CN216679962U - Automatic resistor cutting and bending device - Google Patents

Automatic resistor cutting and bending device Download PDF

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Publication number
CN216679962U
CN216679962U CN202123245975.5U CN202123245975U CN216679962U CN 216679962 U CN216679962 U CN 216679962U CN 202123245975 U CN202123245975 U CN 202123245975U CN 216679962 U CN216679962 U CN 216679962U
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China
Prior art keywords
resistance
bending
cutting
assembly
lead
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CN202123245975.5U
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Chinese (zh)
Inventor
吴颂仁
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Songchuan Xiamen Precision Electronics Co ltd
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Songchuan Xiamen Precision Electronics Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

Abstract

The utility model relates to the technical field of electronic processing, and particularly discloses an automatic resistor cutting and bending device which comprises a feeding assembly, a cutting assembly, a bending assembly and a grabbing mechanism. According to the automatic feeding and bending device, the resistance material belt to be processed is automatically fed to the cutting assembly through the feeding assembly, then the resistance material belt to be processed is cut off through the cutting assembly, the cut resistance material belt is conveyed to the bending assembly through the grabbing mechanism to be bent, compared with the traditional manual operation, the automatic feeding and cutting operation of resistance leads can be achieved through automatic rotation, the degree of automation is high, and the working efficiency is effectively improved.

