed to die-casting product 1.

The horizontal one side of die-casting product 1 is provided with sampling mechanism, and sampling mechanism's bottom and pouring pipeline 2 intercommunication, the top and the die-casting stop gear of sampling mechanism are located the part of die-casting product 1 top and are connected, and sampling mechanism's top is provided with sample case 3. Sampling mechanism is including the sample storage tube 6 that the slope set up, and the top of sample storage tube 6 and the inside intercommunication of sample case 3, and sample storage tube 6 extends from the top down along the direction that is close to die-casting product 1, and the bottom setting of sample storage tube 6 is in the below of die-casting product 1. The bottom of the sample storage tube 6 is provided with a transverse connecting tube 10, and two ends of the transverse connecting tube 10 are respectively communicated with the inside of the sample storage tube 6 and the end part of the transverse pipeline 8. The top of the sampling mechanism is provided with a sample connecting frame 13 positioned above the sample storage box 3, and the sample connecting frame 13 is fixedly connected with the side wall of the top support 12 closest to the sample connecting frame 13 in the plurality of top supports 12. The top of sample storage tube 6 is located one side of sample storage box 3 and can dismantle with sample storage box 3 and be connected, makes things convenient for the dismantlement of sample storage tube 6, and the detection sample that further generates when die-casting shaping carries out the multiple test of the reflective properties including the tensile test, and the more accurate reaction is through the true condition of the mounting substrate that laminar flow die-casting product 1 produced.

In the present embodiment, the corresponding pressure driving is performed on the laminar flow die casting product 1Under the device, the alloy liquid for forming enters into the transverse pipeline 8 along the sprue 9, then enters into the die-casting product 1 through the inner sprue 7 above the inner part of the transverse connecting pipe 10, and stably rises in the die-casting product 1, at this time, the air in the die-casting product 1 is stably discharged from the corresponding overflow pipeline and exhaust pipeline, after the alloy liquid in the die-casting product 1 is filled, the cooling solidification is carried out, while the alloy liquid stably rises in the die-casting product 1, the alloy liquid also enters into the sample storage pipe 6 along the transverse connecting pipe 10, then synchronously rises and enters into the sample storage box 3, after the installation of the installation substrate is completed in the die-casting product 1, the die-casting product 1 is disassembled, meanwhile, the disassembly of the sample storage pipe 6 and the sample storage box 3 is also completed, and the corresponding laminar flow test rod is taken out, thereby facilitating the subsequent tests, the pressure driving device, the overflow pipeline and the exhaust pipeline which are related in the implementation adopt the prior art, are not the protection point of the application, and are not described too much, and in the specific test process, the sectional area of the sprue 9 adopted is 794mm²The thickness of the sprue 9 is 6.1 mm, the speed of the sprue 9 is set to be 1-3m/s, and the conventional technical parameters are adopted, so that excessive introduction is not required.

The above description is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and the scope of the present invention should be subject to the scope of the claims.

Claims

1. The utility model provides a device is pour to laminar flow die-casting product for 5G basic station component, a serial communication port, include die-casting product (1) and carry out fixed die-casting stop gear to die-casting product (1), be provided with the subassembly that keeps warm on the die-casting stop gear, the below of die-casting product (1) is provided with pouring pipeline (2) with intercommunication in die-casting product (1), the horizontal one side of die-casting product (1) is provided with sampling mechanism, sampling mechanism's bottom and pouring pipeline (2) intercommunication, sampling mechanism's top and die-casting stop gear are located the part connection of die-casting product (1) top, sampling mechanism's top is provided with sample storage box (3).

2. The laminar flow die-casting product (1) pouring device for the 5G base station component is characterized in that the die-casting limiting mechanism comprises an upper limiting mechanism and a side limiting mechanism, the upper limiting mechanism and the side limiting mechanism respectively comprise a plurality of fixing clamps (4) for clamping the die-casting product (1), and the top of the sampling mechanism is fixedly connected with the side walls of the fixing clamps (4) located inside the upper limiting mechanism.

3. The laminar flow die-casting product (1) pouring device for the 5G base station component is characterized in that the heat insulation assembly comprises heat insulation slag ladles (5), each fixing clamp (4) is provided with the corresponding heat insulation slag ladle (5), the fixing clamps (4) located on the upper limiting mechanism extend vertically and are uniformly distributed in the horizontal direction, and the fixing clamps (4) located on the lateral limiting mechanisms extend transversely and are uniformly distributed in the vertical direction.

4. A laminar flow die-cast product (1) casting device for a 5G base station component according to claim 3, characterized in that the sampling mechanism comprises an obliquely arranged sample storage tube (6), the top of the sample storage tube (6) communicates with the interior of the sample storage box (3), the sample storage tube (6) extends from top to bottom in a direction close to the die-cast product (1), and the bottom of the sample storage tube (6) is arranged below the die-cast product (1).

5. Laminar flow die cast product (1) casting device for 5G base station components according to claim 4, characterized in that the casting pipe (2) comprises a plurality of in-gates (7) arranged in parallel and one transverse pipe (8), the transverse pipe (8) is communicated with the bottom of all in-gates (7), the lower end of the transverse pipe (8) is communicated with a sprue (9) arranged below the die cast product (1) for flowing the molding liquid of the sprue (9) into the die cast product (1) through the plurality of in-gates (7).

6. A laminar flow die-cast product (1) casting device for a 5G base station component according to claim 4 or 5, characterized in that the bottom of the sample storage tube (6) is provided with a transverse connecting tube (10), and two ends of the transverse connecting tube (10) are respectively communicated with the inside of the sample storage tube (6) and the end of the transverse pipe (8).

7. The laminar flow die-casting product (1) casting device for the 5G base station component according to any one of the claims 2-5, characterized in that, the number of the fixing clamps (4) inside the side limiting mechanism is two, and the ends of the two fixing clamps (4) inside the side limiting mechanism far away from the die-casting product (1) are connected through the same side bracket (11) arranged on one side of the die-casting product (1).

8. A laminar flow die-cast product (1) casting device for a 5G base station component according to any one of claims 2-5, characterized in that a top bracket (12) is arranged above a plurality of fixing clamps (4) of an upper limiting mechanism, the number of the top brackets (12) is the same as that of the fixing clamps (4), and each top bracket (12) is connected with the corresponding fixing clamp (4).

9. The laminar flow die-cast product (1) casting device for a 5G base station component according to claim 8, characterized in that the top of the sampling mechanism is provided with a sample connection rack (13) above the sample storage box (3), and the sample connection rack (13) is fixedly connected with the side wall of the top bracket (12) closest to the sample connection rack (13) in the plurality of top brackets (12).

10. The laminar flow die-cast product (1) casting device for a 5G base station component according to claim 6, characterized in that the top of the sample storage tube (6) is located at one side of the sample storage box (3) and is detachably connected with the sample storage box (3).