Description

Automatic resistor cutting and bending device
Technical Field
The utility model belongs to the technical field of electronic processing, and particularly relates to an automatic resistor cutting and bending device.
Background
With the continuous progress and development of scientific technology, electronic devices in the market are more and more in variety, for example, temperature sensors, potentiometers, electronic transformers, relays and the like, and the electronic devices are applied to various fields of national economy to play more and more important roles. The resistance lead is an important structure for connecting with other electronic equipment, and the quality of the resistance lead affects the use performance of the electronic device.
In general, when a resistance lead is processed, a resistance material tape is made of an alloy having a certain resistivity, such as nickel chromium, manganin, constantan, and the like, and then the resistance material tape is manually cut and bent. However, the above prior art solutions have the following drawbacks: the traditional resistance lead adopts a manual operation mode, and the working efficiency is not high.
SUMMERY OF THE UTILITY MODEL
The embodiment of the utility model aims to provide an automatic resistor cutting and bending device, which is used for solving the problem that the existing resistor lead wires in the background art are mostly manually operated and have low working efficiency.
The embodiment of the utility model is realized in such a way that the automatic resistance cutting and bending device comprises a feeding assembly, wherein the output end of the feeding assembly is provided with a cutting assembly, the cutting assembly is used for cutting a resistance material belt to be processed and conveyed by the feeding assembly, and the automatic resistance cutting and bending device further comprises:
the bending assembly is arranged on one side of the cutting assembly, which is far away from the feeding assembly, and is used for bending the cut resistance material belt; and
the grabbing mechanism is arranged outside the cutting assembly and used for conveying the resistance material belt subjected to cutting operation by the cutting assembly to the bending assembly for bending;
the feeding assembly comprises a resistance material disc, the resistance material disc is used for rotating to convey resistance material strips to be processed to a resistance material strip conveying track, and one end, to be processed, of the resistance material strips on the resistance material strip conveying track is hung on the cutting assembly to perform automatic feeding.
Preferably, the cutting assembly comprises a support, a rotatable rotary tooth rotating central shaft is arranged on the support, a plurality of resistance lead cutters used for cutting off resistance material strips to be processed are sleeved on the outer side of the rotary tooth rotating central shaft, and resistance lead hanging teeth are arranged on the upper sides of the resistance lead cutters and used for hanging the resistance material strips on the resistance material strip conveying tracks.
Preferably, one side of the resistance lead cutter, which faces the bending assembly, is also provided with a resistance discharging position after cutting.
Preferably, the bending assembly comprises a lead bending positioning seat for placing the cut resistance material belt, a plurality of resistance lead bending positioning grooves are uniformly formed in the lead bending positioning seat, and a resistance lead bending mechanism for applying pressure to the resistance material belt on the lead bending positioning seat is arranged on the outer side of the lead bending positioning seat.
The utility model has the beneficial effects that:
compared with the prior art, the automatic resistance cutting and bending device provided by the embodiment of the utility model comprises a feeding assembly, a cutting assembly, a bending assembly and a grabbing mechanism. The device will treat the resistance material area of processing through the pay-off subassembly and carry out automatic feed to cutting off the subassembly, the operation is cut off to the resistance material area of treating processing to rethread cutting off the subassembly, carry to bending the subassembly through snatching the resistance material area after the mechanism will cut off and bend, compare with traditional manual work, can realize the autogiration material loading and cut off the resistance lead wire and bend the operation, degree of automation is high, work efficiency is effectively improved, thereby the practicality of device is improved, the mostly manual work mode that adopts of current resistance lead wire has been solved, there is the problem that work efficiency is not high.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention.
Fig. 1 is a schematic structural diagram of an automatic resistor cutting and bending device according to an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a cutting assembly in the automatic resistor cutting and bending apparatus according to an embodiment of the present invention.
In the figure: 1. a resistance material tray; 2. a resistance material belt conveying track; 3. hanging teeth on a resistor lead; 4. a resistance lead cutter; 5. the rotating teeth rotate the central shaft; 6. cutting off the resistor and discharging; 7. a resistor lead bending mechanism; 8. bending the positioning groove by the resistor lead; 9. a lead bending positioning seat; 10. and (4) a bracket.
Detailed Description
In order to make the technical problems, technical solutions and advantages to be solved by the present invention more clearly and clearly understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments obtained by persons skilled in the art based on the embodiments in the present application without any creative work belong to the protection scope of the present application.
In the description of the present invention, it should be understood that unless otherwise explicitly specified or limited, the first feature "on" or "under" the second feature may include the first and second features being in direct contact, and may also include the first and second features not being in direct contact but being in contact with each other through another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature. The above-indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, and thus, should not be construed as limiting the present invention. In addition, in the description of the present invention, "a plurality" means two or more unless otherwise specified.
Specific implementations of the present invention are described in detail below with reference to specific embodiments.
As shown in fig. 1-2, a structure diagram of an automatic resistance cutting and bending device according to an embodiment of the present invention is provided, where the automatic resistance cutting and bending device includes a feeding assembly, an output end of the feeding assembly is provided with a cutting assembly, the cutting assembly is used to cut a resistance material strip to be processed and conveyed by the feeding assembly, and the automatic resistance cutting and bending device further includes:
the bending assembly is arranged on one side of the cutting assembly, which is far away from the feeding assembly, and is used for bending the cut resistance material belt; and
the grabbing mechanism is arranged outside the cutting assembly and used for conveying the resistance material belt subjected to cutting operation by the cutting assembly to the bending assembly for bending;
wherein, the pay-off subassembly includes resistance charging tray 1, resistance charging tray 1 is used for the rotation to carry to resistance material area conveying track 2 with treating the processing on, and the resistance material area conveying track 2 on the resistance material area one end in the resistance material area of treating the processing hang and cut off the subassembly in order to carry out automatic feed.
In the embodiment of the utility model, the resistance material belt to be processed is conveyed to the resistance material belt conveying track 2 through the resistance material disc 1, one end of the resistance material belt to be processed on the resistance material belt conveying track 2 is hung on the cutting assembly to be automatically fed to the cutting assembly, the resistance material belt to be processed is cut through the cutting assembly, the resistance material belt after the cutting assembly is cut through the grabbing mechanism is conveyed to the bending assembly to be bent, compared with the traditional manual operation, the resistance material belt can be automatically fed, the resistance lead wire is cut through rotation, the bending operation is carried out, the automation degree is high, and the working efficiency is effectively improved.
In an embodiment of the present invention, the gripping mechanism may be implemented by using an external clamping jaw or an integrally formed mechanical jaw, or may be implemented by using other mechanisms that can implement clamping, as long as the resistor material strip after the cutting operation of the cutting assembly is conveyed to the bending assembly to be bent, and the resistor product obtained after bending is taken away, where the external clamping jaw is preferred.
In another example of the present invention, the specific structural form of the clamping jaw is not limited in the embodiment of the present invention, for example, the clamping jaw may be U-shaped, rectangular, triangular, L-shaped, or even flat, and may be adaptively adjusted according to the clamping requirement.
Further, as a preferred embodiment of the present invention, the cutting assembly includes a support 10, a rotatable rotary tooth rotating central shaft 5 is provided on the support 10, a plurality of resistance lead cutters 4 for cutting off resistance material strips to be processed are sleeved outside the rotary tooth rotating central shaft 5, and resistance lead hanging teeth 3 are provided on the upper sides of the resistance lead cutters 4 for hanging the resistance material strips on the resistance material strip conveying tracks 2 for automatic feeding.
Further, as a preferred embodiment of the present invention, a post-cut resistor discharging position 6 is further disposed on one side of the resistor lead cutter 4 facing the bending assembly.
Further, as a preferred embodiment of the present invention, the cutting assembly further includes a driving member for driving the rotating center shaft 5 to rotate around an axis line thereof, where the driving member may be an electric motor or another existing product, and it should be noted that, in the above embodiment, the driving member may include a servo motor connected to the rotating center shaft 5, it is understood that, in other embodiments of the present invention, an air cylinder or another other device may be used to drive the rotating center shaft 5 to rotate, and two steering engines may be provided under the control of the servo motor, and the steering engines are driven by the servo motor to operate, and are connected to the corresponding rotating center shaft 5 to further drive the rotating center shaft 5 to rotate, which is not described herein.
Further, as a preferred embodiment of the present invention, the bending assembly includes a lead bending positioning seat 9 for placing the cut resistance material tape, a plurality of resistance lead bending positioning grooves 8 are uniformly arranged on the lead bending positioning seat 9, and a resistance lead bending mechanism 7 for applying pressure to the resistance material tape on the lead bending positioning seat 9 is arranged outside the lead bending positioning seat 9.
In an example of the utility model, the cut resistance material belt is clamped by the external clamping jaw and placed in the resistance lead bending positioning groove 8 on the lead bending positioning seat 9, the resistance lead bending positioning groove 8 is used for realizing the positioning and fixing of the resistance material belt, the left lead and the right lead of the resistance material belt are bent by the resistance lead bending mechanism 7, and the left lead and the right lead of the resistance material belt are taken away by the next mechanism clamping jaw after the bending is finished.
In another example of the present invention, a Programmable Logic Controller (PLC) is disposed at one side of the cutting assembly for controlling the operation of the automatic resistance cutting and bending device.
In still another embodiment of the present invention, the automatic resistance cutting and bending device is controlled to operate by a PLC (programmable logic controller) system. After equipment starts, under the control of a PLC, a resistance material plate 1 rotates to discharge a material belt to enable the resistance material belt to be conveyed to a resistance material belt conveying track 2, the resistance material belt is hung on a resistance lead hanging tooth 3 to be automatically fed, the resistance material belt is firstly cut off by a resistance lead cutter 4 along with the rotation and conveying of a rotary tooth rotary central shaft 5, then the resistance material belt reaches a cut-off resistance discharge part 6 under the driving of the rotary tooth rotary central shaft 5, is clamped by an external clamping jaw and then is placed in a resistance lead bending positioning groove 8 of a lead bending positioning seat 9, and then the left lead and the right lead are bent by a resistance lead bending mechanism 7.
In another example of the utility model, the PLC (programmable controller) arranged at one side of the cutting-off assembly adopts a control unit of FP-XH C60T universal under pine type, and the PLC (programmable controller) is connected with an existing man-machine interface, and the man-machine interface is a touch screen of waron tm 8071IP manufactured by waron technologies ltd.
The implementation principle of the embodiment is as follows: drive resistance charging tray 1 through outside motor and rotate, the winding is put the material area on the resistance charging tray 1, make the blowing area pay off gradually and form the resistance material area and to resistance material area delivery track 2 when resistance charging tray 1 is rotatory, the resistance material area hangs automatic feed on resistance lead wire latch 3, remove along with the rotation of rotary rack rotation center pin 5 and send, at first the resistance material area is cut off by resistance lead wire cutter 4, reach resistance ejection of compact department 6 after cutting off under the drive of rotary rack rotation center pin 5 again, place in the resistance lead wire bending constant head tank 8 of lead wire bending positioning seat 9 after getting by outside clamping jaw clamp again, rethread resistance lead wire bending mechanism 7 is bent to controlling the lead wire, take away clamping jaw resistance by next mechanism after the completion of bending.
The electric appliance presented in the paper can be connected with an external master controller and 220V mains supply, and the master controller can be a computer and other conventional known devices playing a role in control.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
It is further noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation. The phrase "comprising a defined element does not exclude the presence of additional identical elements in the process, method, article, or apparatus that comprises the element. The standard parts used in the utility model can be purchased from the market, the special-shaped parts can be customized according to the description and the description of the attached drawings, and the specific connection mode of each part can adopt the conventional means such as bolts, rivets, welding and the like which are mature in the prior art, and the detailed description is not repeated.
The foregoing shows and describes the general principles, essential features, and advantages of the utility model. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the preferred embodiments of the present invention are described in the above embodiments and the description, and are not intended to limit the present invention. The scope of the utility model is defined by the appended claims and equivalents thereof.

Claims (5)

1. The utility model provides a resistance automatic cutout bending device, includes the pay-off subassembly, the output of pay-off subassembly is provided with cuts off the subassembly, it is used for cutting off the operation with the resistance material area of treating processing that the pay-off subassembly was carried to cut off the subassembly, its characterized in that, resistance automatic cutout bending device still includes:
the bending assembly is arranged on one side of the cutting assembly, which is far away from the feeding assembly, and is used for bending the cut resistance material belt; and
the grabbing mechanism is arranged outside the cutting assembly and used for conveying the resistance material belt subjected to cutting operation by the cutting assembly to the bending assembly for bending;
the feeding assembly comprises a resistance material disc (1), the resistance material disc (1) is used for rotating to convey resistance material strips to be processed to a resistance material strip conveying track (2), and one end, to be processed, of the resistance material strips on the resistance material strip conveying track (2) is hung on the cutting assembly to perform automatic feeding.
2. The automatic resistance cutting and bending device according to claim 1, wherein the cutting assembly comprises a support (10), a rotatable rotary-tooth rotating central shaft (5) is arranged on the support (10), a plurality of resistance lead cutters (4) used for cutting resistance strips to be processed are sleeved on the outer side of the rotary-tooth rotating central shaft (5), and resistance lead hanging teeth (3) are arranged on the upper side of each resistance lead cutter (4) and used for hanging the resistance strips on the resistance strip conveying track (2).
3. The automatic resistor cutting and bending device according to claim 2, wherein a resistor discharging part (6) after cutting is further arranged on one side of the resistor lead cutter (4) facing the bending assembly.
4. An automatic resistance cutting and bending device according to claim 2, wherein the cutting assembly further comprises a driving member for driving the rotary tooth rotating central shaft (5) to rotate around the axis thereof.
5. The automatic resistor cutting and bending device according to claim 4, wherein the bending assembly comprises a lead bending positioning seat (9) for placing the cut resistor material tape, a plurality of resistor lead bending positioning grooves (8) are uniformly formed in the lead bending positioning seat (9), and a resistor lead bending mechanism (7) for applying pressure to the resistor material tape on the lead bending positioning seat (9) is arranged outside the lead bending positioning seat (9).
CN202123245975.5U 2021-12-22 2021-12-22 Automatic resistor cutting and bending device Active CN216679962U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202123245975.5U CN216679962U (en) 2021-12-22 2021-12-22 Automatic resistor cutting and bending device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202123245975.5U CN216679962U (en) 2021-12-22 2021-12-22 Automatic resistor cutting and bending device

Publications (1)

Publication Number Publication Date
CN216679962U true CN216679962U (en) 2022-06-07

Family

ID=81841454

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202123245975.5U Active CN216679962U (en) 2021-12-22 2021-12-22 Automatic resistor cutting and bending device

Country Status (1)

Country Link
CN (1) CN216679962U (en)

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